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Kemro
OP 460-LD/A
Operating panel
Project engineering manual V1.05
Translation of the original manual
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Document : V1.05 / article no.: 1000933
Filename : op460apjen.pdf
Pages : 54
.
© KEBA 2012
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
KEBA AG Headquarters: Gewerbepark Urfahr, A-4041 Linz, Phone: +43 732 7090-0, Fax: +43 732 7309-10, keba@keba.com
For information about our subsidiaries please look at www.keba.com.
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OP 460-LD/A Record of Revision
Record of Revision
Version Date Change in chapter Description changed by
1.00 04-2009 Newly created kalt
1.01 08-2009 Mounting and installation instructions
1.02 04-2010 - product name changed wgr
1.03 08-2010 EG directives and
standards, Declaration of conformity
1.04 04-2011 Several changes Structure of document, classification Kemro ekr
1.05 10-2012 several Hint "not for end customers" added, various minor up-
Attachment of the patterned foil kalt
updated to EN 61131-2:2007 hasl
fstl, swb
dates, new structure, accessoires updated
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OP 460-LD/A
Table of Contents
Table of Contents
1 Introduction....................................................................................................................... 9
1.1 Purpose of the document........................................................................................ 9
1.2 Preconditions.......................................................................................................... 9
1.3 Intended use......................................................................................................... 10
1.4 Notes on this document........................................................................................ 10
1.4.1 Contents of the document...................................................................... 10
1.4.2 Not contained in this document.............................................................. 10
1.5 Documentation for further reading........................................................................ 11
2 Safety notes.................................................................................................................... 12
2.1 Representation...................................................................................................... 12
2.2 General safety instructions.................................................................................... 12
2.3 Safety instructions for personal safety.................................................................. 13
3 Operating panel description.......................................................................................... 14
3.1 Operating panel enhancements............................................................................ 14
3.2 Front view.............................................................................................................. 15
3.3 Rear view.............................................................................................................. 16
3.4 Device dimensions................................................................................................ 17
3.5 Ordering information............................................................................................. 17
3.5.1 Operating panel...................................................................................... 18
3.5.2 Accessories............................................................................................ 18
4 Displays and operating elements.................................................................................. 20
4.1 Keypad and LED assignment................................................................................ 20
4.2 Power-LED............................................................................................................ 20
4.3 Status LED (operating panel back side)................................................................ 21
4.4 RFID status LED (only OP 460-LD/A-xx1x).......................................................... 22
4.5 Touchscreen......................................................................................................... 22
5 Mounting and installation instructions......................................................................... 24
5.1 General instructions.............................................................................................. 24
5.2 Attachment of the patterned foil (only OP 460-LD/A-3xxx)................................... 24
5.2.1 Mounting instructions............................................................................. 24
5.2.2 Faulty mounting...................................................................................... 26
5.3 Space requirement................................................................................................ 26
5.3.1 Opening.................................................................................................. 26
5.3.2 Required space...................................................................................... 27
5.3.3 Maximum installation inclination............................................................. 28
5.4 Preparation............................................................................................................ 28
5.4.1 Sealing................................................................................................... 28
5.5 Mounting the operating panel................................................................................ 29
5.6 Removing the operating panel.............................................................................. 32
5.7 Air conditioning, ventilation................................................................................... 32
5.7.1 Use of air filters...................................................................................... 32
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Table of Contents
OP 460-LD/A
6 Connections and wiring................................................................................................. 34
6.1 Pin assignment...................................................................................................... 34
6.2 Power supply operating panel (0V | 24V).............................................................. 34
6.2.1 Connection diagram............................................................................... 35
6.2.2 Plug specification................................................................................... 35
6.2.3 Cable specification................................................................................. 35
6.3 Protective earthing................................................................................................ 36
6.4 Digital inputs.......................................................................................................... 36
6.4.1 Plug specification................................................................................... 37
6.4.2 Cable specification................................................................................. 38
6.5 RS-485-A interface (SI0)....................................................................................... 38
6.5.1 Cable specification................................................................................. 39
6.6 Adjust equalizer (Adj.)........................................................................................... 40
6.7 Graphic interface (Graphics)................................................................................. 40
6.7.1 Cable specification................................................................................. 41
6.8 Connection example (CP - OP)............................................................................. 41
7 Configuration.................................................................................................................. 42
7.1 Address setting for the operating panel................................................................ 42
7.2 Address setting of the RFID unit (only OP 460-LD/A-xx1x).................................. 42
8 Operation and handling................................................................................................. 44
8.1 Removing the display protective film..................................................................... 44
8.2 RFID unit (only OP 460-LD/A-xx1x)...................................................................... 44
8.2.1 Functionality........................................................................................... 45
8.2.2 Range and detection.............................................................................. 45
8.3 Software................................................................................................................ 45
9 Maintenance.................................................................................................................... 47
9.1 Firmware update................................................................................................... 47
9.2 Packaging, shipment............................................................................................. 47
9.3 Cleaning the touch screen.................................................................................... 47
10 Disposal........................................................................................................................... 48
10.1 Disposal of the module.......................................................................................... 48
11 Technical data................................................................................................................. 49
11.1 In general.............................................................................................................. 49
11.2 Environmental conditions...................................................................................... 49
11.3 Digital inputs.......................................................................................................... 49
11.4 Interfaces.............................................................................................................. 50
11.5 Option RFID unit (OP 460-LD/A-xx1x).................................................................. 50
11.5.1 In general............................................................................................... 50
11.5.2 RF signal................................................................................................ 50
11.5.3 Interfaces................................................................................................ 50
11.6 Mechanical properties........................................................................................... 50
12 EC directives and standards......................................................................................... 52
12.1 EC directives......................................................................................................... 52
12.2 Standards.............................................................................................................. 52
12.2.1 General procedures and safety principles.............................................. 52
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OP 460-LD/A Table of Contents
12.2.2 EMC guideline........................................................................................ 52
12.2.3 Electrical safety and fire protection........................................................ 52
12.2.4 Environmental and surrounding conditions............................................ 52
12.3 Standards for the American market...................................................................... 52
12.3.1 UL test for industrial control equipment.................................................. 52
12.4 Integrated RFID-Module........................................................................................ 52
12.4.1 EC Directives.......................................................................................... 53
12.4.2 Standards............................................................................................... 53
12.4.3 Other standards and recommendations................................................. 53
13 Declaration of conformity.............................................................................................. 54
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OP 460-LD/A Introduction
1 Introduction
1.1 Purpose of the document
This document describes the structure, installation and connection of the operating panel OP 460-LD/A.
