Kemro
OP 460-LD/A
Operating panel
Project engineering manual V1.05
Translation of the original manual
Document : V1.05 / article no.: 1000933
Filename : op460apjen.pdf
Pages : 54
.
© KEBA 2012
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
KEBA AG Headquarters: Gewerbepark Urfahr, A-4041 Linz, Phone: +43 732 7090-0, Fax: +43 732 7309-10, keba@keba.com
For information about our subsidiaries please look at www.keba.com.
OP 460-LD/A Record of Revision
Record of Revision
Version Date Change in chapter Description changed by
1.00 04-2009 Newly created kalt
1.01 08-2009 Mounting and installation instructions
1.02 04-2010 - product name changed wgr
1.03 08-2010 EG directives and
standards, Declaration of conformity
1.04 04-2011 Several changes Structure of document, classification Kemro ekr
1.05 10-2012 several Hint "not for end customers" added, various minor up-
Attachment of the patterned foil kalt
updated to EN 61131-2:2007 hasl
fstl, swb
dates, new structure, accessoires updated
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© KEBA 2012
OP 460-LD/A
Table of Contents
Table of Contents
1 Introduction....................................................................................................................... 9
1.1 Purpose of the document........................................................................................ 9
1.2 Preconditions.......................................................................................................... 9
1.3 Intended use......................................................................................................... 10
1.4 Notes on this document........................................................................................ 10
1.4.1 Contents of the document...................................................................... 10
1.4.2 Not contained in this document.............................................................. 10
1.5 Documentation for further reading........................................................................ 11
2 Safety notes.................................................................................................................... 12
2.1 Representation...................................................................................................... 12
2.2 General safety instructions.................................................................................... 12
2.3 Safety instructions for personal safety.................................................................. 13
3 Operating panel description.......................................................................................... 14
3.1 Operating panel enhancements............................................................................ 14
3.2 Front view.............................................................................................................. 15
3.3 Rear view.............................................................................................................. 16
3.4 Device dimensions................................................................................................ 17
3.5 Ordering information............................................................................................. 17
3.5.1 Operating panel...................................................................................... 18
3.5.2 Accessories............................................................................................ 18
4 Displays and operating elements.................................................................................. 20
4.1 Keypad and LED assignment................................................................................ 20
4.2 Power-LED............................................................................................................ 20
4.3 Status LED (operating panel back side)................................................................ 21
4.4 RFID status LED (only OP 460-LD/A-xx1x).......................................................... 22
4.5 Touchscreen......................................................................................................... 22
5 Mounting and installation instructions......................................................................... 24
5.1 General instructions.............................................................................................. 24
5.2 Attachment of the patterned foil (only OP 460-LD/A-3xxx)................................... 24
5.2.1 Mounting instructions............................................................................. 24
5.2.2 Faulty mounting...................................................................................... 26
5.3 Space requirement................................................................................................ 26
5.3.1 Opening.................................................................................................. 26
5.3.2 Required space...................................................................................... 27
5.3.3 Maximum installation inclination............................................................. 28
5.4 Preparation............................................................................................................ 28
5.4.1 Sealing................................................................................................... 28
5.5 Mounting the operating panel................................................................................ 29
5.6 Removing the operating panel.............................................................................. 32
5.7 Air conditioning, ventilation................................................................................... 32
5.7.1 Use of air filters...................................................................................... 32
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© KEBA 2012
Table of Contents
OP 460-LD/A
6 Connections and wiring................................................................................................. 34
6.1 Pin assignment...................................................................................................... 34
6.2 Power supply operating panel (0V | 24V).............................................................. 34
6.2.1 Connection diagram............................................................................... 35
6.2.2 Plug specification................................................................................... 35
6.2.3 Cable specification................................................................................. 35
6.3 Protective earthing................................................................................................ 36
6.4 Digital inputs.......................................................................................................... 36
6.4.1 Plug specification................................................................................... 37
6.4.2 Cable specification................................................................................. 38
6.5 RS-485-A interface (SI0)....................................................................................... 38
6.5.1 Cable specification................................................................................. 39
6.6 Adjust equalizer (Adj.)........................................................................................... 40
6.7 Graphic interface (Graphics)................................................................................. 40
6.7.1 Cable specification................................................................................. 41
6.8 Connection example (CP - OP)............................................................................. 41
7 Configuration.................................................................................................................. 42
7.1 Address setting for the operating panel................................................................ 42
7.2 Address setting of the RFID unit (only OP 460-LD/A-xx1x).................................. 42
8 Operation and handling................................................................................................. 44
8.1 Removing the display protective film..................................................................... 44
8.2 RFID unit (only OP 460-LD/A-xx1x)...................................................................... 44
