Keba KeContact P30 e-series, KeContact P30 b-series, KeContact P30 c-series, KeContact P30 x-series Operating Instructions Manual
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KeContact
P30
Charging station
Operating instructions V 3.22
Translation of the original manual
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Document:V 3.22 / Document No.: 96166
Filename: KeContactP30_bden.pdf
Pages: 28
© KEBA
Specifications are subject to change due to further technical developments. Details presented may be
subject to correction.
All rights reserved.
KEBA AG Headquarters:
Gewerbepark Urfahr, 4041 Linz, Austria, Telefon: +43 732 7090-0,
Fax: +43 732 7309-10, keba@keba.com
For information about our subsidiaries please look at www.keba.com.
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P30 Table of contents
Operating instructions V3.22
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© KEBA
Table of contents
1 Introduction ................................................................................................................
5
1.1 Representation of safety instructions...............................................................
5
1.2 Purpose of the document.................................................................................
6
1.3 Requirements...................................................................................................
6
1.4 Intended use ....................................................................................................
6
1.5 Guarantee ........................................................................................................
6
1.6 Notes on this document ...................................................................................
7
1.6.1 Contents of the document..................................................................
7
1.6.2 Not contained in this document .........................................................
7
1.7 Further documentation.....................................................................................
7
2 Safety notes ................................................................................................................
8
3 Description of the charging station..........................................................................
10
3.1 Front view ........................................................................................................
10
3.2 Type plate ........................................................................................................
11
3.3 Overview of variants ........................................................................................
11
3.4 Options.............................................................................................................
13
3.4.1 RFID ..................................................................................................
13
3.4.2 Key switch..........................................................................................
13
4 Displays and operating elements .............................................................................
14
4.1 LED bar............................................................................................................
14
4.2 Display (optional) .............................................................................................
15
4.2.1 Display with energy meter .................................................................
15
4.2.2 Display with calibratable energy meter (MID) ....................................
16
5 Authorization ..............................................................................................................
17
5.1 Displays and signals ........................................................................................
17
5.2 Authorization via RFID .....................................................................................
17
5.2.1 Preparing the charging station...........................................................
18
5.2.2 Teaching in the RFID master card.....................................................
19
5.2.3 Teaching in the slave card.................................................................
20
5.2.4 Deleting RFID cards ..........................................................................
20
5.2.5 RFID authorization at charging network ............................................
21
5.3 Authorization via key switch.............................................................................
21
6 Charging process.......................................................................................................
22
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P30Table of contents
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6.1 Starting the charging process ..........................................................................
22
6.2 Ending the charging process ...........................................................................
22
7 Error diagnosis...........................................................................................................
23
8 Maintenance................................................................................................................
25
8.1 Changing the cylinder lock...............................................................................
25
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P30 Introduction
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1 Introduction
This manual is valid for P30 e-series, b-series, c-series and x-series.
The pictured devices used in this manual are visual examples. The figures
and explanations contained in this manual refer to a typical device design.
The devices used by you may differ in their appearance.
1.1 Representation of safety instructions
At various points in this manual, you will see notes and precautionary warnings regarding possible hazards. The symbols used have the following
meaning:
DANGER!
indicates an imminently hazardous situation, which will result in death or serious bodily injury if the corresponding precautions are not taken.
WARNING!
indicates a potentially hazardous situation, which can result in death or serious bodily injury if the corresponding precautions are not taken.
CAUTION!
means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in slight bodily injury.
Caution
means that damage to property can occur if the corresponding safety measures are not taken.
ESD
This symbol reminds you of the possible consequences of touching electrostatically sensitive components.
Information
Identifies practical tips and useful information. No information that warns
about potentially dangerous or harmful functions is contained.
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P30Introduction
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1.2 Purpose of the document
This document describes the operation of P30.
1.3 Requirements
This document contains information for people who want to operate a charging station.