Information
This manual is not adressed to end costumers! Necessary safety notes for
the end costumer have to be taken into the costumer manual in the respective
national language by the machine builders and system providers.
1.2 Preconditions
This document contains information for following persons with corresponding
preconditions:
Target group Prerequisite knowledge and ability
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Project engineer
Start-up technician
Service technician
Knowledge about:
● the method of operation of a PLC,
● safety regulations,
● the application.
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
● safety regulations,
● the method of operation of the machine or system,
● fundamental functions of the application,
● system analysis and troubleshooting,
● the setting options at the operating devices.
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
● the method of operation of a PLC,
● safety regulations,
● the method of operation of the machine or system,
● diagnosis possibilities,
● systematic error analysis and troubleshooting
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Introduction
1.3 Intended use
The operating panel is designed for complex operating tasks in the industrial
sector in conjunction with a control of the KeControl product family from the
KEBA. The typical applications areas include injection molding machines, robots, presses, machine tools and similar.
The assembly must only be used for the above-mentioned applications and
only in connection with recommended or approved third-party equipment.
The operating panel was developed, manufactured, tested and documented
in accordance with the appropriate safety standards. Therefore, the products
do not pose any danger to the health of persons or a risk of damage to other
property or equipment under normal circumstances, provided that the instructions and safety precautions relating to the intended use are properly observed.
1.4 Notes on this document
This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
OP 460-LD/A
Information
This manual also applies to identically constructed and functional identically
costumer variants of the OP 460-LD/A.
Because of the fact that costumer variants may differ in their appearance (e.g.
with a different front cover) from the KEBA standard variant, the pictured devices used in this manual may differ in their appearance from the devices
used by you.
1.4.1 Contents of the document
● Device layout
● Mounting and installation
● Connection
● Configuration
● Operation
● Programming notes
● Disposal
● Technical data
● EC directives and standards
1.4.2 Not contained in this document
● Description of the mask creation
● Description of the KeView ViewStandard visualization system.
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OP 460-LD/A Introduction
● Key evaluations with functions from the IEC-library.
1.5 Documentation for further reading
Doc.No. Designation Target group
DE: 1000725
EN: 1000726
Moreover, the following documents are to be observed depending on the system solution used:
If you are using the KeStudio U2 tool suite:
Doc.No. Designation Target group
DE: 65352
EN: 65353
XE 040/A, XE 040/B
Input/Output module
Project engineering manual
K2-200 automation system
System manual
Project engineer, start-up technician
and service technician
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these manuals.
If you are using the KeStudio U3 tool suite:
Doc.No. Designation Target group
DE: 1000868
EN: 1000869
System manual Kemro automation
system
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these manuals.
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Safety notes OP 460-LD/A
2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
● indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
● indicates a potentially hazardous situation which can result in death or serious bodily injury if the corresponding precautions are not taken.
CAUTION!
● means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
● CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
● This symbol reminds you of the possible consequences of touching electrostatically sensitive components.
Information
Useful practical tips and information on the use of equipment are identified
by the “Information” symbol. They do not contain any information that warns
about potentially dangerous or harmful functions.
2.2 General safety instructions
WARNING!
The following areas of application for the operating panel are expressly forbidden:
● Use in areas where there is a risk of explosion or fire
● Use in the mining sector
● Use in the open air
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OP 460-LD/A Safety notes
CAUTION
● The device is defined as "open type" equipment (UL 508) or as "offenes
Betriebsmittel" (according to EN 61131-2) and must therefore be installed
in a control cabinet or in a suitable housing. Therefor stick to the chapter
"Mounting and installation instructions".
CAUTION
Destruction of the operating panel for improper handling!
● Install or remove the operating panel only while the power supply is switched off!
● The system manual is additionally required for programming of the module.
● Any manipulations to the operating panel will also result in loss of warranty.
Exception:
Excluded from this is maintenance work that is expressly allowed by KEBA.
● The keys of the OP 460-LD/A must not be operated with sharp-edged or
peaked items (e.g. screwdriver) since this damages the keys.
2.3 Safety instructions for personal safety
WARNING!
Danger of personal injury due to electric shock!
● Supply the device exclusively from power sources that have a safety extralow voltage or protective low voltage (e.g. SELV or PELV according to
EN 61131-2).
● Connect only voltages and power circuits to connections, terminals and
interfaces up to 50 V rated voltage that have a secure disconnect for hazardous voltages (e.g. with sufficient isolation).
WARNING!
The modules present on the operating panel are not designed for safety-relevant
control tasks (e.g.: shutdown in case of an emergency). For safety-relevant control tasks and personnel security, additional external safety measures must be
implemented to ensure the system remains in a safe operating condition even
in the event of a fault. For further information, see EN ISO 13849-1.
CAUTION!
Fire hazard during module failure!
● Provide suitable fuses for the 24 V DC power supply of the operating panel
for the final application. The max. permitted fuse is 10A.
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Operating panel description OP 460-LD/A
3 Operating panel description
The operating panel is designed for operating and visualization tasks and for
the operation on a KeControl PLC (CPU module).
The control can be connected to maximally one operating panel. The connection to the control occurs via the graphic interface (graphics) of the operating
panel.
The operating panel consists of a housing with graphic display ready for installation, a front plate and has the following equipment:
Key features
● 10 membrane keys with LEDs (not the variant-2xxx, there are no membrane keys).
