Keating Of Chicago SERIES 2009 User Manual
INSTANT RECOVERY
®
GAS FRYER
SERIES 2009
MANUAL
IMPORTANT:
THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS
FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS
INSTRUCTED IN THIS MANUAL.
KEEP A COPY OF YOUR BILL OF SALE.
The date on the bill establishes the warranty period should service be required.
If service is performed, it is in your interest to obtain and keep all receipts.
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL.
Record the Serial number and Model number of this Instant Recovery
the spaces provided. Keep these numbers for future reference.
SERIAL NUMBER
MODEL NUMBER
Keating commercial fryers are not intended for household use.
As continuous product improvement occurs, specifi cations may be
changed without notice.
®
Gas Fryer in
1-800-KEATING | keatingofchicago.com
Part # 038142
gasfryer2009_2013
11/15
PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED
IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING
ShockBurnsGas
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this
Improper installation
can cause damage,
injury or death.
equipment.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other fl ammable vapors or liquids in the
vicinity of this or any other appliance.
Do not store
flammable liquids
near this or
any other appliance.
IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES
IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS
AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE
TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT
DETECT AN ODOR. IF THERE IS ANY DOUBT, YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE.
THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE
OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL, INC.
(BOCA) AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG
ADMINISTRATION (FDA).
9902091 9902091
i
TABLE OF CONTENTS
Important Safety Instructions ............................................ i
INTRODUCTION .............................................................. 1
INSTALLATION
Damage During Shipment ................................................ 1
Drop-In Fryer Counter Cut-Out/Installation ......................... 2
FIRST STEPS
Positioning ......................................................................3
Ventilation ......................................................................3
National Code Requirement ............................................. 3
Leveling .......................................................................... 3
Restraining Devices .................................................... 3 - 4
Gas Connectors & Pipe Size ............................................. 4
Electrical Connection ....................................................... 4
Flexible Gas Connection & Quick Disconnect Devices ..........5
PLACING YOUR KEATING FRYER IN OPERATION
Filling ............................................................................. 5
Lighting ..................................................................... 5 - 9
Shutdown .................................................................. 6 - 9
GAS FRYER - SERIES 2009
Cooking .......................................................................... 9
Timer Programming ....................................................... 10
Oil Breakdown ............................................................... 10
Draining ........................................................................ 10
Cleaning and Boil-Out ............................................. 11 - 13
OPERATOR SELF HELP CHECK LIST ............................... 13
PREVENTATIVE MAINTENANCE
Preventive Maintenance Chart ........................................13
Hi-Limit Check Bi-Monthly ............................................... 13
Thermostat Calibration .................................................. 13
Thermostat Bulb Positioning ........................................... 14
WARRANTY REPAIRS .................................................... 15
Troubleshooting ...................................................... 16 - 18
Ordering Parts ............................................................... 18
Parts List ............................................................... 19 - 32
Wiring Diagrams ..................................................... 33 - 49
Warranty Information ..................................................... 50
INTRODUCTION
Instructions in this manual should be read thoroughly before attempting to operate this Keating Gas Fryer.
All installation and service on Keating equipment must be performed by qualifi ed, certifi ed, licensed and/or
authorized installation or service personnel.
Operating information for Keating equipment has been prepared for use by qualifi ed and/or
authorized personnel.
Keating equipment is made in the USA and has American sizes of hardware. All metric conversions
are approximate.
INSTALLATION INSTRUCTIONS
Proper installation will assure top performance.
Alterations of any kind to your equipment will void the
warranty. Before uncrating, check equipment carefully
for damage.
IF EQUIPMENT ARRIVES DAMAGED
Keating does not assume responsibility for loss or
damage incurred in transit.
IMPORTANT
This merchandise has been thoroughly inspected
and carefully packed before leaving our plant.
Responsibility for its safe delivery was assumed by
the carrier at the time of shipment. Claims for loss or
damage to the contents should, therefore, be made
upon the carrier, as follows:
CONCEALED LOSS OR DAMAGE
the carton may not show external damage. When the
damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within
fi fteen days of the delivery date. Then fi le a claim with
the carrier since such damage is the carrier’s responsibility. By following these instructions carefully, we
guarantee our full support of your claims to protect
you against loss from concealed damage.
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be
noted on the freight bill or express receipt, and
signed by the carrier’s agent. Failure to adequately describe such external evidence of loss or damage may
result in the carrier refusing to honor a damage claim.
The form required to fi le such a claim will be supplied
by the carrier.
DO NOT RETURN DAMAGED MERCHANDISE TO
KEATING. FILE YOUR CLAIM AS STATED ABOVE.
Concealed loss or damage means loss or damage
which does not become apparent until the merchandise has been unpacked. The contents may be
damaged in transit due to rough handling even though
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1
SAFETY PRECAUTIONS
THIS SYMBOL WARNS YOU THAT SERIOUS BURNS
OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
• This service manual should be retained in a safe
place for future reference. The installation of your
new fryer must conform to local codes or in the
absence of local codes, with the current National
Fuel Gas Code ANSI Z223.1/NFPA 54 (latest
edition), Natural Gas Installation Code
CAN/CGA-B149.1 or Propane Installation Code
CAN/CGA-B149.2.
• Your ventilation hood, when installed, must
conform to the current ANSI/NFPA 96 standard
(latest edition).
• No frame or restriction shall be constructed
around the fryer that will restrict air movement
into the fryer’s combustion area or prevent proper
ventilation.
• Keating fryers are designed to operate on the
gas fuel specified on the serial plate and must
not be operated with another gas fuel. They
cannot be converted to another gas fuel by
turning or engaging a switch.
DROP-IN FRYER
COUNTER CUTOUT/INSTALLATION
5/8"
TYP.