1.4 Intended use
The charging station is intended for charging electric vehicles (such as electric cars). The connection of other devices (such as power tools) is not allowed.
The charging station is suitable for indoor and outdoor use. The charging
station has to be installed vertically on a wall or on a floor-mounted column.
The surface for the installation must be flat and suitably stable (e.g. brick
wall, concrete wall). The respective national regulations must be observed
with regard to the installation and connection of the charging station.
The intended use of the device always includes the compliance with the environmental conditions for which this device was developed.
The charging station has been developed, manufactured, tested and documented in accordance with the appropriate safety standards. If the instructions and safety instructions described for the intended use are observed,
the product will normally not pose a risk to the health of persons or damage
to property.
Not observing the safety instructions can result in risk of death, injuries and damage to the device!
The device manufacturer assumes no liability for resulting claims!
1.5 Guarantee
Only the maintenance work expressly permitted by KEBA may be performed.
Any other manipulations to the device will also result in loss of warranty.
A device with broken warranty seals or removed lead seals may no longer
be put into operation. The necessary steps for replacement or repair of the
charging station by the specialist dealer or service partner must be initiated.
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1.6 Notes on this document
The manual is part of the product. It is to be retained over the entire life cycle
of the product and should be forwarded to any subsequent owners or users
of the product.
The instructions contained in this manual must be followed precisely. Failure
to do so could result in the creation of potential sources of danger or the disabling of safety devices. Apart from the safety instructions given in this manual, the safety precautions and accident prevention measures appropriate to
the situation in question must also be observed.
1.6.1 Contents of the document
● Description of the charging station
● Operating behavior of the charging station
● Operation of the charging station
1.6.2 Not contained in this document
● Assembly/disassembly of the charging station
● Commissioning of the charging station
● Troubleshooting
1.7 Further documentation
Manuals and additional information are available on the KEBA website:
www.keba.com/en/emobility/service-support/downloads/Downloads
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P30Safety notes
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2 Safety notes
WARNING!
Risk of electric shock and fire hazard!
● Installation, commissioning, maintenance or retrofitting of the charging
station must be performed by correctly trained, qualified and authorized
electricians1) who are fully responsible for the compliance with existing
standards and installation regulations. For details, see the installation
manual.
● The charging station does not have its own power switch. The line circuit
breaker of the supply line serves as a mains disconnector.
● The charging station may only be operated in a perfect condition.
● A damaged charging station must be taken out of commission and repaired or replaced by a qualified and authorized electrician.
● A repair of the charging station is not permitted and may only be carried
out by the manufacturer.
● No unauthorized modifications and modifications may be made to the
charging station.
● No markings (such as safety signs, warnings, wire markings...) may be
removed from the charging station.
● Never use faulty, worn-out or dirty charging connectors.
● The connection of cable extensions to the charging station’s charging
cable is not permitted.
● The charging station must be checked regularly for damage to the housing as well as for defects, wear and soiling of the charging socket or the
charging connector including the charging cable.
● Observe the information and instructions for your vehicle carefully before
you charge the vehicle using the charging station.
1)
Persons who, due to their special training, expertise and experience as
well as knowledge of current standards, are able to assess the work performed and the possible hazards.
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P30 Safety notes
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Caution
Possible damage to property!
● Pull the charging cable out of the plug holder only by the plug and not by
the cable.
● The charging cable may not be not damaged mechanically (kinked,
pinched or driven over) and the contact area is not allowed to come into
contact with sources of heat, dirt or water.
● Never clean the charging station with aggressive solvents and cleaning
products, scouring materials, water jets (e.g. garden hose, pressure
cleaner etc.) or excessive pressure.
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P30Description of the charging station
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3 Description of the charging station
3.1 Front view
Fig.3-1: Overview of charging station
1 ... Housing cover 2a ... RFID reader (optional)
2b ... Key-operated switch (optional) 3 ... LED bar
4a ... Permanently installed charging ca-
ble (optional)
4b ... Charging socket with cover (op-
tional)
5 ... Holder for charging cable (optional) 6 ... Display (optional)
Information
Depending on the design of the charging station, the charging socket or
charging cable may deviate from the shape shown.