● 16 inputs (not EN 61131-2 conform), for the connection of external switching elements such as toggle switches etc.
● 22,5 mm opening for the installation of an operating or signaling element
in the front plate
● Graphics interface (graphics) for the control with PL (Panel Link): Up to 30
m transmission range of the operating panel from the control.
● Display: 15'' TFT, 16 Millionen colors
● Touchscreen
Additionally product variant OP 460-LD/A owns an integrated RFID-device
(Radio Frequency IDentification).
As visualization system, KeView ViewStandard is used, which is projected with the tool KeView ViewEdit. The visualization application is located
centrally on the PLC.
3.1 Operating panel enhancements
The range of functions of an operating panel can be enhanced with the
KEBA components listed below. Separate manuals are available for these
components.
Please observe the application area and the safety notes for these products in the separately available manuals.
Input/Output modules XE 040/A and XE 040/B
These modules make additional digital inputs/outputs available (not according
to EN 61131-2). The connection to an operating panel is via a serial
RS-485-A interface (SI0).
XE 040/A XE 040/B
● 24 digital inputs
● 8 digital outputs
● 16 digital inputs
● 16 digital outputs
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OP 460-LD/A Operating panel description
3.2 Front view
Fig.3-1: Device layout of the operating panel OP 460-LD/A
1
... Opening for operating or signaling ele-
ments, can be provided with blank
plugs.
3 ... RFID antenna (optional) 4 ... RFID status LED (optional)
5 ... Power-LED 6 ... 15'' TFT display (16 million colors,
2 ... 10 membrane keys with tactile feed-
back
XGA, 1024 x 768 pixel) with touch
screen
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Operating panel description OP 460-LD/A
3.3 Rear view
Fig.3-2: Device layout on the operating panel back side (shown without wiring)
1
... DIP switch for the address setting of
the RFID mode (optional)
3 ... Ground bolt for protective earthing 4 ... Locking units
2 ... DIP switch for the address setting of
the operating panel
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OP 460-LD/A Operating panel description
3.4 Device dimensions
Fig.3-3: Dimensions of the operating panel OP 460-LD/A (specifications in mm)
3.5 Ordering information
Ordering information legend
Abbreviation Significance
OP Operating panel (Operating Panel)
CP CPU module of the KeControl control
LVDS Low Voltage Differential Signaling
PL Panel Link
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Operating panel description
3.5.1 Operating panel
OP 460-LD/A
Operating panel OP 460-LD/A-0000 - 76960
Operating panel OP 460-LD/A-0010 - 77030
3.5.2 Accessories
The following accessories are available for the operating panel.
Cables general
RS-485-A cable
(for SI0)
RS-485-A cable
(for SI0)
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
Description Designation Comment
Description Designation Comment
XW 030-010 1 m 65560
XW 030-050 5 m 65157
XW 041-040 4 m, not oil-resistant 69182
XW 041-050 5 m, not oil-resistant 69189
XW 041-070 *) 7 m, not oil-resistant 76487
XW 041-100 *) 10 m, not oil-resistant 69220
Order
number
Order
number
*) For LVDS up to incl. display size 12.1"
Additional cable for PL
Description Designation Comment
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
Connecting cable CP - OP
(for graphics)
*) Up to incl. display size 12.1"
Order
number
XW 041-150 15 m, not oil-resistant 69221
XW 041-200 20 m, not oil-resistant 76963
XW 041-250 *) 25 m, not oil-resistant 76962
XW 041-300 *) 30 m, not oil-resistant 76946
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OP 460-LD/A Operating panel description
Connector
Description Designation Comment
Y-Adapter XW 042-002
20-pole female connector -
2-pole plug -
Plug set XT 120/A -
Input / Output modules
Description Designation Comment
Digital Input / Output module XE 040/A
Digital Input / Output module XE 040/B
For connection cable
to CP 23x
For 16 inputs for the
connection of external
switching elements
such as toggle
switches etc.
For OP power supply
(0V | 24V DC)
● 20-pole female
connector and
● 2-pole plug
24 digital inputs
8 digital outputs
16 digital inputs
16 digital outputs
Order
number
72080
72262
67613
72236
Order
number
74156
75076
Miscellaneous
Description Designation Comment
RFID tag (card) XC 140/A - 74665
RFID key pendant XC 240/A - 74710
RFID wristband chip XC 340/A - 74662
Blank plugs XA 010/A - 77105
USB feedthrough XE 015/C cannot be ordered yet 77097
Locking unit OP 4xx locking unit - 80116
Order
number
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Displays and operating elements OP 460-LD/A
4 Displays and operating elements
4.1 Keypad and LED assignment
The following image shows the assignment of the KEY- and LED-Codes on
the keypad. The KEY- and/or LED-Code is required to activate the keys and
LEDs through the software.
Information
The LEDs of the membrane keys blink as long as no connection between the
operating panel and control was established.
Fig.4-1: Button and LED codes of the operating panel
1
... Power-LED
2 ... RFID status LED (optional)
4.2 Power-LED
The green power LED is located on the front side of the operating panel. The
activation of the power LED occurs via the firmware of the operating panel and
is not parameterizable.
Power LED, green Significance Cause of fault/Remedy
Off
Continuous light
flashing
flashing slowly (2 s period du-
ration)
flashing quickly (1 s period du-
ration)
Operating panel not ready for
operation.
Operating panel ready for operation → Connection to control ok and hardware started
up.
Connection to the control
failed.
Connection to the touch controller failed.
Touch defect
● Firmware not present or
damaged → Perform firmware update
● Power supply not present
→ Check power supply.
-
Check connection to the control.
Internal error → Contact service technician
Internal error → Contact service technician
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OP 460-LD/A
Displays and operating elements
4.3 Status LED (operating panel back side)
Fig.4-2: Status LED on the operating panel back side
There is a status LED in SMD design (surface-mounted device) on the main
printed circuit board of the operating panel that is visible on the operating panel
back side through a ventilation opening.
