KEER ECLIPSE MAX, ECLIPSE EVO, ECLIPSE CLASSIC AIR Installation, Operation And Maintenance Manual

Installation, Operation and

ECLIPSE

HIGH EFFICIENCY OIL-FIRED FURNACE

MAX

EVO

CLASSIC AIR

Maintenance Manual

INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL

CODES THAT MAY DIFFER FROM THIS MANUAL

Please read this complete manual before beginning installation. These instructions must be
kept with the furnace for future reference.

CERTIFIED TO: CAN/CSA Std. B140.0 & Std. B140.4
CONFORMS TO: UL 727

KERR ENERGY SYSTEMS

PO Box 637
12118 Hwy 209
Parrsboro Nova Scotia Canada
B0M 1S0

www.KerrEnergySystems.com

ECLIPSE – INSTALLATION/OPERATION MANUAL

TABLE OF CONTENTS

1.0 Homeowner Information 3

1.1 Introduction 3

1.2 Air Filters 3

1.3 Regular Maintenance 3

1.4 Warnings 3

1.5 Direct Vent 3

1.6 Shutting Furnace Down 3

1.7 Restarting Furnace 4

2.0 Installation 4

2.1 Important 4

2.2 Caution 4

2.3 Installation Codes 4

2.4 Field Convertible Breech 5

2.5 Placement & Venting 5

2.6 MAX/EVO AC/Auxiliary Sensor Installation 6

2.7 Assemble & Install Burner 7

2.8 Changing Nozzle 7

2.9 Set Burner for Efficient Operation 8

2.10 Classic Air Blower Settings 8

2.11 Air Conditioning 9

2.12 Humidifier 9

2.13 Thermostat Anticipator Setting 9

2.14 Blocked Vent Switch 9

2.15 Fan Control 10

2.16 Off Cycle Air Circulation 10

2.17 MAX Blower Operation 11

3.0 Burner Specifications 12

4.0 Oil Tank & Piping 13

5.0 Blower Removal 13

6.0 General Specifications 14

7.0 Classic Air Comfort Adjustments 15

8.0 Trouble Shooting Guide 16

8.1 MAX/EVO LED Indicators 17

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9.0 Appendix

Figure – 1 Burner Insertion
Figure – 2 Blower Removal
Figure – 3 Tank & Piping
Figure – 4 Classic Air Wiring Diagram
Figure – 5 EVO Wiring Diagram
Figure – 6 MAX (9300i) Diagram
Figure – 7 Front Breech Dimensions
Figure – 8 Rear Breech Dimensions
Figure – 9 Front Breech Exploded Parts
Figure – 10 Rear Breech Exploded Parts
Table – 1 Front Breech Classic Air Parts List
Table – 2 Front Breech EVO Parts List
Table – 3 Front Breech MAX Parts List
Table – 4 Rear Breech Classic Air Parts List
Table – 5 Rear Breech EVO Parts List
Table – 6 Rear Breech MAX Parts List

Keep this manual in a safe place for future reference.
Follow manual carefully for the correct way to install and operate this appliance.

Do not operate this appliance until operating instructions have been read and fully understood.

SAVE THESE INSTRUCTIONS

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1.0 HOMEOWNER INFORMATION

1.1 INTRODUCTION

Please read and understand this manual before installing, operating or maintaining the
furnace. To ensure you have a clear understanding of the operating procedures of the

appliance please take the time to read section 1.0 HOMEOWNER INFORMATION, of this
manual. If you have any questions, your Kerr dealer will be happy to answer them for you.

1.2 AIR FILTERS

To maintain furnace performance and safety, replace dirty filters as required or at least once
every heating season. Use new approved disposable filters of the same size and type, or
clean permanent filters according to manufacturer’s instructions. Replace the filters or clean
the filters more often if dusty conditions exist. Dirty, clogged or wrongly sized filters will impair
the furnace performance and may cause the furnace to shut down or overheat.

1.3 REGULAR MAINTENANCE

Check complete operation at least once a year. In Canada see B139, Section 14,
Maintenance, for recommended servicing procedure. Heat exchanger ducts are accessed
through breech access panel at front of unit. Replace stainless steel baffles after cleaning.
Clean flue pipes on a regular basis. Replace flue pipes if there is any sign of corrosion or
other problems. Cerafelt (1/4”) gaskets may have to be replaced.

1.4 WARNINGS

NEVER burn garbage or paper in the unit.
NEVER store combustible material around it.
DO NOT attempt to start burner when excess oil has accumulated, when unit is full of vapour

or when heat exchanger is very hot.

DO NOT use gasoline, crankcase drainings or any oil containing gasoline.

1.5 DIRECT VENT

It is the responsibility of the homeowner to ensure that the area around the Direct Vent
terminal and air intake is free of snow, ice, and debris. The vent terminal should be checked
during heavy snowstorms to ensure proper operation.

1.6 SHUTTING FURNACE DOWN

POWER OFF Turn off main power switch.
FUEL OFF Shut off manual fuel supply valve.

Always keep manual fuel supply valve shut off if the burner is shut down for an extended
period of time.

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1.7 RESTARTING FURNACE

Follow this procedure before restarting a unit that has been shut down for an extended period
of time.

INSPECTION Have the furnace/system serviced and inspected by a qualified technician.
FUEL Turn on fuel supply and check that there are no leaks.
POWER Turn on power switch and check that the furnace starts and operates as

usual.

OPERATION If the furnace/system fails to operate or operates in an unusual manner, call

your service technician. If the burner fails to operate at any time, call a
qualified burner technician.

2.0 INSTALLATION

2.1 IMPORTANT

This manual contains instructional and operational information for the Eclipse Classic Air,
EVO and MAX units. Read the instructions thoroughly before installing furnace or starting

burner. Consult local authorities about your local Fire Safety Regulations. All installations
must be in accordance with local state or provincial codes. Improper installation will result in
voiding of warranty. Ensure that the two piece ceramic target wall is correctly placed at the
back of the heat exchanger if using a Beckett burner.

2.2 CAUTION

DO NOT START THE BURNER UNTIL ALL FITTINGS, COVERS AND DOORS ARE IN

PLACE. DO NOT TAMPER WITH THE FURNACE OR CONTROLS, CALL A QUALIFIED
BURNER TECHNICIAN. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

2.3 INSTALLATION CODES

INSTALLATION MUST COMPLY WITH THE REQUIREMENTS OF AUTHORITIES HAVING
JURISDICTION. All local and national codes governing the installation of oil burning
equipment, wiring, and venting must be followed. Some of the applicable codes are:

CAN/CSA B139 Installation Code for Oil Burning Equipment.
NFPA 31 Installation Code for Oil Burning Equipment.
ANSI/NFPA 90B Warm Air Heating and Air Conditioning Systems.
ANSI/NFPA 70 National Electrical Code.
CSA C22.1 Canadian Electrical Code.
ANSI/NFPA 211 Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances.