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P30 Description of the charging station
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3.2 Type plate
The type plate is located at the top of the charging station. The illustration
below shows all the information that can be found on the rating plate. The
actual size of the type plate may differ depending on the device variant.
Fig.3-2: Type plate (example)
1 ... Manufacturer 2 ... Manufacturer address
3 ... Product designation 4 ... Material number
5 ... Technical data 6 ... CE mark
7 ... MID type examination number 8 ... MID accuracy class
9 ... MID marking 10 ... Serial number
11 ... Production date 12 ... Production site
3.3 Overview of variants
The type and features of the charging station can be determined by the
product designation. The product designation is specified on the type plate.
Due to technical or legal restrictions, not all versions/options are available in
all countries.
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P30Description of the charging station
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Example: KC-P30- E S 2 4 00 2 1 - 0 0 0 -xx
Product and type KC-P30- E S 2 4 00 2 1 - 0 0 0 -xx
Country version x
Europe IEC E
Cable / Socket x x x
Socket S
Cable C
Type 1 1
Type 2 2
Shutter S
13 A 1
16 A 2
20 A 3
32 A 4
Cable type x
No cable 00
4 m cable 01
6 m cable 04
Device series x
e-series 0
b-series 1
c-series 2
x-series WLAN B
x-series GSM G
x-series WLAN, GSM C
Switching element x
Contactor 1-phase 1
Contactor 3-phase 2
Energy meter / MID
1)
x
None 0
Energy meter (not calibrated) E
Calibratable energy meter (MID) M
Authorization x
None 0
RFID R
Key switch K
1)
MID: Measuring Instruments Directive
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P30 Description of the charging station
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3.4 Options
This chapter lists the possible options of the charging station.
3.4.1 RFID
The RFID reader is used for the non-contact authorization of a loading
process with MIFARE cards or tags according to ISO 14443 and ISO 15693.
Fig.3-3: RFID
1 ... RFID reader
3.4.2 Key switch
The key switch is used for authorizing a charging process with a key.
Fig.3-4: Key switch
1 ... Key switch
For information about replacing the cylinder lock, see 8.1 Changing the cylin-
der lock.
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P30Displays and operating elements
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4 Displays and operating elements
4.1 LED bar
Fig.4-5: Segments of the LED bar
The LED bar provides visual information about the current operating status
of the charging station. It consists of 4 segments (
S1 to S4), which can light
up or flash, together or individually, in various colors.
The LED bar is only visible with activated power supply.
Display Description
Dark No power supply or defect, for details see "Diagnosis"
Flashing green
(every 3 seconds)
Ready for operation
or with authorization option: Authorization done correctly
Flashing blue
(every 3 seconds)
The charging station is waiting for authorization to enable a
charging process.
Flashing green
(after plugging in)
Locking of the charging cable to the charging socket
Green
The plugged-in charging cable is locked and charging can be
started by the vehicle.
Flashing green
(every second)
Execution of a charging process (applies to "EN 61851 Mode 3"
charging process)
Flashing green
(every 3 seconds)
Charging finished and charging socket unlocked. The charging
cable can be unplugged.
Flashing orange
(every 5 seconds)
Temperature exceeded, the charging process is temporarily interrupted and resumed after cooling down.
Blue and orange The charging station is in startup.
Orange
(5 seconds)
Self-test during startup
Orange
(S2)
The charging station is in commissioning mode.
Flashing red Error, for details see "Diagnosis"
Blue/red
Red/white
Error display via color code, for details on possible causes of error and troubleshooting see "FAQs" on the KEBA website
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P30 Displays and operating elements
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4.2 Display (optional)
Devices with energy meters (P30 c-series and x-series) have a (dot matrix
LED) display.