Status LED Significance Cause of fault/Remedy
red, continuous
light
green, continuous
light
orange, continuous
light
orange, blinking Touch defect
Operating panel not ready for operation.
Operating panel ready for operation
→ Connection to control ok and
hardware started up.
Connection to the control failed. Check connection to the control.
Connection to the touch controller
failed.
Firmware not present or damaged
→ Perform firmware update.
-
Internal error → Contact service
technician.
Internal error → Contact service
technician.
Start-up behavior
When the power supply is connected, the status LED only lights up red briefly
and then immediately switches over to continuous orange light. If, however,
the orange continuous light stage is not reached, the firmware is not started
up and there is thus a firmware error. After successful establishment of the
connection, the status LED lights up green.
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Displays and operating elements OP 460-LD/A
4.4 RFID status LED (only OP 460-LD/A-xx1x)
The RFID status LED is located on the front side of the operating panel and
indicates the states of the RFID card detection:
LED status Meaning
RFID card not recognized or not authorization.
red, slowly flashing
(3s period duration)
green, slowly flashing
(3s period duration)
red, continious light
orange, continiouse light
LED off Connection ok.
Causes:
● RFID card is defective
● RFID card is not loaded with the correct data
RFID card detected.
No firmware present, hardware does not start up.
Remedy:
● Contact manufacturer
No connection to the control.
Remedy:
● Check the cabling
The RFID status LED signalizes the same states during startup as the status
LED of the operating panel.
4.5 Touchscreen
An analog-resistive touchscreen is used which serves for the input and navigation in the visualisation system KeView ViewStandard.
Operation
The touch screen may be operated with a finger (with or without glove) or a
touch stylus. For long durability of the touch screen, the following points should
be observed:
CAUTION
Damage to the touch screen for improper handling!
● Use only a soft cloth with mild detergent (e.g. soapsuds) to clean the touch
screen. See chapter 9.3 "Cleaning the touch screen" on page 47.
● When operating with gloves, ensure that no metal filings or sharp objects
(sand, grinding paste, etc.) are embedded in the surface of the glove.
● The touch screen may not be operated with sharp, metallic objects or with
ball point pens or pencils.
● The touch screen my not be exposed to continuous direct sunlight.
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OP 460-LD/A Displays and operating elements
Information
Light pillowing of the touch film can occur in rare instances. This is allowed
and does not lead to any restriction of the functionality and service life.
Information
If there is a linebreak at touch detected, the touch input is deactivated and
the cursor starts jumping between two fixed positions.
The product has to be send to KEBA for repair.
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Mounting and installation instructions
5 Mounting and installation instructions
5.1 General instructions
CAUTION
● Damage to the operating panel when mounting to unsuitable mounting surface!
● For reasons of stability and also for tightness reasons, the back side of the
device must be fitted to a completely closed bearing surface (door of switch
cabinet).
● The operating panel and touch screen could be damaged if the mounting
surface is not level (depending on the operating panel version). Therefore
the mounting surface should neither be bent or warped.
●
The mounting surface must have an evenness of ≤ 0.5 mm. This evenness
must be given during operations, as well as during mounting and storage.
OP 460-LD/A
5.2 Attachment of the patterned foil (only OP 460-LD/A-3xxx)
The operating panel variant OP 460-LD/A-3xxx is delivered without a keypad
overlay. This allows the device design to be modified individually.
Designable Patterned foils can be purchased from KEBA. In case of using a
different foil, KEBA does not assume warranty. The panel thereby loses its CE
conformity and UL control mark.
For attaching the keypad overlay, consider the following mounting instructions.
5.2.1 Mounting instructions
Information
All the pictures shown in this chapter are example graphics. The operating
panel you use may differ in its appearance.
Workplace
For affixing the overlay, an ESD-protected workplace according to
IEC 61340-5-1:2007 (ESD-pad and ESD-wristband) must be used.
To avoid damage of the keyboard, the mounting must take place at a temperature of 23°C ± 2°C and relative humidity of 40% ± 20%.
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OP 460-LD/A
Mounting and installation instructions
Mounting of the patterned foil
CAUTION
● Touching the adherend per hand or with other objects results in damaging
the keyboard!
● It is not possible to detract the keyboard overlay and fix it again.
1) Detract the adhesive film and the protective foil from the keyboard (right
to left) with a maximum speed of 10 mm/s.
Fig.5-1: Step 1: Detracting the adhesive foil
2) The patterned foil has to be aligned to the keyboard. When aligning, the
foil must rest against the aluminium bar.
Fig.5-2: Step 2: Alignment of the patterned foil
3) To avoid blistering, the foil has to be impressed from the top to the bottom
onto the adherend. Contemporaneously flatten the overlay.
Fig.5-3: Schritt 3: Dekorfolie aufkleben
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Mounting and installation instructions OP 460-LD/A
4) After finishing the mounting a visual inspection and function check has to
be done.
5.2.2 Faulty mounting
Inappropriate mounting of the patterned foil may result in restricting the functioning of the panel. Therefore return the panel to KEBA for reparation in case
of faulty mounting.
Information
KEBA assumes no liability for potential damage due to the adhesive bounding
of the keypad overlay.
CAUTION
● In case of inappropriate adhesive bounding and the resultant damages the
panel does not accord to the relevant norms and loses its CE conformity
and UL control mark.
5.3 Space requirement
5.3.1 Opening
CAUTION
Damage due to instable mounting
● To guarantee a permanent, stable mounting of the operating panel, the material around the opening must be sufficiently stable (e.g. aluminium, steel)
and have a material thickness of 2 mm to 6 mm.
The following dimensions are recommended for the the opening of the operating panel:
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OP 460-LD/A Mounting and installation instructions
Fig.5-4: Opening
1
... Width: 420 mm
2 ... Height: 378 mm
In each case, the tolerance is +/- 0.5 mm.