45°
“A”
5/8"
DETERMINED BY
CUTTING TOOL
USED
5/8"
“B”
BEND UP 90° ON ALL SIDES
TO FINAL OPENING SIZE (“A” X “B”),
THEN CLOSE CORNERS BY WELDING
AN INSERT PIECE (OR OTHER SUITABLE
METHODS) FOR A LEAK FREE FIT.
1/8"
CUT LINE
5/8"
FRYER “A” “B”
10x11 DI 13" 21 1/2"
10x11 DI E2000 13" 22"
14 DI 16" 23 1/2"
18 DI 20" 29"
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY APPLIANCE.
You will post, in a prominent location, instructions to
be followed in the event the user smells gas. This
information shall be obtained from your local gas
supplier.
IMPORTANT: IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNIT AT MAIN SHUT-OFF
VALVE AND CONTACT THE LOCAL GAS COMPANY
OR GAS SUPPLIER FOR EMERGENCY SERVICE.
• You must maintain this appliance free and clear
from combustibles.
• You must maintain the following minimum
clearances from combustible and
non-combustible construction:
MINIMUM CLEARANCE
CONSTRUCTION CLEARANCES
COMBUSTIBLE NON-COMBUSTIBLE
BACK 6" 0"
RIGHT SIDE 6" 0"
LEFT SIDE 6" 0"
SUITABLE FOR NON–COMBUSTIBLE FLOORS
INSTALLATION NOTES
1. All Drop-In Fryers must be 16" from any open
fl ame.
2. Fryer must be located no more than 5" from
counter top front.
3. Cabinet must be reinforced to support full weight
of fryer in use (Fryer, oil, food, etc.).
4. Fryers must be properly ventilated and located
under an exhaust hood.
DROPPING THE FRYER
INTO THE COUNTER TOP
It is only necessary to place the fryer in such a position that the front edge overlaps the front raised edge
of the opening.
Push the fryer forward as far as it will go holding the
fryer on approximately a 15° angle, and then drop the
rear of the fryer into its proper position lowering it
down gently so you do not deform the table or equip-
ment stand.
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GAS FRYER - SERIES 2009
FIRST STEPS
POSITIONING
Keep appliance area free and clear of any combustibles. Position the Keating Gas Fryer 6 inches (152mm)
from any combustible material. A minimum of 24
inches (610mm) should be provided at the front of the
Keating Gas Fryer for servicing and proper operation.
Air for combustion enters the fryer from the bottom of
the cabinet and the bottom of the control panel.
DO NOT BLOCK BOTTOM OF KEATING INSTANT
RECOVERY® GAS FRYER CABINET. DO NOT OBSTRUCT FLUE.
Your Keating Instant Recovery® Gas Fryer is designed
to be serviced from the front.
MINIMUM CLEARANCE
CONSTRUCTION CLEARANCES
COMBUSTIBLE NON-COMBUSTIBLE
BACK 6" 0"
RIGHT SIDE 6" 0"
LEFT SIDE 6" 0"
equipment is designed and manufactured to operate only on the type of gas specifi ed by the user and
indicated on the serial plate located inside the door.
The gas may be natural, propane or manufactured. The
type of gas cannot be converted to another gas fuel by
turning or engaging a switch.
LEVELING
The fryer will operate at its highest effi ciency when
properly leveled. Place a level on fryer vessel from
side to side. For fryers on legs, the bottom foot of the
leg is adjustable. Turn counter clockwise to decrease
height or clockwise to increase height until level.
For fryers on casters, the casters are adjustable by
loosening the jam nut and turning the caster in or out.
When the desired level is reached, tighten the jam nut.
Adjustments of more than 3/4" are not recommended
on any caster. The same procedure should be followed
to level the fryer from front to back.
Level
SUITABLE FOR NON–COMBUSTIBLE FLOORS
VENTILATION
The Keating Gas Fryer must be installed in an area
providing adequate air supply and ventilation. Do not
obstruct the fl ow of combustion and ventilation air.
Proper ventilation is one of the important considerations for effi cient operation of the Keating Gas Fryer.
It should be installed so that the products of combustion are removed effi ciently without producing drafts
that will interfere with proper burner operation. The
intake for the exhaust fan should not be placed close
to the fl ue of the Keating Gas Fryer to insure proper air
fl ow necessary for combustion. The area around the
front and bottom of the Keating Gas Fryer must be
kept clear and unobstructed. In the USA, the ventilation systems must conform to the ANSI/NFPA96 latest
edition. “A minimum of 18" (457mm) should be maintained between the fl ue outlet and the lower edge of
the grease fi lters.” Must be installed at least 16" away
from any open fl ame. It is the responsibility of the
owner and the local installer to comply with national
and local codes.
NATIONAL CODE REQUIREMENT
The installation must conform with local codes, or in
the absence of local codes, with the National Fuel
Gas code, ANSI Z223.1 or the Natural gas Installation
Code, CAN/CGA-B149.1 or the Propane Installation
Code, CAN/CGA-B149.2. Flexible connectors must
comply to ANSI Z221.69/CAN/CGA1.16. Keating
Leg Caster
RESTRAINING DEVICES
NOTICE
Restraining devices
required.
2. The restraint means must be attached to the rear of
the Keating Gas Fryer within 2" of the center line width
and approximately 1-5/8" from the bottom of the cabinet back to allow the restraining bolt to be anchored
to the cabinet back between the cabinet bottom and
inner liner.
1. Adequate means must be provided to limit the movement of the
appliance without depending on the
connector and the quick-disconnect
device or its associated piping to
limit the appliance movement.
Fryer must also be restrained to
prevent tipping when installed so
that hot liquid splashing is
avoided.