8.2.1 Functionality........................................................................................... 45
8.2.2 Range and detection.............................................................................. 45
8.3 Software................................................................................................................ 45
9 Maintenance.................................................................................................................... 47
9.1 Firmware update................................................................................................... 47
9.2 Packaging, shipment............................................................................................. 47
9.3 Cleaning the touch screen.................................................................................... 47
10 Disposal........................................................................................................................... 48
10.1 Disposal of the module.......................................................................................... 48
11 Technical data................................................................................................................. 49
11.1 In general.............................................................................................................. 49
11.2 Environmental conditions...................................................................................... 49
11.3 Digital inputs.......................................................................................................... 49
11.4 Interfaces.............................................................................................................. 50
11.5 Option RFID unit (OP 460-LD/A-xx1x).................................................................. 50
11.5.1 In general............................................................................................... 50
11.5.2 RF signal................................................................................................ 50
11.5.3 Interfaces................................................................................................ 50
11.6 Mechanical properties........................................................................................... 50
12 EC directives and standards......................................................................................... 52
12.1 EC directives......................................................................................................... 52
12.2 Standards.............................................................................................................. 52
12.2.1 General procedures and safety principles.............................................. 52
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OP 460-LD/A Table of Contents
12.2.2 EMC guideline........................................................................................ 52
12.2.3 Electrical safety and fire protection........................................................ 52
12.2.4 Environmental and surrounding conditions............................................ 52
12.3 Standards for the American market...................................................................... 52
12.3.1 UL test for industrial control equipment.................................................. 52
12.4 Integrated RFID-Module........................................................................................ 52
12.4.1 EC Directives.......................................................................................... 53
12.4.2 Standards............................................................................................... 53
12.4.3 Other standards and recommendations................................................. 53
13 Declaration of conformity.............................................................................................. 54
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© KEBA 2012
OP 460-LD/A Introduction
1 Introduction
1.1 Purpose of the document
This document describes the structure, installation and connection of the operating panel OP 460-LD/A.
Information
This manual is not adressed to end costumers! Necessary safety notes for
the end costumer have to be taken into the costumer manual in the respective
national language by the machine builders and system providers.
1.2 Preconditions
This document contains information for following persons with corresponding
preconditions:
Target group Prerequisite knowledge and ability
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Project engineer
Start-up technician
Service technician
Knowledge about:
● the method of operation of a PLC,
● safety regulations,
● the application.
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
● safety regulations,
● the method of operation of the machine or system,
● fundamental functions of the application,
● system analysis and troubleshooting,
● the setting options at the operating devices.
Technical basic education (advanced technical education, engineering
degree or corresponding professional experience),
Knowledge about:
● the method of operation of a PLC,
● safety regulations,
● the method of operation of the machine or system,
● diagnosis possibilities,
● systematic error analysis and troubleshooting
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© KEBA 2012
Introduction
1.3 Intended use
The operating panel is designed for complex operating tasks in the industrial
sector in conjunction with a control of the KeControl product family from the
KEBA. The typical applications areas include injection molding machines, robots, presses, machine tools and similar.
The assembly must only be used for the above-mentioned applications and
only in connection with recommended or approved third-party equipment.
The operating panel was developed, manufactured, tested and documented
in accordance with the appropriate safety standards. Therefore, the products
do not pose any danger to the health of persons or a risk of damage to other
property or equipment under normal circumstances, provided that the instructions and safety precautions relating to the intended use are properly observed.
1.4 Notes on this document
This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
OP 460-LD/A
Information
This manual also applies to identically constructed and functional identically
costumer variants of the OP 460-LD/A.
Because of the fact that costumer variants may differ in their appearance (e.g.
with a different front cover) from the KEBA standard variant, the pictured devices used in this manual may differ in their appearance from the devices
used by you.
1.4.1 Contents of the document
● Device layout
● Mounting and installation
● Connection
● Configuration
● Operation
● Programming notes
● Disposal
● Technical data
● EC directives and standards
1.4.2 Not contained in this document
● Description of the mask creation
● Description of the KeView ViewStandard visualization system.
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© KEBA 2012
OP 460-LD/A Introduction
● Key evaluations with functions from the IEC-library.
1.5 Documentation for further reading
Doc.No. Designation Target group
DE: 1000725
EN: 1000726
Moreover, the following documents are to be observed depending on the system solution used:
If you are using the KeStudio U2 tool suite:
Doc.No. Designation Target group
DE: 65352
EN: 65353
XE 040/A, XE 040/B
Input/Output module
Project engineering manual
K2-200 automation system
System manual
Project engineer, start-up technician
and service technician
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these manuals.
If you are using the KeStudio U3 tool suite:
Doc.No. Designation Target group
DE: 1000868
EN: 1000869
System manual Kemro automation
system
Start-up technicians and service
technicians may install and maintain
a K2-200 system using these manuals.
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© KEBA 2012
Safety notes OP 460-LD/A
2 Safety notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
● indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
● indicates a potentially hazardous situation which can result in death or serious bodily injury if the corresponding precautions are not taken.
CAUTION!
● means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
● CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
● This symbol reminds you of the possible consequences of touching electrostatically sensitive components.