5.3.2 Required space
The following free spaces must be provided to ensure sufficient air circulation
and to prevent contact with other objects:
Fig.5-5: Required free spaces
... 50 mm 2 ... 30 mm
1
3 ... 50 mm 4 ... 50 mm
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Mounting and installation instructions
5.3.3 Maximum installation inclination
A vertical installation of the operating panel is recommended. The following
maximum deviations are permitted:
OP 460-LD/A
Fig.5-6: Maximum installation inclination
Consult with KEBA for any deviating installation positions.
Information
The optimum image quality is achieved with a user viewing angle of 90° centred to the display surface.
5.4 Preparation
● Getting the required tools ready (socket wrench size 7.0 mm).
● Making the opening (observe specified dimensions).
5.4.1 Sealing
To ensure protection type IP 65 (front-side), the operating panel must be installed on the mounting surface with an evenness of ≤ 0,5 mm .
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OP 460-LD/A Mounting and installation instructions
CAUTION
● All unused openings on the operating panel must be covered by blank plugs
intended for this purpose or by using suitable blink covers since tightness
cannot otherwise be guaranteed.
● Before installing the operating panel, check the surrounding caulking strip
for damage. Only with an undamaged caulking strip is the front-side protection class IP 65 ensured.
5.5 Mounting the operating panel
CAUTION!
Risk of injury when mounting the operating panel!
● When screwing on the operating panel, observe that it is well fastened and
does not tilt forward out of the mounting opening.
The operating panel is mounted as follows:
1) Unpack the operating panel.
2) Insert the operating panel into the opening.
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Mounting and installation instructions OP 460-LD/A
Fig.5-7: Inserting the operating panel
The operating panel is automatically held in place by the locking hooks.
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OP 460-LD/A Mounting and installation instructions
Fig.5-8: Locking hooks
3) Turn mounting clamp on the back side of the panel by 90°. To do this, first
loosen the hexagon distins (M4x15) of the locking units.
Fig.5-9: Mounting clamp
4) Fix locking units by tightening the hexagon distins (M4x15) using a socket
wrench (size 7.0 mm) at the back side of the panel.
Fig.5-10: Hexagon distins
CAUTION
Damage to the locking units for improper mounting
● The hexagon distins may be fixed with a maximum torque of 2 Nm .
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Mounting and installation instructions
5.6 Removing the operating panel
1) Disable the power supply.
2) Remove all electrical plugs from the operating panel.
3) Disconnect the ground cable from the ground bolt.
4) Loosen the locking units by loosening the hexagon distins.
5) Press locking hooks and slide operating panel forwards.
The operating panel can now be slid out from the back side through the open-
ing.
Information
Two persons are necessary for removing the operating panel since the operating panel is slid out from the back side and removed from the front side.
CAUTION
Damage of the operating panel for improper handling!
OP 460-LD/A
● Do not use pointed objects or other tools to loosen the operating panel from
the front side of the opening.
5.7 Air conditioning, ventilation
The operating panel has ventilation slots for heat dissipation. If the permissible
ambient temperature is not exceeded, no external fan will be needed. Make
sure that the ventilation holes are not covered.
CAUTION
High ambient temperature can destroy the operating panel!
● The temperature inside the control cabinet may not be higher than the maximum permitted operating temperature of the operating panel. Please refer
to the technical data for this. If this cannot be guaranteed through natural
heat dissipation, an air conditioning of the control cabinet must be provided.
5.7.1 Use of air filters
Information
The operating panel must be installed in an appropriate housing to guarantee
that no degree of soiling greater than 2 according to EN 61131-2 occurs.
It is recommended to install the module in a dustproof, closed control cabinet.
Fan openings of the control cabinet must be equipped with air filters. The filter
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OP 460-LD/A Mounting and installation instructions
elements must be cleaned or replaced regularly (see chapter 5.3.2 "Required
space" on page 27).
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Connections and wiring OP 460-LD/A
6 Connections and wiring
6.1 Pin assignment
Fig.6-1: Pin assignment and pin position
1
... 0V | 24 V: Power supply operating panel
(24 V DC, 2-pole)
3 ... EXT0: External interface for the connec-
tion of an RFID module is not used, when
an RFID module is installed.
5 ... VCC_USB: USB module supply +12V
DC *)
7 ... Graphics: Graphics interface for the con-
trol
2 ... Digital inputs (16), for the connection
4 ... SI0: RS-485-A interface
6 ... Adj.: Adjust equalizer (setting for
*) Exclusively for KEBA USB modules.
6.2 Power supply operating panel (0V | 24V)
The operating panel is supplied by 24 V DC.
WARNING!
Please observe the safety-relevant information in the chapter 2.3 "Safety in-
structions for personal safety" on page 13.
of external switching elements such
as toggle switches etc.
transmission range), only for operating panels with PL.
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OP 460-LD/A
6.2.1 Connection diagram
Fig.6-2: 24 V DC connection diagram
6.2.2 Plug specification
Connection terminals: 2-pin male connectors (Weidmüller SL-SMT 5.08). The
necessary female connectors are not included in the scope of delivery of
KEBA.
Connections and wiring
Cross section according to manufacturer specifications:
Connectable conductor Cross-section
Clamping range min. 0.13 mm²
Clamping range max. 3.31 mm²
AWG, min. 26
AWG, max. 12
single-wire, min. H05(07) V-U 0.2 mm²
single-wire, max. H05(07) V-U 2.5 mm²
finely-stranded, min. H05(07) V-K 0.2 mm²
finely-stranded, max. H05(07) V-U 2.5 mm²
with wire sleeves according to DIN 46 228/1.
min.
with wire sleeves according to DIN 46 228/1.
max.
with AEH with collar DIN 46 228/4 min. 0.2 mm²
with AEH with collar DIN 46 228/4 max. 2.5 mm²
Ordering data, see chapter "Ordering information".
6.2.3 Cable specification
0.2 mm²
2.5 mm²
Cable type: Unshielded cable
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Connections and wiring
Cross-section
The actual permissible wire cross-section is specified by the electrical conditions of the connected equipment an the female connectors used:
● Max. load current and required heat dissipation through the connected wire
at maximum ambient temperature.
