KEB COMBIVERT Instruction Manual

COMBIVERT

00.F4.S0B-K111

D

GB

F

I

E

STOP

0,37...0,75 kW

BETRIEBSANLEITUNG KEB COMBIVERT F4-S
INSTRUCTION MANUAL

MANUEL D'INSTRUCTIONS
MANUALE D'ISTRUZIONE
MANUAL DE INSTRUCCIONES

Erst Betriebsanleitung Teil 1 lesen !
Read Instruction manual part 1 first !
Lisez d'abord le manuel d'instructions partie 1 !
Prima leggere le manuale di istruzione 1 parte !
Leer manual de instrucciones parte 1 antes !

ANTRIEBSTECHNIK

10/98

D

Seite 3............... 24

GB

Page 25 ............. 46

F

Page 47 ............. 68

Diese Betriebsanleitung muß jedem Anwender zugänglich gemacht
werden.Vor jeglichen Arbeiten muß sich der Anwender mit dem Gerät
vertraut machen. Darunter fällt insbesondere die Kenntnis und Beach­tung der Sicherheits- und Warnhinweise. Die in dieser Betriebsanlei­tung verwendeten Pictogramme entsprechen folgender Bedeutung:

Gefahr Achtung, Information
Warnung Unbedingt Hilfe
Vorsicht beachten Tip

This instruction manual must be made available to any user. Before
working with this unit the user must be familiarized with it. This is
especially true for the attention, safety and warning guides. The
meaning of the pictograms used in this manual are:

Danger Attention, Information
Warning observe at Help
Caution all costs Tip

Ce manuel d'instructions doit être rendu accessible à tout utilisateur.
Avant tous travaux, l'utilisateur doit se familiariser d'abord avec le
variateur, notamment tenir compte des mesures de sécurité et des
avertissements. Les pictogrammes utilisés dans ce manuel ont les
significations suivantes:

I

Página 69 ......... 90

I

E

Pagina 91 ......... 112

Danger Attention, Information
Avertissement à respecter Aide
Précaution obligatoirement Astuces

Questo manuale di instruzioni deve essere messo a disposizione di
tutti gli utenti. Prima di impregare questa apparecchiatura. L' utente
deve prima familiarizzare con essa. In particolar modo prestare
attenzione alle sottoindicate direttive di avvertimento e sicurezza
personale nell ' utilizzo dell ' apparecchiatura.

Pericolo Attenzione, Informazione
Avvertimento osservare Aiuto
Cautela assolutamente Suggerimento

Este manual de instrucciones debe ser accesible a todos los usuarios.
Antes de conectar el convertidor, el usuario debe de familiarizarse
con el convertidor, especialmente debe de tener en cuenta las
medias de seguridad y advertencias. Los pictogramas utilizados en
este manual tienen los significados siguientes:

Peligro
Advertencia
Precaución

Atención
de obligado
cumplimiento

Información
Ayuda
Nota

© KEB 00.F4.S0B-K111 10/98

Table of Contents

ANTRIEBSTECHNIK

1. General .......................................................... 26

1.1 Product Description ............................................... 26

1.2 Identifikation of the unit ......................................... 27

2. Power Circuit................................................. 27

2.1 Performance Data................................................... 27

2.2 Dimensions ............................................................. 26

2.3 Installation Instructions ......................................... 26

2.4 Terminals ................................................................. 29

2.5 Connection of the Power Circuit ........................... 29

3. Control circuit ................................................... 30

3.1 Assignment of Terminal Strip X1 ........................... 30

3.2 Connection of the control ...................................... 30

3.2.1

3.2.2

3.2.3

Digital inputs ............................................................

Analog input .............................................................

Outputs .....................................................................

30
30
31

GB

4. Operation of the unit .................................... 31

4.1 Digital operator ....................................................... 31

4.1.1 Interface operator...................................................... 31

4.1.2

4.2 Parameter Summary............................................... 33

4.3 Password Input....................................................... 33

4.4 Operating Display ................................................... 34

4.5 Basic Adjustment of the Drive............................... 35

4.6 Special Adjustments .............................................. 37

4.7 The Drive Mode....................................................... 42

4.7.1

4.7.2

4.7.3

4.7.4

Keyboard ..................................................................

Start / Stop Drive ......................................................

Change Direction of Rotation ...................................

Preset Set Value .......................................................