Certified to CSA and UL requirements. Use only nozzles and settings shown on the operating
decal. Use approved fittings, tubing, fuel tank, oil shut off valves etc. The latest versions of
the above codes, which have been approved for use in the location of the installation, must be
used.

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2.4 FIELD CONVERTIBLE BREECH

The Eclipse is designed to have a field reversible breech. The breech is reversible from front
to rear (or vice versa) by switching the breech pipe and cover plate. The Eclipse Conversion
Kit is available at your Kerr dealer. Conversion from rear breech to front breech, # KMO-KA­0110-00. Conversion from front breech to rear breech, # KMO-KA-0120-00.

2.5 PLACEMENT & VENTING

Furnace installation shall conform to the required installation code for oil-fired equipment (USA:
NFPA 31, Canada: CSA B139).

FLOOR SUPPORT NON-COMBUSTIBLE – If required, support furnace on a Kerr Appliance

Stand (available at your Kerr dealer) or on five (5) concrete blocks.
Make sure the center of the furnace base is supported. For a furnace
installed on a combustible floor, consult the applicable code and
authorities having jurisdiction on this application. The floor must support
the weight.

CHIMNEY/VENT Connect the furnace to a chimney/vent system of size and condition

required by the NFPA 31 (USA) or CSA B139 (Canada) code. Furnace
is approved for factory built chimney type “L” vents. Breech is certified
for 5” vent pipe. Keep vent/flue pipe as short as possible with min. 1/4”
per foot upward slope. Use approved fitting through a wall. Vent/flue
pipes MUST NOT pass through a ceiling. Maximum flue gas
temperature is 575°F.

WALL VENTING This Furnace is approved for Kerr Direct Vent.
COMBUSTION & Install openings and ductwork to the furnace room providing fresh outside

VENTILATION AIR combustion and circulation air for cooling the furnace casing, as

installation code requires (USA NFPA 31, Canada CSA B139). If
installed in a closed room, provide two free air ventilation openings of at
least 8” x 12” (96 sq. in.) free flow area near ceiling and floor. Oil
burners must have sufficient air to allow vent systems to operate
properly. See the furnace operating decal. Not applicable for Direct
Vent.

DRAFT Use approved draft control supplied for 5” pipe. Use two draft controls

on strong draft chimneys. Set specified draft pressure to -0.04” wc. Not
applicable to Direct Vent installations.

ELECTRICAL Wire according to the National Electrical Code (Canadian Electrical

Code in Canada) or local codes. Use a separately fused #12 electrical
line directly from the service panel to the furnace junction box. Install a
manual shut off switch at the door or stairway to furnace room so
furnace can be shut off remotely.

CLEARANCES Before placing unit, review installation clearances as shown on furnace

operating decal or section 6.0 GENERAL SPECIFICATIONS.

LOCATION Install the furnace close to chimney or vent and central to ductwork.

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ADD-ON Any furnace can only have one additional appliance added to the ductwork. Other

items which do not drastically reduce the air flow are allowed.

2.6 MAX/EVO AC/AUXILIARY SENSOR INSTALLATION

Mandatory for MAX series furnaces when equipped with an A/C coil. Optional for EVO series
furnaces when equipped with an A/C coil, defaults to full speed on A/C if not installed.

AC/Auxiliary sensor kit contents:

AC/ Auxiliary sensor mounted in sensor box with 86” of sensor cable.
Three (3) mounting screws.
Four (4) cable clamps and clamp screws

Mounting the AC/auxiliary sensor

a) Disconnect the POWER from the furnace.
b) Find a location in the plenum down-stream of the air conditioning coil or auxiliary heating

unit to mount the AC/auxiliary temperature sensor. This location should be centrally
located in the air stream of the plenum and far enough from the A/C coil or heat source,
so that the auxiliary sensor senses an even temperature from the coil. On a wood furnace
the sensor should be located approximately 10” above the cabinet and centrally on the
side of the plenum. Also make sure that the cable from the AC/auxiliary sensor will

reach back to the wiring channel on the furnace and that the cable can be routed to
avoid contact with any extremely hot surfaces (i.e. flue pipe).

c) In the plenum location chosen, drill a 7/8” hole or construct a hole large enough to insert

the AC/auxiliary sensor into the plenum. The sensor probe should not touch the plenum
metal when the box is mounted to the plenum.

d) Remove the cover from the sensor box. Using the three screws provided mount the

sensor box to the plenum through the three pilot holes in the sensor box. IMPORTANT:
Ensure that the SENSOR ORIENTATION is correct with the AIRFLOW arrow. See sensor

mount in sensor box.
e) Place the cover back on the sensor box.
f) Remove the cover from the wiring channel on the furnace.
g) Locate the 5/8” hole with the black plug on the wiring channel and remove the plug. (Plug

can be discarded).
h) Fit the end of the sensor cable t hrough the 5/8” hole and make the cable connection to

the auxiliary sensor female plug on the circuit board (note plug release tab orientation).
i) Press the strain relief bushing on the auxiliary sensor cable in to the 5/8” hole.
j) Replace the wiring channel cover.
k) Reconnect the power to the system and test the system. When the power is reconnected

this RESETS the circuit board to recognize that the sensor is connected.

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With the AC/auxiliary sensor properly connected, on a call for air conditioning there is a 15
second time delay for the blower to come on slowly and the blower speed will modulate
according to the plenum temperature.

2.7 ASSEMBLE & INSTALL BURNER

ASSEMBLE Check burner model is correct for furnace rating required. Assemble as

per burner manufacturer’s instructions.

SET END CONE Riello – set turbulator as per furnace operating decal. Beckett – see

Burner Manufacturers Instructions.

SELECT NOZZLE Select oil input, nozzle and burner configuration as shown on furnace

operating decal.

INSTALL NOZZLE Install selected nozzle, check for clean seating and tighten in nozzle

adaptor.

TARGET WALL If the furnace is equipped with a Beckett burner use the two piece

ceramic target wall included in the burner packaging. Install target wall
through burner opening ensuring that the target wall is positioned so that
it sits tightly against the back of the heat exchanger. The target wall
must be installed so that it sits on the bottom of the primary heat
exchanger.

ELECTRODES See burner manufacturer’s instructions for correct setting.
INSERTION See section 6.0 GENERAL SPECIFICATIONS or Figure – 1.

LENGTH
MOUNT BURNER Tighten top nut first so burner tips down s lightly. The burner is always

installed in an upright position by four (4) nuts.

PUMP BY-PASS For one pipe system factory setting (no plug).
PLUG

WIRING Refer to wiring label and Figure – 4, 5 or 6 (depending on which unit is

being installed) for correct burner connections.
Beckett Burners – Beckett burners must have the igniters wired to
operate constantly while the burner motor is running. This is referred to
as intermittent ignition in the Beckett manual.

.

THERMOSTAT Connect the thermostat terminals.
DO NOT start the oil burner until installation is complete and all cleanout covers are securely in

place.