● Permissible voltage drop for error-free operation of the connected equipment.
6.3 Protective earthing
If required for reasons of electrical safety for the end usage, the metal parts of
the operating panel must be grounded via the grounding bolt (M4) that is located on the operating panel back side (yellow grounding point).
OP 460-LD/A
Fig.6-3: Ground bolt on the operating panel back side
1
... Yellow grounding point (adhesive label) 2 ... Ground bolt
3 ... Front panel 4 ... Grounding washer
5 ... Washer 6 ... Hexagon nut with toothed washer
7 ... Cable lug with protective ground cable
CAUTION
Damage for improper handling!
● The hexagon nut with toothed washer may be tightened with a maximum
torque of 2 Nm.
● The ground bolt may not be subjected to pressure or tensile load.
Material
Ground bolt: Stainless steel 18/8 (AISI 300) passivated.
6.4 Digital inputs
The operating panel offers a 20-pole plug bar block e.g. for connection of 16
external toggle switches.
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OP 460-LD/A Connections and wiring
Information
These digital inputs are not EN 61131-2 conforming and may not be utilized
for machine/system functions that require the EN EN 61131-2 conforming
digital inputs. For such cases, use the conforming digital inputs of the control.
Information
For the selection of the switching elements, the chapter 11 "Technical data"
on page 49 specifications in section "Digital inputs" are to be taken into
account.
WARNING!
The digital inputs are not designed for safety-relevant control tasks (e.g. shutdown in emergency). For safety-relevant control tasks or for personnel security,
additional external safety measures must be realized to ensure the system remains in a safe operating condition even in the event of a fault. For additional
information, please see chapter 2.3 "Safety instructions for personal safety" on
page 13.
The digital inputs may only be used for the integration of switches and buttons
or switching elements exclusively. The connection of sensors and other equipment is not allowed.
The nominal voltage of the switch element must amount to 24 V DC. 5 mA is
typically applied by the switching element for closed contact. This is to be taken
into account for the selection of the switching element (e.g. minimal required
current for elements with silver contacts).
The digital inputs may only be supplied with the intended power supply on the
operating panel of 24 V DC "V
allowed.
6.4.1 Plug specification
Connection terminals: 20-pole male connector (Weidmüller SL-SMT 5.08). The
necessary female connectors are not included in the scope of delivery of
KEBA.
Cross section according to manufacturer specifications:
Connectable conductor Cross-section
Clamping range min. 0.08 mm²
Clamping range max. 1 mm²
AWG, min. 28
AWG, max. 18
single-wire, min. H05(07) V-U 0.2 mm²
single-wire, max. H05(07) V-U 1 mm²
finely-stranded, min. H05(07) V-K 0.2 mm²
", an external supply of the digital inputs is not
Out
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Connections and wiring
Connectable conductor Cross-section
finely-stranded, max. H05(07) V-U 1 mm²
with wire sleeves according to DIN 46 228/1,
min.
with wire sleeves according to DIN 46 228/1,
max.
with AEH with collar DIN 46 228/4, min. 0.13 mm²
with AEH with collar DIN 46 228/4, max. 0.34 mm²
6.4.2 Cable specification
Cable type: Unshielded cable
Cross-section
The actual permissible wire cross-section is specified by the electrical conditions of the connected equipment an the female connectors used:
● Max. load current and required heat dissipation through the connected wire
at maximum ambient temperature.
● Permissible voltage drop for error-free operation of the connected equipment.
OP 460-LD/A
0.13 mm²
0.34 mm²
6.5 RS-485-A interface (SI0)
When using a CPU module as RS-485-A master, the SI0 interface for the connection for max. 3 RS-485-A slave participants, such as Input/Output module
(XE 040/x) or keypad module (OI 4xx) etc. can be used. For multiple bus participants, the bus terminating resistor for the last participant must be activated.
The activation of the but terminating resistor is done using DIP switch or termination bracket.
But termination via DIP switch
If the operating panel is the last participant, the bus terminating resistor for the
RS-485-A interface is to be activated. To do this, the DIP switch is set to ON
or the termination bracket is to be realized (see chapter 6.5.1 "Cable specifi-
cation" on page 39).
Addressing
An addressing occurs via the DIP switches 1 and 2 on the back side of the
operating panel. The operating panel used the address 0x10h in the delivery
state. Other devices connected to this interface cannot be operated with this
address.
Connection example for the addressing and bus termination
In the following connection example, the input/output module XE 040/x is the
last bus participant and must be configured with an active terminating resistor.
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OP 460-LD/A
Connections and wiring
In this case, the terminating resistor of the operating panel must be deactivated
since it is not the last participant (DIP switch 6=OFF).
Fig.6-4: Connection example for the RS-485-A interface
1
... Operating panel OP 4xx, schematic
representation (address: 10h)
3 ... Instead of the XE 040/x, a keypad mod-
ule OI xxx is also possible (address: as
with XE 040/x)
6.5.1 Cable specification
Cable type: shielded, twisted pair data cables with a characteristic impedance
of 100 - 120 Ω. The connector casing must be completely conductive. The
cable shielding must connect surface-to-surface with the shield cover of the
plug.
2 ... Input/Output module XE 040/x (ad-
dress: 11h, 12h or 13h)
4 ... Terminating resistor
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Connections and wiring
Fig.6-5: PIN assignment (on the cable both sides 9-pole DSUB female connector)
OP 460-LD/A
PIN no. Signal designation
1 GND
2
3 RS485_B
4 n.c.
5 GND
6 n.c.
7 Termination bracket
8 RS485_A
9 n.c.
Termination bracket (bus termination on the
device)
For further information (wiring guidelines) please refer to the System manual
-> Connections and wiring -> Interfaces -> RS-485/422.
Bus termination using termination bracket
Alternatively to the DIP switch, the bus termination of the RS-485-A interface
can also occur by soldering up a termination bracket. The bracket is to be
soldered on the connector of the last bust participant between pins 2 and 7.