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NOTE: The installer is responsible for attaching the tip-
ping restraint. See page 2 for drop-in installation.
If disconnection of the restraint is necessary, it
must be reconnected when the Keating Gas Fryer
is returned to its originally installed position.
NOTICE: WHEN THIS APPLIANCE IS INSTALLED WITH
CASTERS, IT MUST BE INSTALLED WITH CASTERS
SUPPLIED, A CONNECTOR COMPLYING WITH EITHER
ANSI Z21.69 OR CAN/CGA-6.16 AND A QUICK-DISCONNECT DEVICE COMPLYING WITH EITHER ANSI
Z21.41 OR CSA-6.9. IT MUST ALSO BE INSTALLED
WITH RESTRAINING MEANS TO GUARD AGAINST
TRANSMISSION OF STRAIN TO THE CONNECTOR, AS
SPECIFIED IN THE APPLIANCE MANUFACTURER’S
INSTRUCTIONS.
ELECTRICAL CONNECTION
The Keating fryer, when installed, must be electrically
grounded in accordance with local codes, or in the
absence of local codes, the National Electrical Code,
ANSI/NFPA No. 70. or the Canadian Electrical Code,
CSAC-22.2 as applicable. A wiring diagram is located
on the last page. In the USA and Canada, the electrical
supply must be 120 VAC, 60 Hz.
The Keating Instant Recovery® Gas Fryer is equipped
with a 9' neoprene covered, 3 wire electrical cord with
a three-pronged grounded plug for protection against
electrical shock.
NOTE: The electrical wiring diagram for the fryer is
located on the inside of the fryer door or in the back of
this manual.
GAS CONNECTIONS AND PIPE SIZE
A single Keating Gas Fryer requires a standard gas
pipe size of 3/4 inch (19mm) I.D. connection. Multiple
fryers with a common manifold will require a minimum
of 1 1/4 inch I.D. gas supply line. The size of the gas
supply pipe is very important. If the pipe is too small
you will have low gas pressure at the Keating Gas Fryer
manifold. Low gas pressure will cause slow recovery
and/or delayed ignition, amongst other problems. If you
have a question about gas pipe size, call your local gas
company.
Before connecting new pipe to the Keating Gas Fryer
the pipe must be blown out to remove all foreign particles. These particles in the controls or burners may
cause improper or dangerous operating conditions.
Pipe joint compounds that are used on threaded joints
of appliance piping shall be resistant to the action of
liquefi ed petroleum gases (Loctite PST 56765). When
using pipe joint compound do not apply to the fi rst two
threads. Use only a very small amount and only on
male threads. This will prevent clogging of burner orifi ces and the gas valve. Never use compound on female
threads as it might be pushed into the gas valve.
Have your installer check for gas leaks using a soap
and water solution before operating.
WARNING
THIS APPLIANCE IS EQUIPPED
WITH A THREE-PRONG 120 VOLT
NEMA 5-15 (GROUNDING) PLUG
FOR YOUR PROTECTION AGAINST
SHOCK HAZARD AND SHOULD BE
PLUGGED DIRECTLY INTO A PROPERLY GROUNDED AND POLARIZED
Plug into a
properly grounded
three-prong receptacle.
THREE-PRONG RECEPTACLE. DO
NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
Before plugging in the fryer, confi rm the outlet is
properly polarized and grounded. If the hot and neutral
terminals are reversed or the outlet is not properly
grounded, the burners may not ignite (burner on light
will go out after 2-1/2 seconds and the ignition processes will continue 3 times).
DO NOT USE AN OPEN FLAME TO CHECK FOR
GAS LEAKS
1. The Keating Gas Fryer and its individual shut off
valves must be disconnected from the gas supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psi (3.45kPa)
(13.84 in WC). High pressure can damage the gas
valve causing a hazardous condition. Excessive pressure introduced to the fryer may void the warranty.
2. The appliance must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure testing of
WARNING
Do not use
open flame to
check for leaks.
the gas supply piping system at test
pressures equal to or less than 1/2
psi (3.45 kPa).
NOTE: Keating fryers use a constant
pilot that will emit a very small
amount of gas at all times.
NOTE: Line pressure must be kept
below 10" (Nat), 13" (LP) during
leak test to avoid damage to the gas
valve.
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4
If more than one gas unit is on the same supply line,
you may require a larger line. Consult your local gas
company to assure adequate volume and pressure.
Refer to serial plate for proper gas requirement for your
particular model.
FLEXIBLE GAS CONNECTORS
AND QUICK DISCONNECT DEVICES
For an appliance equipped with casters:
The installation shall be made with a connector that
complies with the Standard for Connectors for Movable
Gas Appliances, ANSI Z21.69 or the Standard for
Connectors for Moveable Gas Appliances, CAN/CGA-
6.16, and a quick disconnect device that complies with
the Standard for Quick-Disconnect Devices for Use
With Gas Fuel, ANSI Z21.41 or the Standard for Quick
Disconnect Devices for Use with Gas Fuel, CAN1-6.9.
NEVER LEAVE YOUR FRYER OPERATING
UNATTENDED.
(When all previous instructions have been completed).
Check the serial plate on the panel (inside cabinet) to
determine if the burner is set up for the proper type gas
before connecting the quick-disconnect or piping from
the building gas supply pipe.
a. Maximum INCOMING gas pressure
GAS FRYER - SERIES 2009
PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR
AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE
THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT
DETECT AN ODOR. IF THERE IS ANY DOUBT, YOU
SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER
FOR ASSISTANCE.
OPERATING
FILLING
NOTE: Before fi lling the fryer make certain the fryer ves-
sel is sanitized, dry and the drain valve is completely
closed.