2.8 CHANGING NOZZLE

NOZZLE CHANGE If a new nozzle of a different size is installed, change the heating blower

speed according to the sections 3.0 BURNER SPECIFICATIONS or
operating decal.

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2.9 SET BURNER FOR EFFICIENT OPERATION

SET END CONE Use turbulator settings in section 3.0 BURNER SPECIFICATIONS and

operating decal as a guide to set turbulator, particularly for nozzle
changes.

PUMP PRESSURE Refer to section 3.0 BURNER SPECIFICATIONS or operating decal.
AIR SETTING Use air settings in section 3.0 BURNER SPECIFICATIONS and

operating decal as a guide to set air damper.

SAMPLING HOLE On smoke/vent pipe, between appliance breech and draft control,

punch or drill a 1/4” round opening. Direct Vents have a sampling port
located on the breech connecting adaptor.

DRAFT PRESSURE Using an accurate draft meter; adjust the draft control to obtain -0.04”

wc draft pressure at the breech sampling hole. Use two barometric
dampers if necessary. Not applicable to Direct Vent.

BURNER SETTING Set the burner to give a stable symmetrical flame. After 15 minutes of

normal operation, check SMOKE for zero trace reading and measure
CO

Readjust the burner controls as required. When the burner is

2.

set, lock the adjustments with the locking nuts.

EFFICIENCY Always leave burner set with CO2 reading about 1% lower than the

peak CO2 efficiency achieved with a zero to trace smoke (e.g. a zero to
trace reading of 12.5% CO2 should be set back 1% to 11.5%). This
gives better allowance for fuel and draft variations and maintains a

better seasonal efficiency. When the burner is set, lock the
adjustments with the locking nuts.

FLAME CHECK Look through view port to check the flame after setting the burner. If

the flame is not clean and symmetrical, reset the burner or replace the
nozzle.

DO NOT START BURNER UNTIL ALL FITTINGS AND COVERS ARE IN PLACE.

2.10 CLASSIC AIR BLOWER SETTING

Ensure power is off when adjusting blower setting. For heating, use the blower speeds

shown on the furnace specifications to give a rise of 70 – 85°F. The #4 Lo blower speed can
be used for air circulation when neither heating nor cooling are required. Set blower speeds to
match the installation requirements.

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2.11 AIR CONDITIONING

An air conditioning coil may be installed on the supply side only. Coils installed on the return
side will cause condensation on the heat exchanger; this will shorten the heat exchanger life
and may cause products of combustion to enter the house. The bottom of the drain pan must
be at least 10” above the top of the heat exchanger. Wire as per Figure – 4. Height of the

coil above the heat exchanger shall be no less than 10” (254 mm).
*See A/C coil Manufacturers Requirements

CLASSIC AIR MODELS

Air conditioning models include a fan centre relay wired to run the blower at #1 Hi speed when
the cooling cycle is operating. For normal operation, select “AUTO” on the thermostat. When
“FAN ON” is selected the blower runs constantly at the cooling speed. See section 2.16
CLASSIC AIR OFF CYCLE AIR CIRCULATION. For air conditioning, the blower on #1 speed
will provide 1200 CFM at 0.50 in. wc static pressure.

MAX/EVO MODELS
IMPORTANT – MAX/EVO models that make use of the AC/auxiliary Sensor for better

dehumidification MUST have a Thermal Expansion (TX) Valve incorporated into the A/C piping
system. Most evaporator manufactures have the option of supplying the thermal expansion
valve built right in to the evaporator. If there is not a thermal expansion valve on the evaporator
then a thermal expansion valve kit MUST be properly installed in the evaporator system to
ensure proper operation of the A/C system.

2.12 HUMIDIFIER

If a humidifier is installed ensure that no water can drip or run from it into the furnace. This
would cause deterioration and void the furnace warranty.

2.13 THERMOSTAT ANTICIPATOR SETTING

The thermostat anticipator setting is only applicable to the non-electronic type of thermostat.
Electronic thermostats do not have an anticipator setting. All Classic Air burners use 0.2
amps. The MAX/EVO control requires 0.1 amps as a thermostat anticipator setting. Check
that the thermostat anticipator setting matches the primary control circuit current draw. This
setting affects the thermostat’s response to the control.

2.14 BLOCKED VENT SWITCH

Furnaces installed on a chimney (i.e. not Direct Vent or Power Vent) require a blocked vent
shut-off system when installed in Canada. A safety switch is included with the furnace to
perform this function. It is the installer’s responsibility to install the switch in accordance with
the instructions provided.

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2.15 FAN CONTROL

CLASSIC AIR FAN CONTROL

Limit 200°F – Factory set
Fan On 130°F
Fan Off 100°F

MAX/EVO FAN CONTROL
Standard Mode EVO only

High Limit 180°F (Resets at 120°F)
Fan On (Heat) 130°F
Fan Off (Heat) 90°F
Fan On (Cool) 15-second delay
Fan Off (Cool) 45-second delay

Variable Speed Mode

High Limit 180°F (Resets at 120°F)
Fan On (Heat) Varies to maintain 145°F
Fan Off (Heat) 90°F
Fan On (Cool) *Varies to maintain 48°F with the Auxiliary Sensor installed
Fan Off (Cool) 65°F
*If no Auxiliary Sensor is installed than the cooling cycle will act as in the standard mode.

2.16 OFF CYCLE AIR CIRCULATION

#4 LO SPEED All Classic Air models have the #4 Lo speed switch for optional constant air

circulation during the furnace off cycle.

“FAN ON” When “FAN ON” is selected on the thermostat of a Classic Air furnace, the

blower will run constantly at the #1 Hi speed providing heat, cooling or neither
as selected.

EVO/MAX Air circulation can be operated from the thermostat. Blower will run on low

speed.

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2.17 MAX BLOWER OPERATION

The MAX furnace has an advanced control that performs all of the safety and control functions.
There are two temperature sensors. One comes installed in the furnace and the AC/auxiliary
temperature sensor is installed after the A coil or auxiliary heating device. The control will
automatically handle two stage air conditioning and auxiliary heat such as electric plenum
heaters or heat pumps. The control will automatically modulate the blower for optimal airflow
regardless of the mode of operation. In heating mode the blower will modulate to maintain a
constant plenum temperature. In cooling mode the blower will modulate to attain the best
dehumidification performance even with two stage compressors. The control logic is detailed
below.