Information
Useful practical tips and information on the use of equipment are identified
by the “Information” symbol. They do not contain any information that warns
about potentially dangerous or harmful functions.
2.2 General safety instructions
WARNING!
The following areas of application for the operating panel are expressly forbidden:
● Use in areas where there is a risk of explosion or fire
● Use in the mining sector
● Use in the open air
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© KEBA 2012
OP 460-LD/A Safety notes
CAUTION
● The device is defined as "open type" equipment (UL 508) or as "offenes
Betriebsmittel" (according to EN 61131-2) and must therefore be installed
in a control cabinet or in a suitable housing. Therefor stick to the chapter
"Mounting and installation instructions".
CAUTION
Destruction of the operating panel for improper handling!
● Install or remove the operating panel only while the power supply is switched off!
● The system manual is additionally required for programming of the module.
● Any manipulations to the operating panel will also result in loss of warranty.
Exception:
Excluded from this is maintenance work that is expressly allowed by KEBA.
● The keys of the OP 460-LD/A must not be operated with sharp-edged or
peaked items (e.g. screwdriver) since this damages the keys.
2.3 Safety instructions for personal safety
WARNING!
Danger of personal injury due to electric shock!
● Supply the device exclusively from power sources that have a safety extralow voltage or protective low voltage (e.g. SELV or PELV according to
EN 61131-2).
● Connect only voltages and power circuits to connections, terminals and
interfaces up to 50 V rated voltage that have a secure disconnect for hazardous voltages (e.g. with sufficient isolation).
WARNING!
The modules present on the operating panel are not designed for safety-relevant
control tasks (e.g.: shutdown in case of an emergency). For safety-relevant control tasks and personnel security, additional external safety measures must be
implemented to ensure the system remains in a safe operating condition even
in the event of a fault. For further information, see EN ISO 13849-1.
CAUTION!
Fire hazard during module failure!
● Provide suitable fuses for the 24 V DC power supply of the operating panel
for the final application. The max. permitted fuse is 10A.
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© KEBA 2012
Operating panel description OP 460-LD/A
3 Operating panel description
The operating panel is designed for operating and visualization tasks and for
the operation on a KeControl PLC (CPU module).
The control can be connected to maximally one operating panel. The connection to the control occurs via the graphic interface (graphics) of the operating
panel.
The operating panel consists of a housing with graphic display ready for installation, a front plate and has the following equipment:
Key features
● 10 membrane keys with LEDs (not the variant-2xxx, there are no membrane keys).
● 16 inputs (not EN 61131-2 conform), for the connection of external switching elements such as toggle switches etc.
● 22,5 mm opening for the installation of an operating or signaling element
in the front plate
● Graphics interface (graphics) for the control with PL (Panel Link): Up to 30
m transmission range of the operating panel from the control.
● Display: 15'' TFT, 16 Millionen colors
● Touchscreen
Additionally product variant OP 460-LD/A owns an integrated RFID-device
(Radio Frequency IDentification).
As visualization system, KeView ViewStandard is used, which is projected with the tool KeView ViewEdit. The visualization application is located
centrally on the PLC.
3.1 Operating panel enhancements
The range of functions of an operating panel can be enhanced with the
KEBA components listed below. Separate manuals are available for these
components.
Please observe the application area and the safety notes for these products in the separately available manuals.
Input/Output modules XE 040/A and XE 040/B
These modules make additional digital inputs/outputs available (not according
to EN 61131-2). The connection to an operating panel is via a serial
RS-485-A interface (SI0).
XE 040/A XE 040/B
● 24 digital inputs
● 8 digital outputs
● 16 digital inputs
● 16 digital outputs
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OP 460-LD/A Operating panel description
3.2 Front view
Fig.3-1: Device layout of the operating panel OP 460-LD/A
1
... Opening for operating or signaling ele-
ments, can be provided with blank
plugs.
3 ... RFID antenna (optional) 4 ... RFID status LED (optional)
5 ... Power-LED 6 ... 15'' TFT display (16 million colors,
2 ... 10 membrane keys with tactile feed-
back
XGA, 1024 x 768 pixel) with touch
screen
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© KEBA 2012
Operating panel description OP 460-LD/A
3.3 Rear view
Fig.3-2: Device layout on the operating panel back side (shown without wiring)
1
... DIP switch for the address setting of
the RFID mode (optional)
3 ... Ground bolt for protective earthing 4 ... Locking units
2 ... DIP switch for the address setting of
the operating panel
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OP 460-LD/A Operating panel description
3.4 Device dimensions
Fig.3-3: Dimensions of the operating panel OP 460-LD/A (specifications in mm)
3.5 Ordering information
Ordering information legend
Abbreviation Significance
OP Operating panel (Operating Panel)
CP CPU module of the KeControl control
LVDS Low Voltage Differential Signaling
PL Panel Link
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© KEBA 2012
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