NOTE: Solid shortening can not be used in a Keating Model AA Gas Fryer. If solid shortening is used, it
should be melted prior to fi lling the fryer vessel. Damage done by melting solid shortening in the fryer vessel
will void the warranty.
BE SURE THE HEAT TRANSFER TUBES ARE COMPLETELY COVERED WITH OIL BEFORE SWITCHING
THE FRYER ON. IF OIL LEVEL DROPS BELOW TOP OF
HEAT TRANSFER TUBES, SEVERE DAMAGE TO FRYER
AND INJURY TO OPERATOR MAY RESULT.
WATER IN ANY FORM AND HOT OIL DON'T MIX!
NATURAL GAS – 7 inches W.C. with burners on
LP GAS – 11 inches W.C. with burners on
b. Fryer MANIFOLD gas pressure
NATURAL GAS – 4 inches W.C. with burners on
LP – 10 inches W.C. with burners on
ALWAYS disconnect fuel source and power supply
before servicing.
NEVER move a fryer when full of oil.
NEVER introduce objects or liquids into fryer, while operational, which are not designed or made for cooking.
THIS FRYER MAY NOT BE ALTERED, MODIFIED OR
CHANGED IN ANY WAY.
NOTE: It is estimated that half of all service calls made
on Keating Instant Recovery® Fryers result from an
inadequate gas supply. During installation, have a gas
company representative make certain that the fryer is
receiving adequate gas pressure and volume (see “Installation” or your serial plate on the fryer door).
OIL EXPANDS WHEN HEATED. THE MAX LEVEL LINE
HAS BEEN PROVIDED TO ENSURE OPTIMUM COOKING WHILE ENSURING THE SAFETY OF THE OPERATOR. DO NOT OVERFILL THE FRYER VESSEL.
Figure 1
MAX Level Line
Fill the fryer vessel with oil or MELTED solid shortening
up to the “Max” line.
LIGHTING
BEFORE ATTEMPTING TO LIGHT THE FRYER, MAKE
SURE THE GAS CONNECTIONS ARE SECURE AND
HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN
PROPERLY FILLED WITH OIL.
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(See lighting instructions plate attached to the inner
door of Keating Gas Fryer.) Model AA does not require
an electrical connection.
Make sure that the Keating Gas Fryer is plugged in.
If not your fryer will not operate. Make sure that the
main gas valve on the gas supply line to the Keating
Gas Fryer is in the “ON” position.
AIR IN THE GAS SUPPLY LINE MAY REQUIRE A LONGER
THAN NORMAL PERIOD OF TIME TO LIGHT YOUR
FRYER DURING INITIAL INSTALLATION OR AFTER
OVERNIGHT SHUTDOWN.
NOTE: Unless you have an AA model your fryer cannot
be operated during a power failure.
AA MODELS OPERATING INSTRUCTIONS
7. Set thermostat to desired temperature, turn
“MAIN POWER” switch to the “ON” position.
The burners will come on.
SHUTDOWN PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
3. Turn gas valve knob to the “OFF” position.
4. Turn gas supply valve to the “OFF” position.
5. Check to make sure all burners and pilot are
extinguished.
SERIES 2000 BB MODELS
OPERATING INSTRUCTIONS
BB CONTROL PANEL – SERIES 2000
AA CONTROL PANEL - SERIES 2000
AA CONTROL PANEL - SERIES 2006
AA CONTROL PANEL - SERIES 2010
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
3. Turn gas valve knob to “PILOT” position.
4. Light constant pilot located on left side of
pilot runner tube.
5. Push and hold the gas valve knob for 30 seconds
and release.
6. With the pilot still on, turn gas valve knob to the
"ON" position.
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set “MELT-IDLE-FRY” switch to “IDLE” position
and thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON" position.
3. Light constant pilot located on left side of pilot
runner tube.
4. Hold the “PUSH TO LIGHT” switch in until the
amber “PILOT ON” light comes on.
5. Set thermostat to desired temperature.
6. Set “MELT-IDLE-FRY” switch to “FRY.” The burners
will come on. Select “MELT” with solid shortening
until liquid shortening is 1" from full, then switch
to the “FRY” position after packing shortening
around burner tubes.
SHUTDOWN PROCEDURE
1. Set “MELT-IDLE-FRY” switch to “IDLE” position
and thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
Its green light will go off.
3. Check to make sure all burners and pilot are
extinguished.
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GAS FRYER - SERIES 2009
SERIES 2006 BB MODELS
OPERATING INSTRUCTIONS
BB CONTROL PANEL – SERIES 2006
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON” position.
The power ON light will illuminate.
3. Hold the “PUSH TO LIGHT” switch over until
the amber “PILOT ON” light comes on. Release
switch.
4. Set thermostat to desired temperature.
5. Set “MELT-FRY” switch to “FRY.” The burners
will come on. Select “MELT” with solid shortening
until liquid shortening is 1" from full, then switch
to the “FRY” position after packing shortening
around burner tubes.
SHUTDOWN PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
3. Check to make sure all burners and pilot are
extinguished.
SERIES 2006 BB SPARK IGNITION MODELS
OPERATING INSTRUCTIONS
5. Set “MELT-FRY” switch to “FRY.” The burners
will come on. Select “MELT” with solid shortening
until liquid shortening is 1" from full, then switch
to the “FRY” position after packing shortening
around burner tubes.
SHUTDOWN PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
3. Check to make sure all burners and pilot are
extinguished.
SERIES 2000 TS MODELS
OPERATING INSTRUCTIONS
TS CONTROL PANEL – SERIES 2000
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set “MELT-IDLE-FRY” switch to “IDLE” position
and thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON” position.
Its green light and the timers will come on.
3. Light constant pilot located on left side of pilot
runner tube.