Fig.4-6: Display
The display may show different information depending on the operating status (e.g., software version, IP address, authorization request). The main
task, however, is to display the status of the internal energy meter. During
periods of inactivity, the display brightness is reduced and switched off after
a few minutes.
The display lights up through the housing and is only visible when the power
supply is active.
4.2.1 Display with energy meter
The following information is shown on the display:
Display Description
Sum of total transmitted energy,
Display during startup of the charging station
Transmitted energy of the current charging process,
Display at start and after completion of a charging process
Text display, e.g. call for action or information about the charging
process
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P30Displays and operating elements
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4.2.2 Display with calibratable energy meter (MID)
If the charging station is marked as MID version on the type plate, the following information is shown on the display:
Display Description
Transmitted energy of the current charging process,
Display at start and after completion of a charging process
Text display, e.g. call for action or information about the charging
process
Calibration-relevant displays (MID) are provided with a special mark:
Display Description
Sum of total transmitted energy,
Display during start-up of the charging station as well as at the start
and after completion of a charging process
Displays of the firmware version,
Display when starting up the charging station and when starting a
charging process
1. "MID"
2. Firmware version
3. Build version
4. Checksum
On the left is an example of the firmware version 12.34.56.
If the display is marked with a preceding "M!", an internal message
was stored in the memory of the charging station during the charging
process. When restarting the charging station, the marking is reset.
MID-relevant error. The charging station must be returned for repair.
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P30 Authorization
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5 Authorization
This section covers the RFID authorization feature of
P30 b-series and c-series. For the description of the authorization function of
P30 x-series, see the "Configuration Manual".
P30 b-series and c-series can optionally be equipped (see 3.3 Overview of
variants) with the following authorization functions:
● Authorization via RFID card
● Authorization via key switch
Also, with the enable input X1, it is possible to authorize the charging via external components (e.g., house control, ...). For more information, see the
"Installation Manual".
5.1 Displays and signals
During authorization, the charging station can display different light patterns
on the LED bar and emit acoustic signals.
LED bar
Display Description
Flashing green
(every 3 seconds)
Authorization done correctly. / No authorization required.
Flashing blue
(every 3 seconds)
The charging station is waiting for authorization to enable a
charging process. Authorization necessary, either by key switch,
RFID card or via the enable input X1.
Orange
(S4)
The teach-in of an RFID slave card must be confirmed by holding the RFID master card in front again.
Acoustic signals
Signal Description
Single tone
Authorization by key is done correctly. / RFID card has been
read.
Rising tone sequence RFID card has been accepted.
Falling tone sequence RFID card has been rejected (no authorization).
5.2 Authorization via RFID
By default, a charging procedure can be started without authorization. In order to use the authorization via RFID, RFID cards need to be taught-in.
A maximum of 20 RFID cards can be taught into a charging station. An RFID
master card must first be taught-in for this. Using this master card, additional
RFID slave cards can subsequently be taught-in.
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P30Authorization
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5.2.1 Preparing the charging station
To teach in the RFID master card and to delete the taught-in RFID cards, the
charging station must be rebooted via the service button. To access the service button, proceed as follows:
1) Unscrew the two screws on the bottom of the housing cover
1 .
2) Lift the housing cover at bottom max. 1 cm 1 and then push upwards 2.
3) Unscrew the four screws of the connection panel cover 1 and remove
the connection panel cover upwards.
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P30 Authorization
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5.2.2 Teaching in the RFID master card
The RFID master card is the card that is taught in as the first card at the
charging station. It is required for teaching in additional RFID slave cards. In
addition, it can also be used to authorize a charging procedure.
No charging session may be active for the teaching in and no vehicle may
be connected to the charging station.
Information
If RFID cards have previously been taught in, they will be deleted in the
course of the teaching-in procedure!