Leave Drive Mode ....................................................

32

42
42
42
42

5. Error Diagnosis ............................................. 43

6. Index............................................................... 44

7. Password ..................................................... 113

25

General

1. General

1.1 Product Description

GB

In selecting the KEB COMBIVERT you have chosen a frequency inverter
with the highest demands on quality and dynamic.

It exclusively serves for a stepless speed regulation of
the three-phase motor.

The operation of other electrical utilization equipment is
forbidden and can lead to the destruction of the unit.

This instruction manual describes the COMBIVERT F4-S

- 0.37kW / 230V-class

- 0.75kW / 230V-class

Through small dimensions and an optimal price the unit is convincing with
following features:

- operator-friendly interface

- low switching losses due to IGBT power circuit

- short-time overload up to 200%

- extensive protection devices for current, voltage and temperature

- conditional short-circuit and earth-fault-proof

- immunity to interference according to IEC1000

- potential-separated digital inputs

- programmable relay output

- DC-brake

- 3 fixed frequencies

- slip compensation

- auto-boost

- output voltage stabilization

- speed search

- adjustable current limits for acceleration and constant operation

- fast commissioning by way of keyboard (Drive-Mode)

- optional networking via gateway with Interbus-S, CAN and Profibus

26

1.2 Identification of the unit

General

ANTRIEBSTECHNIK

Input Specifications:

Input mains perm. mains voltage range
Input current during nominal load mains frequency

Output Specifications:

Output phases Output voltage range
Output current during nominal load Output frequency range
Max. output rated power of the inverter in relation to 230VAC
Recommended nominal data of the motor to be used
COMBIVIS Identification number:
Part number: 07.F4.S0C-1220
Serial number:

GB

2. Power Circuit

2.1 Performance Data

The following performance
data apply to 2/4-pole
standard motors. For other
pole numbers the frequency
inverter must be
dimensioned onto the rated
motor current. With regard
to special-purpose or
medium frequency motors
please contact KEB.

Unit Size

Size 05 07
Nominal power output

1)

[kVA] 0,9 1,6
Peak current ( <30s) [A] 4,6 8,0
Nominal output current [A] 2,3 4,0
Max. rated motor power [kW] 0,37 0,75
Max. switching frequency [kHz] 8 8
Power loss [W] 35 50

Load capacity 30s max. peak current
Mains voltage [V] 180...264 ± 0 %
Network phase 1
Mains frequency [Hz] 50 / 60 ± 2
Output voltage [V] 3 x 0 ... U

Mains

Output frequency [Hz] 0...409,58
Max. permissible mains fuse [A] 10 20
Supply cross section

2)

[mm2] 1,5 2,5

Permissible temp. limit value -25...70°C storage

-10...45°C in operation

Relative humidity max.95% (without precipitation)
Design-/protective system IP20
Noise suppression

3)

EN 50081-1/ 50082-2

Noise immunity IEC 1000 4-2/-3/-4/-5/-6
Emitted interferences EN55011-B / EN 55022-A

1)

In relation to 230V rated voltage

2)

Recommended minimal cross section at rated power and cable length up to 100m (copper).

3)

Only with optional built-in filter und shielded, grounded motor cable on both sides

27

Power Circuit

2.2 Dimensions

Ø F

GB

C / C1

Size A B B1 B2 B3 C C1 F G H H1 Weight [kG]

C 90 230 264 260 300 115 165 5 45 220 240 1,5

B1/C1/H1 with submounted filter

B2 with screening plate
B3 with submounted filter and screening plate

2.4 Installation
Instructions

Installation height max.
2000 m. At installation

heights over 1000 m a
power reduction of 1% per 100m
must be taken into con­sideration.

B

G

A

H

Direction of the cooling fins

Always install vertically!

B2B1 B3

minimum clearance in mm

150

F4 F4

100

30

28

Transport-/
Storage
temperature

max +70°C

min -25°C

Cooling agent inlet

temperature/

ambient temperature

during operation

max +45°C

min -10°C

Power Circuit

ANTRIEBSTECHNIK

2.3 Terminals

2.5 Connection of the
Power Circuit

1

L1

N

PE

2

Motor
connection

3

L1

N

PE

U V W

4

Earth terminals

Mains
connection

L1 N

5 6 7

L1

N

PE

U

+

V

W

PE

U
V
W

PE

U1
V1
W1

PE

3

GB

M

~

Mains fuse (see „Technical Data“)

1

Mains contactor !!! Generally switch only the phase !!!