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3.0 BURNER SPECIFICATIONS

CLASSIC AIR

Model Burner

KMR(F)-E1-0095-03 Riello 40 F3

KMR(F)-G3-0095-03

Direct Vent

KMR(F)-V1-0095-03 Riello 40 BF3

KMR(F)-D2-0095-03

Beckett AFG

PA 402

Beckett AFG

PA 404*

Input

USGPH L/h Btu/h Btu/h kW 0.2"wc 0.5"wc 0.2"wc 0.5"wc

0.61 2.32 85,400 0.50 60W 150 2.7 0.5 73,000 21 1084 873 4 Lo 4 Lo

0.73 2.78 102,200 0.60 60W 150 3.3 1.0 87,000 25 1084 1113 4 Lo 2 MHi

0.80 3.04 112,000 0.65 60W 150 3.8 1.2 95,000 28 1198 1200 3 MLo 1 Hi

0.59 2.24 82,600 0.50 70B 140 6.5** 70,000 21 1084 873 4 Lo 4 Lo

0.71 2.70 99,400 0.60 70B 140 6.5 84,000 25 1084 1113 4 Lo 2 MHi

0.77 2.93 107,800 0.65 70B 140 7.5 92,000 27 1198 1200 3 MLo 1 Hi

0.61 2.32 85,400 0.50 80W 150 3.6 1.0 73,000 21 1084 997 4 Lo 3 MLo

0.73 2.78 102,200 0.60 80W 150 4.0 1.5 87,000 25 1084 1200 4 Lo 1 Hi

0.80 3.04 112,000 0.65 70W 150 4.8 2.0 95,000 28 1198 1200 3 MLo 1 Hi

0.59 2.24 82,600 0.50 70B 140 45** *** 70,000 21 1084 997 4 Lo 3 MLo

0.71 2.70 99,400 0.60 70B 140 55 *** 84,000 25 1084 1200 4 Lo 1 Hi

0.77 2.93 107,800 0.65 70B 140 67 *** 92,000 27 1198 1200 3 MLo 1 Hi

Nozzle

Pump

(psi)

Air

Setting

Turbulator

*Post Purge factory set to two minutes. **Low Firing Rate Baffle required.
***Use Air Boot Restrictor Plate.

EVO

Model Burner

KMR(F)-E1-0095-F3 Riello 40 F3

KMR(F)-G3-0095-F3

Direct Vent

KMR(F)-V1-0095-F3

KMR(F)-D2-0095-F3

Beckett

AFG PA

402

Riello 40

BF3

Beckett

AFG PA

404*

USGPH L/h Btu/h Btu/h kW CFM****

0.61 2.32 85,400 0.50 60W 150 2.7 0.5 73,000 21 810****

0.73 2.78 102,200 0.60 60W 150 3.3 1.0 87,000 25 970****

0.80 3.04 112,000 0.65 60W 150 3.8 1.2 95,000 28 1055****

0.59 2.24 82,600 0.50 70B 140 6.5/0.0** *** 70,000 21 780****

0.71 2.70 99,400 0.60 70B 140 6.5/0.0 *** 84,000 25 930****

0.77 2.93 107,800 0.65 70B 140 7.5/0.0 *** 92,000 27 1020****

0.61 2.32 85,400 0.50 80W 150 3.6 1.0 73,000 21 810****

0.73 2.78 102,200 0.60 80W 150 4.0 1.5 87,000 25 970****

0.80 3.04 112,000 0.65 70W 150 4.8 2.0 95,000 28 1055****

0.59 2.24 82,600 0.50 70B 140 4.5** *** 70,000 21 780****

0.71 2.70 99,400 0.60 70B 140 55 *** 84,000 25 930****

0.77 2.93 107,800 0.65 70B 140 67 *** 92,000 27 1020****

Input

Nozzle

Pump

(psi)

*Post Purge factory set to two minutes. **Low Firing Rate Baffle required.

***Use Air Boot Restrictor Plate. ****Approximately 90 Btu/h CFM.

MAX

Model Burner

KMR(F)-E1-0095-E3 Riello 40 F3

Direct Vent

KMR(F)-V1-0095-E3 Riello 40 BF3

USGPH L/H Btu/h Btu/h kW CFM

0.61 2.32 85,400 0.50 60W 150 2.7 0.5 73,000 21 810*

0.73 2.78 102,200 0.60 60W 150 3.3 1.0 87,000 25 970*

0.80 3.04 112,000 0.65 60W 150 3.8 1.2 95,000 28 1055*

0.61 2.32 85,400 0.50 80W 150 3.6 1.0 73,000 21 810*

0.73 2.78 102,200 0.60 80W 150 4.0 1.5 87,000 25 970*

0.80 3.04 112,000 0.65 70W 150 4.8 2.0 95,000 28 1055*

Input

Nozzle

Pump

(psi)

*Approximately 90 Btu/h CFM.

The turbulator and air settings found on this page should be used as a guide.

Output Heating CFM@ Blower Speed

Air

Setting

Setting

Air

Turbulator

Turbulator

Output Heating

Output Heating

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4.0 OIL TANK & PIPING

Tank installation must conform to local requirements.

Install according to the applicable code. Minimize number of connections in suction line and
make all connections as tight as possible. Use a pipe joint compound suitable for oil on all
pipe threads. To reduce possibility of air leaks, tighten stem packing gland nut on any valves
installed in the suction line. Also, be sure the oil filter is tight, as filter gaskets often shrink.
Check for kinks in the oil lines as well as for possible air pockets and for loose connections.
Two filters as shown in Figure – 3 are recommended. Optional tank gauge protectors and
outlet protectors are available at your local Kerr dealer. Further information is available at

www.KerrEnergySystems.com

.

ONE PIPE SYSTEM Where the tank is above the burner and when the oil flows by

gravity to the oil pump, a single-stage fuel unit with a single oil line
to the pump may be used.

TWO PIPE SYSTEM When single line is unsuitable, use double line or see your Kerr

dealer for special oil line fittings.

5.0 BLOWER REMOVAL

Kerr furnaces have a blower sealing system, which is designed to be tight and rattle free.
Refer to Figure – 2. Use a reversing drill with 1/4” hex drive for the sheet metal screws.

1. Shut off oil and power to furnace.

2. Open blower compartment.

3. Disconnect the wiring to the blower motor.

4. Remove the #8 (1/4”) hex drive sheet metal screws securing the blower side to the divider

panel.

5. Remove the rear 5/16” blower mount nuts.

6. Lift the blower straight up, keeping it level to avoid jamming on the blower mounting bolts

and center panel. Shift the blower out of the furnace.

Secure casing insulation with aluminum foil tape to ease blower re-installation. Replace the
blower assembly using the reverse procedure. Ensure wiring and ground wire is correctly
reconnected.