6.6 Adjust equalizer (Adj.)
The adjust equalizer is a rotary switch for the display adjustment for operating
panels with PL (Panel Link) versions. Operating panels with LVDS versions
are not equipped with this.
If the image display is not sharp at longer cable lengths, the adjust equalizer
can be used to adjust the signal for improving the image signal.
6.7 Graphic interface (Graphics)
The graphic interface Graphics (15-pole DSUB female connector) is used to
connect the operating panel via a connection cable XW 041-xxx to the control.
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OP 460-LD/A Connections and wiring
6.7.1 Cable specification
Only cables from KEBA are to be used.
Connecting cable, type: XW 041-xxx (graphic/RS-485-A cable).
Ordering data, see chapter "Ordering information".
Maximum cable lengths
Operating panel Graphic interface (Graphics) Length (resolution)
OP 460-LD/A PL 30 m (SVGA, 800 x 600)
6.8 Connection example (CP - OP)
The operating panel can be connected to all CP modules that have a DVI connection ("PANEL / SI0").
A 15-pole DSUB cable is used (XW 041-xxx) is used as connecting cable.
Fig.6-6: Operating panel OP 4xx with CP
1
... 15-pole DSUB female connector
Information
Only cables recommended by KEBA may be used! These cables are available in different lengths (order numbers, see chapter "Ordering information" on
page 17).
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Configuration
7 Configuration
7.1 Address setting for the operating panel
OP 460-LD/A
Fig.7-1: Position and setting of the DIP switch on delivery (schematic representation)
The following table shows the possible settings of the DIP switch located on
the back side of the operating panel. The DIP switch setting printed in bold
depict the delivery state.
DIP-Switch Function
1=OFF, 2=OFF
1=OFF, 2=ON
1=ON, 2=OFF
1=ON, 2=ON
3-5 no meaning
6=ON Terminating resistor for RS-485-A interface running
13h
12h
11h
10h
7.2 Address setting of the RFID unit (only OP 460-LD/A-xx1x)
If multiple RFID units are present on in the complete system, a HW addressing
using DIP switch is required. The DIP switch for this is located on the back side
of the panel. A maximum of 4 addresses can be set (delivery state: 14h).
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OP 460-LD/A Configuration
Fig.7-2: Address setting RFID unit (schematic diagram)
DIP switch address setting
Adr0 Adr1 Address
0 0 17h
0 1 16h
1 0 15h
1 1 14h
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Operation and handling
8 Operation and handling
8.1 Removing the display protective film
1) Loosen the protective film from the display at a corner.
Fig.8-1: Detailed diagram 1: Remove the protective film
2) Pull off the film at an angle of approx. 180° (see following image).
OP 460-LD/A
Fig.8-2: Detailed diagram 2: Remove the protective film
Information
On operating panels with touch screen, the protective film may not be pulled
off upwards at an angle of 90° because this will lead to an unallowed mechanical loading and possible damage of the touch screen.
After the protective film has been pulled off, it should not be applied again to
the display since it can no longer adhere evenly.
8.2 RFID unit (only OP 460-LD/A-xx1x)
The RFID unit is used for contact-free login and logout of a user via RFID card
and is utilized for the user identification. This replaces the login of a user via
the input of a username and password.
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OP 460-LD/A
8.2.1 Functionality
For identification, the user of an RFID card needs to come near the area of the
RFID antenna on the front side of the operating panel with their RFID card. If
the RFID card of the user is detected, the LED on the front side lights up green.
The data recorded by the RFID unit can be processed for the user administration in the KeView ViewStandard visualisation system.
Fig.8-3: Touchless identification of a user with RFID card
Operation and handling
1
... RFID card
2 ... RFID status LED
CAUTION
Instructions for proper handling of RFID cards:
● It is not allowed to kink the RFID cards.
● It is not allowed to make a hole into the RFID card.
● The cards get defect in case of a tear.
In case of improper handling, the RFID cards lose their function.
8.2.2 Range and detection
The range between RFID card and RFID antenna amounts to the range with
the RFID card XC 140/A available from KEBA typical 40 mm.
A detection of the card is indicated by the RFID status LED lighting up green
(for 3 sec.) on the front side of the operating panel.
The simultaneous detection of multiple RFID cards is not provided. If multiple
RFID cards are in the detection range at the same time, only one of the cards
is detected or a faulty detection occurs which leads to the RFID status LED
lighting up red.
8.3 Software
The operating panel is used as a display and/or input medium. The visualisation runs centrally on the control.
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Operation and handling OP 460-LD/A
The KeView ViewStandard visualisation system is used. For the visualization application the tool [Konnte nicht in genstrings finden: key: ViewEdit
sprache: en] can be used.
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OP 460-LD/A
9 Maintenance
The device will not trigger any error messages. Faulty devices must be exchanged and shipped to KEBA for repair.
9.1 Firmware update
New firmware versions are installed via firmware update of the control. See
system manual.
9.2 Packaging, shipment
The device is wrapped into protective packaging material for shipment. For
reasons of environmental protection KEBA appreciates receiving the original
packaging material for multiple use.
The protective packaging does not qualify as adequate transport packaging
and hence is not suited for transportation via carrier haulage or airplane. Appropriate transportation packaging is required for these types of shipment.
Maintenance
9.3 Cleaning the touch screen
The surface should be cleaned with a moist, clean, soft cloth and glass cleaner.
The glass cleaner should be sprayed onto the cloth and not directly onto the
surface.
The surface coating of the touch screen is resistant to the following solvents:
Solvent
Heptan Alcohol Toluene
Acetone Methyl ethyl ketone Unleaded gasoline
Hydrochloric acid Turpentine Gear oil
Oil SAE Diesel
Antifreeze Isopropanol
Exception
40 percent sodium hydroxide causes slight white discolorations.
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Disposal OP 460-LD/A
10 Disposal
10.1 Disposal of the module
CAUTION
Please observe the regulations regarding disposal of electric appliances and
electronic devices!