To teach in the RFID master card, proceed as follows:
1) Remove the housing cover and connection panel cover to access the
service button (see 5.2.1 Preparing the charging station).
2) Hold the service button
1 pressed in the connection panel until the sec-
ond signal tone sounds (approx. 10 seconds).
The charging station now performs a restart automatically.
3) Immediately after rebooting the charging station, an RFID master card
must be taught in within 60 seconds by holding it in front of the RFID
reader.
A successful teaching-in process is confirmed by a signal tone.
Information
After teaching in the RFID master card, the LED bar flashes green for a further 60 seconds and a charging session authorized by the RFID master
card can be started. After this, the LED bar flashes blue to indicate that authorization to start a charge is required.
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P30Authorization
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5.2.3 Teaching in the slave card
The RFID slave card can be used to authorize a charging procedure. The
RFID master card is required to teach in an RFID slave card.
No charging session may be active for the teaching in and no vehicle may
be connected to the charging station. The LED bar must flash blue.
To teach in the RFID slave card, proceed as follows:
1) Hold the RFID master card in front of the RFID reader until a signal tone
sounds.
2) Within 3 seconds hold the new RFID slave card to be taught in front of
the RFID reader. A successful programming process is confirmed by a
rising tone sequence.
3) Confirm the teach-in process within 3 seconds by holding the RFID master card in front of the RFID reader again. The procedure is concluded
by a further rising tone sequence.
The LED bar then flashes blue to indicate that authorization to start a charge
is required.
5.2.4 Deleting RFID cards
In some cases, it is necessary to delete the taught-in RFID cards. For example, after loss of an RFID card or in oder to charge without authorization. It is
only possible to delete all taught-in RFID cards; deleting a single RFID card
is not possible.
To do this, proceed as follows:
1) Remove the housing cover and connection panel cover to access the
service button (see 5.2.1 Preparing the charging station).
2) Hold the service button
1 pressed in the connection panel until the sec-
ond signal tone sounds (approx. 10 seconds).
The charging station will now automatically perform a restart, deleting all
previously taught-in cards in the process.
If the deletion was successful, the LED bar flashes green and charging without authorization is possible.
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P30 Authorization
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5.2.5 RFID authorization at charging network
If the charging station: is part of a charging network (P30 c-series as slave
charging station: in a master/slave network), then all RFID cards must be
taught in on the master charging station (P30 x-series). The administration of
the permitted RFID cards for the entire charging network is carried out at the
master charging station. Information on this can be found in the specific
"Configuration Manual".
5.3 Authorization via key switch
If the charging station is equipped with a key switch, a charging procedure
can only be started by means of a key. The key is only necessary for starting
the charging procedure; after this the key can be removed, since the charging procedure is continued even without the key attached.
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P30Charging process
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6 Charging process
6.1 Starting the charging process
The starting of a charging process depends on whether the charging station
has authorization. This is visible on the LED bar:
● Flashing green: No authorization required
● Flashing blue: Authorization required
Information
If the charging station is authorized without a vehicle plugged in, a vehicle
can be plugged in for 60 seconds and this will start a charging session.
Starting the charging procedure
To start, proceed as follows:
1) Plug the charging cable into the vehicle.
2) For charging station with charging socket: Plug the charging cable into
the charging socket of the charging station.
3) At charging station with authorization: Authorization at the charging station by holding an RFID card or plugging in and turning the key to the
right. The key can then be removed.
The charging process can now be started by the vehicle.
If an interruption occurs during the plugging-in or charging procedure, the
charging station will attempt to automatically restart the charging procedure
(max. 5 times). If the charging process is still not able to be started after
max. 5 attempts, the charging station goes into an error state. This can be
remedied by properly terminating the charging process and possibly restarting the charging station. If the error occurs repeatedly, please contact your
service partner.
6.2 Ending the charging process
To properly end the charging procedure, proceed as follows:
1) End the charging process on the vehicle
2) For charging station with charging socket: Disconnect the charging cable
at the charging station
3) For charging stations with permanently installed charging cable: Stowing
of the charging cable on the holder of the charging station
The charging process is completed.