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6.0 GENERAL SPECIFICATIONS

CLEARANCE TO COMBUSTIBLES

Top 1” (25 mm)
Front 24” (610 mm)
Rear 24” (610 mm)
Side – Non Access 2” (51 mm)
Side – Access 24” (610 mm)
Flue Pipe 9” (229 mm)
Floor Non-combustible

DRAFT PRESSURE

Breech draft pressure -0.04” wc
Overfire draft pressure -0.01” wc
(Not Applicable to Direct Vent Units)

BURNER INSERTION (overall)
Riello 40F3 & BF3 - Beckett PA402 & 404 2 1/2” (63 mm)

AIR/BLOWER DATA
External static – Non A/C 0.2” wc
External static – A/C 0.5” wc
Cooling 3 tons
Maximum air temperature rise 85°F
High Limit, max design outlet temp 200°F
Thermostat anticipator 0.2 amps (Classic Air)

0.1 amps (EVO)
1/3 hp #1 speed @ 0.50 in. wc static pressure 1200 CFM (Classic Air & EVO)
1/2 hp @ 0.50 in. wc static pressure 1200 CFM (MAX)

MOTOR/BLOWER
Classic Air 1/3 hp 4 Speed/GT 10 DD
EVO 1/3 hp 4 Speed/GT 10 DD
MAX 1/2 hp ECM/GT10 DD

FAN/HIGH LIMIT CONTROL
Classic Air Fan and Limit Control
EVO EVO Control Board (Variable or Non-Variable)
MAX MAX Control Board (Variable)

FAN CENTRE RELAY – Classic Air models only

Honeywell R8285A1048
White Rodgers 8A05A-101

DIMENSIONS
Depth 46 7/8” (1191 mm)
Height 29 3/8” (746 mm)
Width 19 3/8” (492 mm)

Eclipse Jan-10

14

ECLIPSE – INSTALLATION/OPERATION MANUAL

PLENUM DIMENSIONS
Cold air return 18 x 20 3/4” (457 x 527 mm)
Hot air supply 18 x 21 3/4” (457 x 552 mm)
Plenum spacing 1 3/8” (35 mm)

A/C COIL LOCATION

Minimum height above the heat exchanger 10” (254 mm)

See A/C Coil Manufactures Requirements
OPENING HEIGHTS – from base

Burner c/l 10” (254 mm)
Smoke pipe c/l 22 1/2” (572 mm)

SMOKE/VENT PIPE

5” Chimney
4” Direct Vent

CLEANOUTS
Front Covers & Burner Opening

AIR FILTERS 16” x 20” x 1”
THERMOSTAT

Classic Air Any thermostat
EVO Any thermostat
MAX Any thermostat

FUEL

Not heavier than No. 2 furnace oil.
ELECTRICAL – 120 Volts, 60 Hz

Canada Less than 12 amps.
USA 13.3 amps, circuit protection 20 amps.

7.0 CLASSIC AIR COMFORT ADJUSTMENTS

o Outlet air is initially too warm or too cold - adjust the fan on setting.
o Outlet air consistently too warm or too cold - change the blower motor speed to give the

specified air temperature rise (70 - 85°F).
o Blower motor shuts off and the oil burner k eeps going - the “FAN ON” setting is set too

low or the inlet air is below 50°F.
o Outlet air gets too warm and burner shuts down - increase air by changing the blower

motor speed to give the specified temperature rise (70 - 85°F).
o Outlet air is too cold or too warm at the end of the heating cycle after the burner has

turned off - adjust the “FAN OFF” time higher or lower.

Eclipse Jan-10

15

ECLIPSE – INSTALLATION/OPERATION MANUAL

8.0 TROUBLE SHOOTING GUIDE

Unless otherwise specified, the following applies to all units.

Furnace will not start

Tripped blocked vent switch Clear vent, reset switch.
Tripped breaker Determine cause, reset breaker.
Blown fuse Replace fuse.
No oil Check tank for leaks and call oil supplier.

Sooty flame

Wrong pump pressure Increase or decrease pressure to correct setting.
Dirty nozzle Replace nozzle.
Improper burner setting See section 3.0 BURNER SPECIFICATIONS.
Barometric draft wrong Adjust barometric regulator for -0.04” wc draft pressure at

breech.

Oil burner keeps turning off

Dirty air filter Change air filter.
Restricted air supply/return Check all air return/supply registers.
Limit control Check ductwork for blockage.
Motor over heating Check motor speed is correct for nozzle on furnace label

settings.

Dirty nozzle Call technician to replace nozzle.

Using too much oil

Oil leak in line or tank Check tightness of fittings. Inspect tank and replace if

necessary.
Draft regulator set high Adjust regulator for -0.04” wc draft pressure at breech.
Nozzle too large Replace nozzle to lower input.

Burner reset cuts out

No oil Call oil supplier.
Frozen oil line Call technician or oil supplier.
Dirty oil filter Replace filter.
Dirty nozzle, smoky fire Replace nozzle, adjust burner air.
Faulty oil pump Have pump replaced, adjust burner air.
Faulty or dirty electrodes Have technician clean or replace.
Flame blowing off of burner On the Beckett burner have igniters wired for intermittent

ignition (run constantly with the motor).

Warm air registers blowing cold air

Basement cooling ducts Insulate and seal ductwork to maintain duct temperature.
Ducts running through Change or insulate ductwork.
unheated spaces
Low speed switch is on Switch off blower low speed (Classic Air).
“FAN OFF” set low Fan control – Set “FAN OFF” higher (Classic Air).
Motor speed set too high Reset motor speed to slow blower (Classic Air).

All rooms at different temperatures

Supply air not regulated Adjust warm air regulators to suit each room.
Return air not regulated Check for sufficient return air.

Eclipse Jan-10

16

ECLIPSE – INSTALLATION/OPERATION MANUAL

Warm air registers blowing too hot

Blower running slow Speed blower up (Classic Air).
Return air restricted Open up return air ductwork to ensure adequate airflow.
Nozzle too large Lower nozzle size to suit ductwork.

Noisy operation

Loose blower wheel Tighten wheel set screw or replace.
Blower wheel hitting housing Center wheel in housing.
Damaged motor bearings Replace blower motor.
Faulty oil pump Repair or replace oil pump. Reset to correct pressure.
Air leak in oil line Tighten all connections.
Vacuum too high on pump Check pump vacuum. Check filters and pump screen.

8.1 MAX/EVO LED INDICATORS

Refer to decal on inside of wiring box cover.

GREEN LED (Status)

Slow Green Standby.
Fast Green B1-B2 Energized.
Solid Green System Fault.

In this case the Red LED will flash a number of times to indicate probable cause.

1. Disconnect power

2. Correct error

3. Re-connect power

RED (Diagnostic)

On Power Up of system, the RED LED will flash. If there is a problem detected the system
will try two times to diagnose and correct the problem (approx. 80 seconds). If problem
persists RED LED error code will flash.

RED 3 Flashes Heat/Aux Sensor Trouble

a) Ensure sensor or Jumper Plug (9300i only) is fully plugged into connector.
b) Otherwise, Replace Sensor or Jumper Plug (9300i only).

RED 4 Flashes B1 Output Trouble

a) Check for wiring error.
b) Otherwise replace control.

RED 5 Flashes System Trouble

a) Replace control.

Eclipse Jan-10

17

ECLIPSE – INSTALLATION/OPERATION MANUAL

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

FOR MOST RECENT UPDATES PLEASE VISIT www.KerrEnergySystems.com.

The following form MUST be completed for the warranty to be valid.