4. Hold the “PUSH TO LIGHT” switch for 30
seconds. The pilot runner tube will light.
5. Set thermostat to desired temperature.
6. Set “MELT-IDLE-FRY” switch to “FRY” with oil in
the pot. The burners will come on. Select “MELT”
with solid shortening until liquid shortening is 1"
from full mark, then switch to the “FRY” position
after packing shortening around burner tubes.
BB SPARK IGNITION CONTROL PANEL –
SERIES 2006
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON” position.
Its light will come on.
3. Set thermostat to desired temperature.
4. Set “MELT-IDLE-FRY” switch to “FRY” with oil in
the fry pot. The burners will come on.
SHUTDOWN PROCEDURE
1. Set “MELT-IDLE-FRY” switch to “IDLE” position
and thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
Its green light will go off.
3. Check to make sure all burners and pilot are
extinguished.
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SERIES 2006 TS MODELS
OPERATING INSTRUCTIONS
SERIES 2009 TS SPARK IGNITION MODELS
OPERATING INSTRUCTIONS
TS CONTROL PANEL – SERIES 2006
TS CONTROL PANEL – SERIES 2009
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON” position.
Its green light and the timers will come on.
3. Light constant pilot located on left side of pilot
runner tube.
4. Hold the “PUSH TO LIGHT” switch for 30
seconds. The pilot runner tube will light.
5. Set thermostat to desired temperature.
6. Set “MELT-IDLE-FRY” switch to “FRY” with oil in
the fry pot. The burners will come on. Select
“MELT” with solid shortening until liquid
shortening is 1" from full mark, then switch to
the “FRY” position after packing shortening
around burner tubes.
SHUTDOWN PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
Its green light will go off.
3. Check to make sure all burners and pilot are
extinguished.
TS SPARK IGNITION CONTROL PANEL
SERIES 2006
TS SPARK IGNITION CONTROL PANEL
SERIES 2009
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “ON” position.
Its green light and the timers will come on.
3. Set thermostat to desired temperature.
4. Set “MELT-IDLE-FRY” switch to “FRY” with oil in
the fry pot. The burners will come on. Select
“MELT” with solid shortening until liquid
shortening is 1" from full mark, then switch to
the “FRY” position after packing shortening
around burner tubes.
SHUTDOWN PROCEDURE
1. Set thermostat to the “OFF” position.
2. Turn “MAIN POWER” switch to the “OFF” position.
Its green light will go off.
3. Check to make sure all burners and pilot are
extinguished.
| keatingofchicago.com
8
GAS FRYER - SERIES 2009
SERIES 2000-2010 CPU MODELS
OPERATING INSTRUCTIONS
CPU CONTROL PANEL SERIES 2000
CPU CONTROL PANEL SERIES 2009
SERIES 2000 CPU SPARK IGNITION MODELS
OPERATING INSTRUCTIONS
CPU SPARK IGNITION SERIES 2000
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Turn gas supply to the “ON” position.
2. Depress the “MAIN POWER” switch to the “ON”
position.
3. Turn CPU to the “ON” position.
4. Select melt cycle or heat setting.
5. Select the desired temperature. See the
computer manual for more information.
CPU CONTROL PANEL SERIES 2010
DO NOT START FRYER WITHOUT FIRST FILLING FRY
POT.
START-UP PROCEDURE
1. Light mini pilot located next to the left burner
when facing fryer.
2. Turn gas supply to the “ON” position.
3. Depress the “MAIN POWER” switch to the “ON”
position.
4. Make sure CPU is turned off.
5. Engage the (Push to Light) switch and hold
until indicator light remains on or the pilot
runner tube remains lit.
6. Turn the CPU on by pressing on/off button.
7. Select melt cycle or heat cycle.
8. Select the desired temperature. See the
computer manual for more information.
SHUTDOWN PROCEDURE
1. Turn CPU off by pressing the on/off button.
2. Depress the main power switch to the “OFF”
position.
3. Turn gas supply to the “OFF” position.
4. Wait fi ve minutes before restarting or
relighting fryer
SHUTDOWN PROCEDURE
1. Turn CPU off by pressing the “ON/OFF” button.
2. Depress the main power switch to the “OFF”
position.
3. Turn gas supply to the “OFF” position.
4. Wait fi ve minutes before restarting or
relighting fryer.
COOKING
Keating Instant Recovery® Gas Fryers are designed
to provide maximum production effi ciency and deliver
high quality food products.
Low- temperature cooking, highly polished stainless
steel and a true COLD ZONE mean extended oil life.
Follow the cooking procedures for your model.
COLD ZONE
1-800-KEATING |
9
OPERATING LOGIC
• OPERATION OF THIS FRYER SHOULD BE LIMITED
TO PERSONNEL WHO HAVE BEEN THOROUGHLY
TRAINED IN OPERATING PROCEDURES.
• CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL
FROM FRYER VESSEL.
If your fryer has timers, push the “T1,” “T2” or “T3”
button on the digital timer(s). For fryers with automatic
basket lift, basket(s) will lower into fryer vessel.
When timer(s) sounds, carefully lift basket(s) out of
hot oil. For fryers with automatic basket lift, a buzzer
will sound and the basket(s) will rise automatically.
Allow oil to drain before removing.
• NEVER LIFT BASKETS DIRECTLY OUT OF THE
FRYER VESSEL WITHOUT DRAINING, AS SEVERE
INJURY MAY RESULT.
• USE ONLY KEATING APPROVED BASKETS IN
YOUR FRYER. NEVER OVERFILL FRY BASKETS. DO
NOT BANG BASKETS ON BASKET HANGERS OR ON
FRYER VESSEL.
Place basket(s) on basket hanger rods on splashback
of fryer and allow to drain.