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P30 Error diagnosis
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7 Error diagnosis
Error Possible causes Remedy
LED bar does not light up
No supply voltage
Check the RCD and line circuit breaker and switch on if
necessary
The charging station is defective
Contact your service partner
Charging process is not
started
The charging cable is not
plugged in correctly
Unplug the charging cable
and plug it in again
The charging process was
not carried out correctly
Follow the instructions in
"Charging process"
The charging socket may be
dirty or damaged in the locking area
Clean the charging socket or
have it replaced
The vehicle does not require
energy or it has an error
Check the vehicle
The vehicle is programmed to
charge at a later starting time
-
No enable due to external
control device (energy supplier, photovoltaic system, ...)
-
The vehicle not fully
charged / longer charging
time
Electricity reduction or interruption of charging by vehicle
or charging station due to
high temperature
When the charging station
has cooled down, the charging process is continued and
the charging current may be
increased again.
Protect the vehicle and the
charging station from direct
sunlight during the charging
procedure (carport,
garage, ...).
-
Visual inspection of the
charging socket to see if it is
dirty, worn or damaged
-
Contact your service partner,
if necessary
Charging cable cannot be unplugged
Charging process was not
completed by the vehicle
Complete the charging
process according to the instructions of the vehicle manufacturer
The charging socket may not
unlock due to tension on the
charging cable
Press the plug in and connect again to the vehicle.
Then finish the charging
process again.
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P30Error diagnosis
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Error Possible causes Remedy
LED bar flashes red
Error
Errors must always be acknowledged by unplugging
the charging cable. For more
information, see "FAQs" on
the KEBA website.
-
Switch off the supply voltage
of the charging station (installed or superordinate RCD
and line circuit breaker). Unplug the charging cable from
the vehicle and the charging
station. Switch on the voltage
supply again.
The charging station is defective
Contact your service partner
If you have any questions or problems, please contact your service partner.
Check the following points beforehand:
● Review the previously mentioned troubleshooting steps.
● Check the troubleshooting measures in the operating manual of the vehicle manufacturer.
● Make a note of the product designation and serial number of the device
(see "Type plate").
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P30 Maintenance
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8 Maintenance
The charging station is essentially maintenance free but it must be checked
regularly by the owner for faulty sockets and charging connector (including
the charging cable) and damage to the housing (visual inspection).
Use a soft, damp cloth for cleaning. Stubborn dirt can be removed using a
mild, solvent-free, non-scouring cleaning agent.
8.1 Changing the cylinder lock
Device versions with key switch have a cylinder lock installed as standard.
Fig.8-7: Cylinder lock and key
To replace the cylinder lock, the following tools are required:
● Matching key for the cylinder lock
● Thin object for twisting the lock nose
A new cylinder lock must meet the following requirements:
● Profile half cylinder according to EN 1303 or DIN 18252
● Adjustable lock nose
● Dimensions according to the illustration. Dimension A = 30 mm
Fig.8-8: Dimensions of the cylinder lock in mm
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P30Maintenance
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Removing the cylinder lock
1) Turn the key to the left until the resistance is noticeably overcome.
2) Turn the key further until it is in a vertical position. The cylinder lock can
then be unlocked from the holder using slightly increased force and removed.
Fitting a cylinder lock
1) Use a thin object to push in the coding pin to turn the lock nose.
2) Turn the lock nose 1 so that it points vertically upwards in the removal
position of the key.
3) Turn the key 180° so that the lock nose faces downward.
4) Use light pressure to press the cylinder lock into the housing completely
until it audibly engages. The cylinder lock should be flush with the surface of the housing.
5) Turn the key to the right until the resistances have been noticeably overcome and the key can be removed.
Do not turn the key past the [MAX] position.
The key switch is now ready for use.
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