Installed by:
Address:
Telephone: Date:

START UP TEST RESULTS
Nozzle:
Air: Turbulator:

: Smoke Number:

CO

2

Breech Draft:
Test Performed By:
Staple Printout Here: Staple Smoke Spot Here:

Pressure:

Stack Temperature:

Eclipse Jan-10

18

p

)

Table - 1

p( )

y

)

Direct Vent KMF Eclipse Classic Ai r Oil-Fired Furnace

Order No. Item No. Part Description
K00-CB-0103-00 KMF-1 Smoke Pipe Collar
KMF-CB-0035-00 KMF-2 Cabinet Cleanout Cover
K00-CB-0101-00 KMF-3 Classic Wiring Box Cover
K00-CB-0102-00 KMF-4 Classic Wiring Box
KM0-CB-0400-00 KMF-5 Classic Front Panel Assembly
KMF-HE-0006-00 KMF-6 Heat Exchanger Assembly
KM0-CB-0040-00 KMF-7A Side Panel Assembly (Left)
KM0-CB-0041-00 KMF-7B Side Panel Assemblies (Right)
KMF-CB-0100-00 KMF-8 Center Panel Assembly
KM0-CB-0034-00 KMF-9 Top Divider
KM0-CB-0061-00 KMF-10 Front Filter Frame Assembly
KM0-CB-0062-00 KMF-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KMF-12 Side Filter Frame Assembly (Right)
KM0-CB-0060-00 KMF-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KMF-14 Blower Door
KMF-CB-0031-00 KM F-15 Top Back Panel
KM0-CB-0030-00 KMF-16 Base Pan
3BU-10-00DD-00 KMF-17 GT10 DD Blower
K00-HE-0100-00 KMF-18 Smoke Pipe Flange Assembly K4C/K6/KD/KMF
K00-HE-0155-00 KMF-19 Flange Blank K4/KD/K6/KMR/KMF

KMF-20 Not Applicable
K00-HE-0025-00 KMF-21 Cleanout Cover Plates (Set) (Not Shown)
3BM-33-4SDD-00 KMF-22 Motor 1/3 Direct Drive 4 S
4CA-00-505M-23 KMF-23 Motor Run Capacitor (5 micro farad)(Not Shown)
K00-BM-1033-50 KMF-24 Blower /Motor Assembly
3SG-0P-1030-5A KMF-25 Sight Glass (Not Shown)
K00-HE-0104-0 KMF-26 Sight Glass Ring (Not Shown)
K00-HE-0020-00 KMF-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMF-28
3BN-0F-3SBT-00 KMF-29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMF- 30 BF3 Riello SBT Burner (Direct Vent)
3BN-00-PA40-20 KMF-31 AFG-70 MB Beckett Burner PA#402
3BN-00-PA40-40 KMF-32 AFG Beckett Burner PA#404 (Direct Vent)
4FL-00-A100-3B KMF-33 Fan/High Limit Control L6064A1003B (Not Shown)
4RY-00-A100-6B KMF-34 Fan Center Relay R8285A1006B (A/C Models)

KMF-35 Not Applicable

KMF-36 Not Applicable

KMF-37 Not Applicable

KMF-38 Not Applicable
3CC-00-WALL-02 KMF-39 Target Wall
4SW-00-BLVT-01

KMF-40

Secondar

Blocked Vent Switch (Not Shown)

Heat Exchanger Baffle

eed (Not Shown

- each

(Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

May-08

p

)

Table - 2

3BM 33 4SDD 00

KMF EVO 22

Motor 1/3 Direct Drive 4 Speed (Not Shown)

)

Direct Vent KMF Eclipse EVO Oil- Fi red Furnace

Order No. Item No. Part Description
K00-CB-1030-00 KMF EVO-1 Smoke Pipe Collar
KMF-CB-0035-00 KMF EVO-2 Cabinet Cleanout Cover
K00-CB-0101-00 KMF EVO-3 EVO Wiring Box Cover
K00-CB-0102-00 KMF EVO-4 EVO Wiring Box
KM0-CB-0401-00 KMF EVO-5 EVO Front Panel Assembly
KMF-HE-0006-00 KMF EVO-6 Heat Exchanger Assembly
KM0-CB-0040-00 KMF EVO-7A Side Panel Assembly (Left )
KM0-CB-0041-00 KMF EVO-7B Side Panel Assemblies (Right)
KMF-CB-0100-00 KMF EVO-8 Center Panel Assembly
KM0-CB-0034-00 KMF EVO-9 Top Divider
KM0-CB-0061-00 KMF EVO-10 Front Filter Frame Assembly
KM0-CB-0062-00 KMF EVO-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KMF EVO-12 Side Filter Frame Assembly (Right)
KM0-CB-0060-00 KMF EVO-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KMF EVO-14 Blower Door
KMF-CB-0031-00 KMF EVO-15 Top Back Panel
KM0-CB-0030-00 KMF EVO-16 Base Pan
3BU-10-00DD-00 KMF EVO-17 GT10 DD Blower
K00-HE-0100-00 KMF EVO-18 Smoke Pipe Flange Assembly K4C/K6/KD/KMF
K00-HE-0155-00 KMF EVO-19 Flange Blank K4/KD/K6/KMR/KMF

KMF EVO-20 Not Applicable
K00-HE-0025-00 KMF EVO-21 Cleanout Cover Plates (Set) (Not Shown)
3BM-33-4SDD-00 KMF EVO-22 Motor 1/3 Direct Drive 4 S
4CA-00-505M-23 KMF EVO-23 Motor Run Capacitor (5 micro farad)(Not Shown)
K00-BM-1033-50 KMF EVO-24 Blower /Motor Assembly
3SG-0P-1030-5A KMF EVO-25 Sight Glass (Not Shown)
K00-HE-0104-0 KMF EVO-26 Sight Glass Ring (Not Shown)
K00-HE-0020-00 KMF EVO-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMF EVO-28
3BN-0F-3SBT-00 KMF EVO-29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMF EVO-30 BF3 Riello SBT Burner (Direct Vent)
3BN-00-PA40-20 KMF EVO-31 AFG-70 MB Beckett Burner PA#402
3BN-00-PA40-40 KMF EVO-32 AFG Beckett Burner PA#404 (Direct Vent)
4CB-00-TEMP-01 KMF EVO-33 Heating Temperature Sensor (Not Shown)
4CB-00-0FLC-01 KMF EVO-34 EVO Furnace Control (Not Shown)
4TF-00-25V0-00 KMF EVO-35 40VA Transformer (Not Shown)

KMF EVO-36 Not Applicable
K00-KA-0090-F3 KMF EVO-37 A/C Temperature Sensor Assembly - Optional (Not Shown)

KMF EVO-38 Not Applicable
3CC-00-WALL-02 KMF EVO-39
4SW-00-BLVT-01 KMF EVO-40

Secondary Heat Exchanger Baffle

Target Wall
Blocked Vent Switch (Not Shown)

eed (Not Shown

- each

(Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

May-08

Table - 3

3BM50ECM001

KMF MAX 22

Motor 1/2 ECM Direct Drive

)