2

Input reactor (Part.No. Size 05: 00.90.291-4848 / Size 07: 00.90.291-2948)

3

Interference suppression filter (GEN.No. Size 05: 05.U4.00C-B600 / 07: 07.U4.00C-B600)

4

KEB COMBIVERT F4-S

5

Motor choke (Part.No. Size 05: 00.90.290-4245 / Size 07: 00.90.291-2845)

6

!!! Only use up to 4 KHz switching and 51 Hz output frequency !!!
For other switching or output frequencies ask KEB.

Motor

7

Mounting plate

8

8

29

Installation and Connection

3. Control circuit

3.1 Assignment of
Terminal Strip X1

PIN Function Name Description
X1.1 NO contact RLA Relay output (30V DC / 1A)

X1.2 NC contact RLB Function see parameter CP.22

GB

X1.3 Main contact RLC ( factory setting: fault indication)
X1.4 Fixed frequency 1 I1 X1.4 + X1.5 = fixed frequency 3

X1.5 Fixed frequency 2 I2 no input = analog set value
X1.6 Digital Ground 0V Zero potential for digital in-/outputs
X1.7 +10V CRF Supply voltage for set value potentiometer (max. 4mA)

X1.8 Set value input REF 0...10VDC for analog set value
X1.9 Common COM Ground for analog in- and outputs

X1.10 Analog output AOUT Analog output of real frequency 0...10VDC = 0...100Hz
X1.11 15V +15V voltage supply for digital in-/outputs (max. 100mA)
X1.12 Reverse R Preset rotation; forward has priority

X1.13 Forward F

123456789101112

13 14

X1.14 Control release ST/RST Power modules are enabled; Reset at opening

3.2 Connection of the
control

In order to prevent a malfunction caused by interference voltage supply on
the control inputs, the following directions should be observed:

- Use shielded/drilled cables

- Lay shield on one side of the inverter onto earth potential

- Lay control and power cable separately (about 10...20 cm apart)

EMCEMC

EMC

3.2.1 Digital input

EMCEMC

InternalInternal

Internal voltage supply

InternalInternal

4 5 11 12 13 14

- Lay crossings in a right angle (in case it cannot be prevented)

ExternalExternal

External voltage supply

ExternalExternal

4 6 12 13 14

PE

5

+

13...30VDC

3.2.2 Analog input

Internal analog set-point

setting 0...10V

789 PE

External analog
set-point setting

89

PE

PE

30

R = 3...10 kΩ

+-

SPS

0...10 DCV
Ri = 56 kΩ

START

STOP

FUNC.
SPEED

ENTER

F/R

3.2.3Outputs

Installation and Connection

ANTRIEBSTECHNIK

4. Operation of the
unit

4.1 Digital operator

Part-No. 00.F4.010-2009

123 910

Relay output:

30V DC / 1A

PE

Analog output:

+

0...10VDC / max. 5mA
at Ri 56 kΩ const.

0...1mADC at
Ri ≤ 5 kΩ const.

As an accessory to the local operation an operator is necessary. To
prevent malfunctions, the inverter must be brought into

nOP

status
before connecting/disconnecting the operator (open control release
terminal X1.14). When starting the inverter without an operator, it is
started with the last stored values or factory setting. The operator is
obtainable in different versions:

5-digit LED Display

Interface control
Transmit "LED flickers"

Operating-/Error display
Normal "LED on"
Error "LED blinks"

GB

4.1.1 Interface operator

Part-No. 00.F4.010-1009

12345

6789

Double function keyboard

In the Interface operator there is an additional isolated RS232/RS485­Interface integrated.

PE-Connection

RS232/RS485

PIN RS485 Signal Meaning

1 –– reserved
2 – TxD Transmitter signal/RS232
3 – RxD Receiver signal/RS232
4 A' RxD-A Receiver signal A/RS485
5 B' RxD-B Receiver signal B/RS485
6 – VP Voltage supply-Plus +5V (I

= 10 mA))

max

7 C/C' DGND Data reference potential
8 A TxD-A Transmitter signal A/RS485
9 B TxD-B Transmitter signal B/RS485

Informations about other versions of operators contact KEB!

31