SHUTDOWN INSTRUCTIONS
Always turn the fryer off each night. See Shutdown
procedure.
TS MODEL TIMER OPERATING INSTRUCTIONS
PART # 056921
DIGITAL TIMERS
The electronic timers, standard
on TS models, provide a clearly
visible and accurate display and
are very easy to use. Three different, independent cook times
can be set using this timer - T1,
T2, and T3.
PROGRAMMING
When the timer is powered up, the display will show
the time setting for the cook time that was operated
last and the relay output contacts will be open. To
start a cycle, press the desired cook time button (T1,
T2 or T3). The display will begin to countdown from
the preset time setting and the relay output contacts
will close. During the countdown the colon will fl ash at
a one-second rate. When the countdown has reached
“00:00” the relay output contacts will open, the
display will fl ash, and the audible alarm will sound. To
cancel the audible alarm, press any button.
PAUSE FEATURE
To pause a cycle in progress, press any button. The
relay output contacts will open, the display will fl ash,
and the countdown will pause. To resume the countdown, press any button. The display will resume the
normal countdown and the relay output contacts will
close.
CANCELING A CYCLE
To cancel a cycle in progress press and hold any button for approximately two seconds. The relay output
contacts will open and the display will show the time
setting for the channel last used.
OIL BREAKDOWN
As part of a “Preventive Maintenance Program”, the oil
in your fryer needs to be fi ltered regularly. The initial
investment in the frying system is far less than the
total overall costs of oil during the life of the fryer, and
with regular fi ltering, you can realize substantial savings in oil costs, as well as maintenance charges. We
have listed some of the conditions which are catalysts
in the breakdown of oil:
1. Contact with Oxygen
2. Carbonization of Crumbs and Food Particles
3. Non-Stainless Steel Surfaces
4. Keep Salt and Seasonings Away From Oil
5. Prolonged High Temperatures
To program the timers, the unit must be in the idle
mode. Press and hold the set button for approximately
two seconds. The display will show “SEt”. Press T1,
T2, or T3 for the cook time to be programmed. The
display will show the current setting for that cook time.
Use the up or down button to increment or decrement
the setting. When the setting is correct, press and
hold the set button again for approximately two seconds. The display will show “StO” for approximately
two seconds and the timer will return to normal operation. Repeat the process as necessary for the other
timers.
| keatingofchicago.com
10
DRAINING
ALWAYS SHUT THE FRYER OFF COMPLETELY
BEFORE DRAINING. THE FRYER SHOULD BE
DRAINED ONLY UNDER THE SUPERVISION OF
PROPERLY TRAINED PERSONNEL. A DRAIN PIPE
AND COVERED CONTAINER SUITABLE FOR USE WITH
HOT OIL SHOULD BE USED TO ENSURE THE SAFETY
OF THE OPERATOR.
GAS FRYER - SERIES 2009
1. Operator should be outfi tted with
proper attire including:
– Oil and heat resistant gloves
– Oil and heat resistant apron
– Safety goggles
– Oil and heat resistant
footwear
Figure 2
Operator in
Safety Gear
2. Turn off the fryer and open the door.
3. Put suitable container under drain valve.
4. Drain oil from fryer by slowly turning handle.
The drain will be completely open after 1/4 turn.
5. After fryer drains, close the drain valve.
6. Filtering may be done at this step.
Note: Fryers with a central fi lter and under fryer fi lter
will drain differently. (See page 12)
UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT
HOT OIL TO COME IN CONTACT WITH WATER OR
ICE. ALL DRAINING SHOULD BE DONE UNDER THE
SUPERVISION OF PROPERLY TRAINED PERSONNEL.
A DRAIN PIPE AND COVERED CONTAINER SUITABLE
FOR USE WITH HOT OIL SHOULD BE USED WHENEVER
A FRYER IS DRAINED. ALWAYS DRAIN OIL INTO A
COVERED RECEPTACLE.
CLEANING AND BOIL-OUT
1. Operator should be outfi tted with proper attire
including:
– Oil and heat resistant gloves
– Oil and heat resistant apron
– Safety goggles
– Oil and heat resistant footwear
2. Turn the fryer off. Remove baskets and screen.
3. Drain oil from fryer, see draining.
4. Remove oil container to a secure area to prevent
accidental spillage.
5. Close the drain valve.
6. Fill fryer vessel to “Max” line with water.
7. Set thermostat and turn fryer on to bring water to
a gentle boil. Once boil has been reached, turn
fryer off.
UNDER NO CIRCUMSTANCES SHOULD THE FRYER
BE LEFT UNATTENDED DURING BOIL-OUT. TRAINED
PERSONNEL MUST BE PRESENT DURING THE
PROCEDURE TO PREVENT BOIL OVER OR TO TURN
OFF THE POWER IF WATER DROPS BELOW HEAT
TRANSFER TUBES.
8. Dissolve 2/3 cup of Keating Sea Powder for every
fi ve gallons of water and let soak for 1/2 hour. If
there is a large build-up of carbonized grease, allow
for fryer to soak overnight.
9. While soaking, a natural fi ber brush may be used
to scrub the tubes and inside walls of fryer. Drain the
water and Sea Powder into a dry suitable receptacle
and remove from cooking area. Sprinkle Keating
Klenzer liberally on tubes and sides of fryer vessel.
A non-abrasive scouring pad may be used to remove
the now softened carbonized grease. Thoroughly rinse
fryer vessel with potable water to remove all Klenzer.
Prior to refi lling with oil, wipe the inside of the fryer
vessel making sure all water and Klenzer have been
removed.
NOTE: Do not pump water through the fi lter system.
FOR A SINGLE FRYER
When cleaning and boiling out your fryer use Keating
Sea Powder and Keating Klenzer to keep your fryer in
top condition.