Direct Vent KMF Eclipse MAX Oil-Fired Furnace

Order No. Item No. Part Description
K00-CB-1030-00 KMF MAX-1 Smoke Pipe Collar
KMF-CB-0035-00 KMF MAX-2 Cabinet Cleanout Cover
K00-CB-0101-00 KMF MAX-3 MAX Wiring Box Cover
K00-CB-0102-00 KMF MAX-4 MAX Wiring Box
KM0-CB-0402-00 KMF MAX-5 MAX Front Panel Assembly
KMF-HE-0006-00 KMF MAX-6 Heat Exchanger Assembly
KM0-CB-0040-00 KMF MAX-7A Side Panel Assembly (Left)
KM0-CB-0041-00 KMF MAX-7B Side Panel Assemblies (Right)
KMF-CB-0100-00 KMF MAX-8 Center Panel Assembly
KM0-CB-0034-00 KMF MAX- 9 Top Divider
KM0-CB-0061-00 KMF MAX-10 Front Filter Frame Assembly
KM0-CB-0062-00 KMF MAX-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KMF MAX-12 Side Filter Frame Assembly (Right)
KM0-CB-0060-00 KMF MAX-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KMF MAX-14 Blower Door
KMF-CB-0031-00 KMF MAX-15 Top Back Panel
KM0-CB-0030-00 KMF MAX-16 Base Pan
3BU-10-00DD-00 KMF MAX-17 GT10 DD Blower
K00-HE-0100-00 KMF MAX-18 Smoke Pipe Flange Assembly K4C/K6/ K D/KMF
K00-HE-0155-00 KMF MAX-19 Flange Blank K4/KD/K6/KMR/KMF

KMF MAX-20 Not Applicable
K00-HE-0025-00 KMF MAX-21 Cleanout Cover Plates (Set) (Not Shown)
3BM-50-ECM0-01 KMF MAX-22 Motor 1/2 ECM Direct Drive

KMF MAX-23 Not Applicable
K00-BM-1050-E3 KMF MAX-24 Blower /Motor Assembly
3SG-0P-1030-5A KMF MAX- 25 Sight Glass (Not Shown)
K00-HE-0104-0 KMF MAX-26 Sight Glass Ring (Not Shown)
K00-HE-0020-00 KMF MAX-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMF MAX-28
3BN-0F-3SBT-00 KMF MAX-29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMF MAX-30 BF3 Riello SBT Burner (Direct Vent)

KMF MAX-31 Not Applicable
4CB-00-ECML-00 KMF MAX-32 MAX (9300i) Furnace Control (Not Shown)
4CB-00-TEMP-00 KMF MAX-33 Heating Temperature Sensor (Not Shown)

KMF MAX-34 Not Applicable
4TF-00-25V0-00 KMF MAX-35 40VA Transformer (Not Shown)
4SD-00-0180-00 KMF MAX-36 Snap Disc Limit Control (180ºF) ( Not Shown)
K4C-CB-0220-E3 KMF MAX- 37 ECM Wire Harness (Not Shown)
K4C-CB-0200-E3 KMF MAX- 38 Power Connector Harness (Not Shown)
3CC-00-WALL-02 KMF MAX-39
4SW-00-BLVT-01 KMF MAX-40

Secondary Heat Exchanger Baffle

Not Applicable
Blocked Vent Switch (Not Shown)

- each

(Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

May-08

Table - 4

3BM 33 4SDD 00

KMR 22

Motor 1/3 Direct Drive 4Speed

y

(

)

(

)

Direct Vent KMR Eclipse Classic Ai r Oil-Fired Furnace

Order No. Item No. Part Description
KMR-CB-0035-00 KMR-1 Cabinet Cleanout Cover
K00-CB-0101-00 KMR-2 Classic Wiring Box Cover
K00-CB-0102-00 KMR-3 Classic Wiring Box
KM0-CB-0400-00 KMR-4 Classic Front Panel Assembly
KMR-HE-0005-00 KMR-5 Heat Exchanger Assembly
KM0-CB-0040-00 KM R-6A Side Panel Assembly (Left )
KM0-CB-0041-00 KM R-6B Side Panel Assembly (Ri ght)
KMR-CB-0100-00 KMR-7 Center Panel Assembly
KM0-CB-0034-00 KM R-8 Top Divider
K00-CB-0103-00 KMR-9 Smoke Pipe Collar
KM0-CB-0061-00 KM R-10 Front Filter Frame Assembly
KM0-CB-0062-00 KM R-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KM R-12 Side Filter Frame Assembly (Right)
KM0-CB-0060-00 KM R-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KM R-14 Blower Door
KMR-CB-0031-00 KMR-15 Top Back Panel
KM0-CB-0030-00 KM R-16 Base Pan
3BU-10-00DD-00 KMR-17 GT10 DD Blower
KMR-KA-0018-00 KMR-18 Smoke Pipe Flange Assembly w/Gasket KMR
K00-HE-0025-00 KMF-19 Cleanout Cover Plates

KMR-20 Not Applicable

K00-HE-0155-00 KMR-21 Flange Blank K4/KD/K6/KMR/KMF (Not Shown)

-

­4CA-00-505M-23 KMR-23 Motor Run Capacitor (5 micro farad)(Not Shown)
K00-BM-1033-50 KMR-24 Blower /Motor Assembly
3SG-0P-1030-5A KMR-25 Sight Glass (Not Shown)
K00-HE-0104-0 KMR-26 Sight Glass Ring (Not Shown)
K00-HE-0020-00 KMR-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMR-28
3BN-0F-3SBT-00 KMR-29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMR-30 BF3 Riello SBT Burner (Direct Vent)
3BN-00-PA40-20 KMR-31 AFG-70 MB Beckett Burner PA#402
3BN-00-PA40-40 KMR-32 AFG Beckett Burner PA#404 (Direct Vent)
4FL-00-A100-3B KMR-33 Fan/High Limit Control L6064A1003B (Not Shown)
4RY-00-A100-6B KMR-34 Fan Center Relay R8285A1006B (A/C Models)

3CC-00-WALL-02 KMR-39 Target Wall (Beckett Burner Only) (Not Shown)
4SW-00-BLVT-01 KMR- 40 Blocked Vent Switch

-

-

Secondar

KMR-35 Not Applicable
KMR-36 Not Applicable
KMR-37 Not Applicable
KMR-38 Not Applicable

Heat Exchanger Baffle

Not Shown

- each

Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

Aug-09

p

Table - 5

3BM 33 4SDD 00

KMR EVO 22

Motor 1/3 Direct Drive 4Speed

)