● The symbol with the crossed-out waste container means that electrical
and electronic devices including their accessories must not be disposed
of in the household garbage.
● The materials are recyclable in accordance with their labeling. You can
make an important contribution to protecting our environment by reusing,
renewing and recycling materials and old appliances.
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OP 460-LD/A Technical data
11 Technical data
11.1 In general
Nominal supply voltage:
Max. switch-on current: 10 A
Maximum power consumption (without / with
RFID):
Power consumption own consumption (without / with RFID):
Max. power consumption (digital inputs): 3 W at 24 V DC (optional)
Max. power consumption (USB module): 14 W at 12 v DC (optional)
Display:
Touchscreen: Yes, analog resistive
Membrane keypad:
Status display: 1 Power LED
Equipment class: III (according to EN 61131-2)
Protection class:
Programming language: KeView ViewStandard
11.2 Environmental conditions
24 V DC (voltage limits according to EN
61131-2)
31 W 31 W
14 W / 15 W
15" TFT color, 16 million colors, 1024 x 768
pixel (XGA)
10 membrane keys with tactile feedback and
LED (not available for variant--2xxx)
Front side: IP 65 (if installed correctly)
Back side: IP 20
Operating temperature:
Storage temperature: -40 °C to +70 °C
Relative humidity of air: 5 % to 95 % (non condensing)
Vibration resistance: According to EN 61131-2
Shock resistance: According to EN 61131-2
11.3 Digital inputs
Number:
Rated voltage: 24 V DC
Applied contact current: 5 mA (supply exclusively by Vout)
Galvanic isolation: No
Status display: None
Min. update cycle: 60 ms
+5 °C to +55 °C
16 (DI0-DI15) (not EN 61131-2 compliant)
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Technical data OP 460-LD/A
11.4 Interfaces
Serial interface: 1
● Type: RS-485-A
● Data transmission rate: 115 kbit/s
Graphic interface: 1
● Type: PL (Panel Link)
● Transmission range of the operating panel
from the control:
up to 20 m
11.5 Option RFID unit (OP 460-LD/A-xx1x)
11.5.1 In general
Nominal supply voltage:
Maximum power consumption: 1 W (power made available by OP 3xx)
Power consumption own consumption: 1 W
Power output: None
Reading range: 40 mm from front plate
Antenna installation: Fixed installation in the front plate
Communication protocol:
Protection class evaluation unit: IP 20
Signaling:
11.5.2 RF signal
Frequency:
Transmission power: 200 mW (max. 250 mW)
Scanning rate: Configurable (Standard: 10 scans / second)
11.5.3 Interfaces
Serial interface:
● Type: RS-485-A
● Baud rate: 115 kbit/s
12 V DC
According to ISO 15693 or ISO 18000-3, Euromap 65 suitable
Status LED on the is antenna print, can be read
off the front plate of the operating panel.
13.56 MHz
11.6 Mechanical properties
Height:
Width: 432 mm
Depth: 64.6 mm
Weight (without / with RFID): 6.12 kg / 6.16 kg
Housing: Metal
390 mm
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OP 460-LD/A Technical data
Front plate: Aluminium
Decor film: Polyester
Seal: circumferential round cord
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Page 52
EC directives and standards
12 EC directives and standards
12.1 EC directives
Guideline 2004/108/EG EU guideline on electromagnetic compatibility
Guideline 2011/65/EU RoHS guideline
12.2 Standards
To check the conformity of the product with the directives, the following nonbinding legal European standards were applied:
12.2.1 General procedures and safety principles
OP 460-LD/A
EN 61131-1:2003
Programmable controllers - Part 1
Information
This product was developed for the use in industrial areas and can cause
radio interference when used in residential areas.
12.2.2 EMC guideline
EN 61131-2:2007
Programmable controllers - Part 2
12.2.3 Electrical safety and fire protection
EN 61131-2:2007
Programmable controllers - Part 2
12.2.4 Environmental and surrounding conditions
EN 61131-2:2007
Programmable controllers - Part 2
12.3 Standards for the American market
12.3.1 UL test for industrial control equipment
UL 508, 2005
Industrial Control Equipment
12.4 Integrated RFID-Module
Valid for product variant OP 460-LD/A-xx1x
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OP 460-LD/A EC directives and standards
12.4.1 EC Directives
Guideline 1999/5/EG Regulation for radio installations and telecommunication equipment
12.4.2 Standards
The conformity with the regulations of the Directive 1999/5/EG about radio
installations and telecommunication equipment is verified by the adherence to
the following harmonized European norms:
Electromagnetic compatibility and radio spectrum matters (ERM); Ra-
EN 300330-2
EN 301489-01
EN 301489-03
EN 50364
EN 60950-1
dio equipment with short range (SRD; Radio equipment with operating
frequencies in the range of 9 kHz to 25 MHz and induction loop systems
in the range of 9 kHz to 30 MHz
Electromagnetic compatibility for radio spectrum matters (ERM); Electromagnetic compatibility for radio equipment and –services
Part 1: Common technical requirements.
Electromagnetic compatibility for radio spectrum matters (ERM); Elec-
tromagnetic compatibility for radio equipment and –services; Part 3:
Specific conditions for short range radio devices (SRD) for the use on
frequencies between 9 kHz and 40 Ghz
Limit of the exposition of persons to electromagnetic fields of devices
that are operated in the frequency range of 0 Hz to 10 GHz and used
in the electronic article monitoring (en: EAS), high-frequency identification (en: RFID) and similar applications.
Information technology installations – safety; Part 1
12.4.3 Other standards and recommendations
In addition, the following non-binding standards/recommendations were called
upon in partial aspects:
EUROMAP – European Committee of Machinery Manufacturers for the
Plastics and Rubber Industries
EUROMAP 65
Technical Recommendations (see also http://www.euromap.org)
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Page 54
Declaration of conformity OP 460-LD/A
13 Declaration of conformity
The declaration of conformity of this product is available on request from
KEBA.
Project engineering manual V1.0554
© KEBA 2012
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