Figure 3
Keating Klenzer
and Sea Powder
DO NOT DAMAGE OR REPOSITION THERMOSTAT
PROBE AS THIS MAY AFFECT THE ACCURACY OF THE
FRYER.
WATER IN ANY FORM AND HOT OIL DON'T MIX!
10. Close the drain.
11. Check thermostat bulb positioning.
12. Refi ll the fryer with new or fi ltered oil.
To avoid damaging the fryer, do not power wash, spray
or hose it down while cleaning it.
1-800-KEATING |
11
CLEANING AND BOIL-OUT FOR A FRYER
WITH BUILT IN FILTER SYSTEM
When cleaning and boiling out your fryer use Keating
Sea Powder and Keating Klenzer to keep your fryer in
top condition.
DO NOT PUMP WATER THROUGH YOUR FILTER
SYSTEM.
REFER TO YOUR FILTER MANUAL FOR
INSTRUCTIONS ON PROPER USE.
SAFE & EASY® FILTER (SIDE VIEW)
Connect hose here to discard oil
A KEATING FRYER OR FILTER SHOULD BE DRAINED
ONLY UNDER THE SUPERVISION OF PROPERLY
TRAINED PERSONNEL. WHEN DISCARDING OIL,
A COVERED RECEPTACLE APPROVED FOR USE
WITH HOT OIL SHOULD BE USED. USE OF A NONAPPROVED RECEPTACLE OR METHOD OF DRAINING
THE OIL COULD JEOPARDIZE THE SAFETY OF THE
OPERATOR.
1. Operator should be outfi tted with proper attire
including:
– Oil and heat resistant gloves
– Oil and heat resistant apron
– Safety goggles
– Oil and heat resistant footwear
2. Turn the fryer off.
A cleaning hose and wand have been provided for
discarding oil.
3. Attach cleaning hose to quick disconnect located
on the bottom right side of your fi lter.
4. Remove baskets and screen. Drain fryer into the
central fi lter drawer.
5. Open the discard valve located near the quick
disconnect in the fi lter cabinet.
6. The hose may now be used to pump the oil into
the shortening handling system and discarded
properly.
7. Remove oil container to a secure area to prevent
accidental spillage.
8. Close the drain valve.
9. Fill fryer vessel to “Fill Level” line with water.
10. Set thermostat and turn fryer on to bring water
to a gentle boil. Once boil has been reached, turn
fryer off.
UNDER NO CIRCUMSTANCES SHOULD THE FRYER
AND FILTER BE LEFT UNATTENDED DURING BOILOUT. TRAINED PERSONNEL MUST BE PRESENT
DURING THE PROCEDURE TO PREVENT BOIL OVER
OR TO TURN OFF THE POWER IF WATER DROPS
BELOW HEATING TRANSFER TUBES.
11. Dissolve 2/3 cup of Keating Sea Powder for
every fi ve gallons of water and let soak for 1/2 hour.
If there is a large build-up of carbonized grease,
allow fryer to soak overnight.
12. While soaking, a natural fi ber brush may be
used to scrub the tubes and inside walls of fryer.
Pump the water and Sea Powder into a dry suitable
receptacle and remove from cooking area. Sprinkle
Keating Klenzer liberally on tubes and sides of fryer
vessel. A non-abrasive scouring pad may be used
to remove the now softened carbonized grease.
Thoroughly rinse fryer vessel with potable water to
remove all Klenzer. Prior to refi lling with oil, wipe the
inside of the fryer vessel making sure all water and
Klenzer have been removed.
DO NOT DAMAGE OR REPOSITION THERMOSTAT
PROBE AS THIS MAY AFFECT THE ACCURACY OF
THE FRYER.
WATER IN ANY FORM AND HOT OIL DON'T MIX!
13. Close the drain valve and disconnect the cleaning hose from fi lter machine.
Quick disconnect will remain hot for approximately
15 minutes.
14. Check thermostat bulb positioning (should be 1
paper thickness away from heat tube).
15. Refi ll the fryer with new or fi ltered oil. Wait until
fi lter drawer is cool before cleaning, approximately
15 minutes.
16. Remove fi lter drawer, drain, clean and dry.
17. Prepare fi lter drawer and return to fi lter cabinet.
| keatingofchicago.com
12
GAS FRYER - SERIES 2009
PREVENTATIVE MAINTENANCE CHART
To avoid damaging the fryer, do not power wash,
spray or hose it down while cleaning it.
18. Pump must be primed with oil after boil-out with
water.
FAILURE TO LUBRICATE PUMP MAY CAUSE SEVERE
DAMAGE TO FILTER SYSTEM.
SELF HELP GUIDE
Before calling for service, review this list. It may save
you both time and expense. This list includes common
occurrences that are not the result of defective workmanship or materials in this appliance.
PROBLEM SOLUTION
Fryer does not
operate
• Check power cord, unit plugged in?
• Thermostat is in the OFF position.
• Check gas supply.
• Reset high limit.
NOTE: For a fryer with a Central or Safe & Easy® Filter
always check the rear drain operating handle before
attempting to use the fryer. A safety switch prevents
the fryer from operating if the handle is not pushed in
completely and latched. (See fi gure 4)
Figure 4
Rear Drain Operating Handle
TIME FRAME OPERATOR/OWNER
AT LEAST
DAILY*
AT LEAST
WEEKLY*
AT LEAST
• Check lights and controls.
• Check that the oil is up to
“Max” line.
• Clean all baskets.
• Drain, strain or fi lter oil.
• Drain and clean fryer.
• Boil-out fryer.
• Hi-Limit & Test procedures.
BI-MONTHLY*
AT LEAST
• Check calibration of Thermostat.