Direct Vent KMR Eclipse EVO Oil- Fi red Furnace

Order No. Item No. Part Description
KMR-CB-0035-00 KMR EVO-1 Cabinet Cleanout Cover - No Hole
K00-CB-0101-00 KMR EVO-2 EVO Wiring Box Cover
K00-CB-0102-00 KMR EVO-3 EVO Wiring Box
KM0-CB-0401-00 KMR EVO-4 EVO Front Panel Assembly
KMR-HE-0005-00 KMR EVO-5 Heat Exchanger Assembly
KM0-CB-0040-00 KMR EVO-6A Side Panel Assembly (Left)
KM0-CB-0041-00 KMR EVO-6B Side Panel Assembly (Right)
KMR-CB-0100-00 KMR EVO-7 Center Panel Assembly
KM0-CB-0034-00 KMR EVO-8 Top Divider
K00-CB-0103-00 KMR EVO-9 Smoke Pipe Collar
KM0-CB-0061-00 KMR EVO-10 Front Filter Frame Assembly
KM0-CB-0062-00 KMR EVO-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KMR EVO-12 Side Filter Frame Assembly (Right)
KM0-CB-0060-00 KMR EVO-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KMR EVO-14 Blower Door
KM0-CB-0031-00 KMR EVO-15 Top Back Panel
KM0-CB-0030-00 KMR EVO-16 Base Pan
3BU-10-00DD-00 KMR EVO-17 GT10 DD Blower
KMR-KA-0018-00 KMR EVO-18 Smoke Pipe Flange Assembly w/Gasket KMR
K00-HE-0025-00 KMF EVO-19 Cleanout Cover Plat es (Set)

KMR EVO-20 Not Applicable
K00-HE-0155-00 KMR EVO-21 Flange Blank K4/KD/K6/KMR/KMF
3BM-33-4SDD-00 KMR EVO-22 Motor 1/3 Direct Drive 4S
4CA-00-505M-23 KMR EVO-23 Motor Run Capacitor (5 micro farad)(Not Shown)
K00-BM-1033-50 KMR EVO-24 Blower /Motor Assembly
3SG-0P-1030-5A KMR EVO-25 Sight Glass (Not Shown)
K00-HE-0104-0 KMR EVO-26 Sight Glass Ring (Not Shown)
K00-HE-0020-00 KMR EVO-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMR EVO-28
3BN-0F-3SBT-00 KMR EVO-29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMR EVO-30 BF3 Riello SBT Burner (Direct Vent)
3BN-00-PA40-20 KMR EVO-31 AFG-70 MB Beckett Burner PA#402
3BN-00-PA40-40 KMR EVO-32 AFG Beckett Burner PA#404 (Di rect Vent)
4CB-00-TEMP-01 KMR EVO-33 Heating Temperature Sensor (Not Shown)
4CB-00-0FLC-01 KMR EVO-34 EVO Furnace Control (Not Shown)
4TF-00-25V0-00 KMR EVO-35 40VA Transformer (Not Shown)
4SD-00-0180-00 KMR EVO-36 Snap Disc Limit Control (180ºF) (Not Shown)
K00-KA-0090-F3 KMR EVO-37 A/C Temperature Sensor Assembly - Optional (Not Shown)

KMR EVO-38 Not Applicable
3CC-00-WALL-02
4SW-00-BLVT-01

KMR EVO-39

KMR EVO-40

Secondary Heat Exchanger Baffle

Target Wall (Beckett Burner Only) (Not Shown)
Blocked Vent Switch (Not Shown)

eed

- each

(Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

May-08

Table - 6

3BM50ECM001

KMR MAX 22

Motor 1/2 ECM Direct Drive

)

Direct Vent KMR Eclipse MAX Oil-Fired Furnace

Order No. Item No. Part Description
KMR-CB-0035-00 KMR MAX-1 Cabinet Cleanout Cover
K00-CB-0101-00 KMR M AX-2 MAX Wiring Box Cover
K00-CB-0102-00 KMR M AX-3 MAX Wiring Box
KM0-CB-0402-00 KMR MAX-4 MAX Front Panel Assembly
KMR-HE-0005-00 KMR MAX-5 Heat Exchanger Assembly
KM0-CB-0040-00 KMR MAX-6A Side Panel Assembly (Left)
KM0-CB-0041-00 KMR MAX-6B Side Panel Assembly (Ri ght)
KMR-CB-0100-00 KMR MAX-7 Center Panel Assembly
KM0-CB-0034-00 KMR MAX-8 Top Divider
K00-CB-0103-00 KMR M AX-9 Smoke Pipe Collar
KM0-CB-0061-00 KMR MAX-10 Front Filter Frame Assembly
KM0-CB-0062-00 KMR MAX-11 Side Filter Frame Assembly (Left)
KM0-CB-0063-00 KMR MAX-12 Side Filter Frame Assembly (Right )
KM0-CB-0060-00 KMR MAX-13 Rear Filter Frame Assembly
KM0-CB-0033-00 KMR MAX-14 Blower Door
KMR-CB-0031-00 KMR MAX-15 Top Back Panel
KM0-CB-0030-00 KMR MAX-16 Base Pan
3BU-10-00DD-00 KMR MAX -17 GT10 DD Blower
KMR-KA-0018-00 KMR MAX-18 Smoke Pipe Flange Assembly w/Gasket KMR
K00-HE-0025-00 KMF M AX-19 Cleanout Cover Plates (Set)

KMR MAX-20 Not Applicable
K00-HE-0155-00 KMR M AX-21 Flange Blank K4/KD/K6/KMR/KMF
3BM-50-ECM0-01 KMR MAX-22 Motor 1/2 ECM Direct Drive

KMR MAX-23 Not Applicable
K00-BM-1033-50 KMR MAX-24 Blower /Motor Assembly
3SG-0P-1030-5A KMR MAX-25 Sight Glass (Not Shown)
K00-HE-0104-0 KMR MAX-26 Sight Glass Ring (Not Show n)
K00-HE-0020-00 KMR M AX-27 Complete Gasket Set (Not Shown)
K00-HE-0179-00 KMR M AX-28
3BN-0F-3SBT-00 KMR MAX -29 F3 Riello SBT Burner
3BN-BF-3SBT-00 KMR MAX-30 BF3 Riello SBT Burner (Direct Vent)

KMR MAX-31 Not Applicable
4CB-00-ECML-00 KMR MAX-32 MAX (9300i) Furnace Control (Not Shown)
4CB-00-TEMP-00 KMR MAX-33 Heating Temperature Sensor (Not Shown)

KMR MAX-34 Not Applicable
4TF-00-25V0-00 KMR MAX-35 40 VA Transformer (Not Shown)
4SD-00-0180-00 KMR MAX-36 Snap Disc Limit Control (180ºF) (Not Shown)
K4C-CB-0220-E3 KMR MAX-37 ECM Wire Harness (Not Shown)
K4C-CB-0200-E3 KMR MAX-38 Power Connector Harness (Not Shown)

KMR MAX-39
4SW-00-BLVT-01

KMR MAX-40

Secondary Heat Exchanger Baffle

Not Applicable
Blocked Vent Switch (Not Shown)

- each

(Not Shown

Please have serial number & date of manufacture ready w hen or dering parts

May-08