MONTHLY*
TIME FRAME QUALIFIED SERVICE PERSONNEL
AT LEAST
YEARLY*
*High production facilities should be checked more often.
Contact the factory or a local service company to perform
maintenance and repairs.
• Check burner fl ame color and
adjust air shutters.
• Disassemble fryer to clean pilot
and burner orifi ces and runner
pilot tube.
• Clean Pilot Runner Tube.
• Check and replace
wing turbulators.
HI-LIMIT CHECK BI-MONTHLY
Place an accurate thermometer in the oil. If the HiLimit Control doesn’t shut off the fryer between 425°F
and 450°F, have it replaced.
PREVENTIVE MAINTENANCE
Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following
preventive maintenance procedures will help keep your
fryer working effi ciently. Proper care and servicing will
lead to years of quality performance.
LIMITED CALIBRATION
(Less than 25° difference)
You will need:
One screwdriver with 1/8" wide fl at blade
One accurate fryer thermometer
Figure 5
Thermostat knob
removed to reveal
calibration screws
1. Set thermostat to desired frying temperature.
2. Allow fryer to cycle three times.
3. Place an accurate thermometer in the oil.
1-800-KEATING |
13
NOTE: Locate thermometer in same position for
every calibration. Left front corner of fryer vessel at
the High Limit Bulb is recommended.
4. If temperature of fryer is found to be more or
less than 25°F off, remove the thermostat knob.
There are (4) screws holding the dial plate in place.
Loosen the screws and reset the dial plate to match
the thermometer reading.
DO NOT ADJUST THE THERMOSTAT SET SCREW - IT
VOIDS ANY WARRANTY ON PART.
REQUIRED TEST THERMOSTAT
Multimeter (for testing continuity)
CHECKING CONTINUITY WITH THE MULTIMETER
1. Rotate the thermostat shaft until an audible click
is heard.
2. Rotate the thermostat shaft left and right ten
times causing the switch to click on and off ten
times, while using the Multimeter to verify continuity.
3. If the switch does not show continuity during all
ten trials, replace the thermostat.
THERMOSTAT BULB POSITIONING
BEFORE REPLACING, TEST THERMOSTATS
NOTE: Operational problems can easily be corrected
by thermostat bulb positioning.
Keating’s patented thermostat application is accurate
within 2°F of the dial setting between 250°F – 350°F.
This accuracy is attained only if the thermostat bulb
is placed properly against the heat transfer tube. To
quickly and accurately test for proper bulb placement,
a single thickness of writing paper should be pulled
through between the tube and the bulb with medium
resistance.*
Thermostat Bulb
Positioning 10x11,
18 & Up
1. *For 14" Gas Fryers:
• The end of thermostat bulb should touch the
burner tube.
2. For 10x11", 18" & Up Gas Fryers:
• If the bulb is too loose, the paper will slip
through with little or no resistance. A fryer with
a thermostat bulb that is too loose will
overshoot.
Overshoot: The thermostat takes a long time
to cycle and then misses its preset temperature
by 20°F - 40°F yielding a poor quality product.
• If the bulb is too tight, the paper will either not
pull through or it will tear. A fryer with a
thermostat bulb that is too tight will short cycle.
Short Cycle: The thermostat will cycle rapidly
while the fryer is in the idle mode; the
temperature will be erratic.
DISASSEMBLING THE THERMOSTAT WILL VOID THE
THERMOSTAT WARRANTY.
1. Set compression ring onto capillary end of bulb
fi nger tight, 1/2" from end of capillary.
2. Insert new thermostat bulb through control panel
back.
3. Apply oil resistant fl exible sealant onto compression fi tting thread before installing fi tting into fryer
vessel.
4. Position bent portion of bulb against far right heat
transfer tube and install compression fi tting snugly
into fryer vessel.
5. Adjust bulb so at least 2" of bent portion of it is
next to heat transfer tube and tighten compression
nut onto compression fi tting for fryer 10x11, 18 &
up. The end of thermostat bulb should touch the
burner tube for 14" fryers.
6. Replace burners.
7. Replace control panel back.
8. Slide back fabric shield over capillary and
carefully coil capillary. Avoid crimping.
9. Reconnect wires to thermostat body.
10. Replace two screws which hold thermostat body
to control panel.
11. Replace control panel.
12. Replace three retaining screws and washers
which hold dial plate in place.
13. Replace thermostat knob.
14. Connect electric power source. Turn on gas
and pilots.
15. Boil out fryer.
16. Refi ll fryer with oil to “fi ll level line”.
17. Start fryer, preheat and calibrate with
thermometer.
| keatingofchicago.com
14
MILLIVOLT GAS VALVES Part # 023625 (Natural)
& 023624 (LP)
TP
GAS FRYER - SERIES 2009
TH
TH
TP
MILLIVOLT CONTROL VALVE
To check Resistance of the gas valve, connect one
wire to the valve as shown.
1. Resistance between the THTP & TH terminals
must be 11.5±0.2
2. Resistance between the THTP & TP terminals
must be 10.0±0.2
If resistance is outside of specifi cations listed, the gas
valve must be replaced.
BEFORE REPLACING THERMOPILE CHECK
MILLIVOLT READINGS
THERMOPILE READINGS
With all wires connected, with the pilot on and burners
off, the thermopile reading at the TP&THTP terminals
should be ~325mv. With the burners on, the millivolt
reading should be ~200mv. A replacement thermopile
part # is 022770.
WARRANTY REPAIRS
Keating’s warranty begins with the date of installation.
In the event that your Instant Recovery® Fryer, under
warranty, needs repairs other than routine cleaning,
you are requested to contact KEATING OF CHICAGO,
INC. (1-800 KEATING).
1-800-KEATING |
15
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