Keating teppanyaki Operation Manual

1-800-KEATING
www.keatingofchicago.com
Users Manual
TEPPANYAKI GRIDDLE
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
Keep this manual for training new personnel.
SECTION I: INTRODUCTION
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
MODEL VARIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION II: INSTALLATION
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION III: OPERATING THE GRIDDLE
CONDITIONING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
COOKI NG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
CLEANING THE GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SECTION IV: MAINTENANCE
PREVENTIVE MAINTE NANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GRI DDLE SURFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION V: SERVICE DIAGNOSIS
TROUB LE-SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION VI: PARTS LIST
ORDE RING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .6
TEPPANYAKI ELECTRIC GRIDDLE CONTROL PANEL . . . . . . . .6
HEATING ELEME NT ASSE MBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SECTION VII WIRING DIAGRAMS
TEPPANYAKI GRIDDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CONTENTS:
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial griddles are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Teppanyaki Griddle only as instructed in this Owner’s Guide.
teppanyaki
08/10
RECORD THE MODEL AND SERIAL
NUM BERS OF TH IS TEPPANYAKI
GRIDDLE IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
*AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.
NOTICE: This operating, installation, and service
manual should be given to the user. The operator of the griddle should be familiar with the functions and operation of the griddle. This manual must be kept in a prominent, easily reachable location near the griddle.
NOTICE: Keating of Chicago, Inc. (manufacturer)
reserves the right to change specifications at any time.
B
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THESE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
Improper installation can cause damage, injury or death.
WARNING
Do not store flammable
liquids near this or any
other appliance.
1
I INTRODUCTION
GENERAL
Keating MIRACLEAN®or polished steel Teppanyaki Griddles are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated into Keating MIRACLEAN®or polished steel Teppanyaki Griddles.
STANDARD FEATURES
MIRACLEAN
®
or polished steel energy efficient plate
Baffled grease drawer with rear handle
Stainless steel control panel
OPTIONS
Welded stainless steel perimeter
Front drain trough
STANDARD ACCESSORIES FOR MIRACLEAN®TEPPANYAKI GRIDDLE
Keating griddle scraper
Package of 10 scraper blades
Keating Klenzer sample
Palmetto Brush
STANDARD ACCESSORIES FOR POLISHED STEEL TEPPANYAKI GRIDDLE
Keating Klenzer sample
ELECTRICAL
All 230V = 1 Phase
MODEL VARIATIONS
Keating Teppanyaki Griddles can range in size from 24'' (610mm) x 24'' (610mm) to 72'' (1829mm) x 30'' (762mm). The actual heating surface on all sizes is 24''W (610mm) x 18''D (457mm).
SAFETY PRECAUTIONS
THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
THIS APPLIANCE MUST BE EARTHED.
This service manual should be retained in a safe
place for future reference.
The installation of your new griddle must conform to
local codes.
Your ventilation hood, when installed, must conform
to the current standard.
Installation clearance requires 6" (152mm) from rear
and side walls and supporting surfaces regardless of size of unit. 6"/152.4mm side clearance also required below the cooking surface.
Adequate clearance for servicing and proper
operation must be maintained. Your Keating MIRACLEAN® is designed to be serviced from the front, except for the rear field wire connections (electric input).
Keating commercial griddles are intended for other
than household use.
ALWAYS instruct new employees on proper griddle
operation.
A MIRACLEAN
®
griddle should be operated ONLY
by properly trained personnel.
ALWAYS turn griddle off each night.
ALWAYS disconnect electrical supply before
servicing.
NEVER leave a griddle unattended during operation.
NEVER move griddle when hot.
NEVER submerge in water.
THIS GRIDDLE MAY NOT BE ALTERED, MODIFIED OR CHANGED IN ANY WAY.
Safe operation of this equipment is possible only when the operating instructions and the safety precautions are read completely and the instructions are strictly observed. Before operating this equipment, ask for a practical demonstration.
WARNING
WARNING
CAUTION
Read all operating and
safety instructions
before using equipment.
2
Servicing should be performed by qualified and licensed service companies.
This unit is designed to be connected by fixed wiring only. Cords and plug caps are not acceptable. Electrical connection must be hard-wired by qualified personnel.
This is a fixed appliance and requires a disconnect on the fixed wiring with a contact separation of at least (3mm) in all poles. Power connection must remain accessible after installation.
NOTE: Only install in a non-combustible supporting
surface.
II INSTALLATION
This unit must be installed, inspected, calibrated and serviced by qualified and/or certified and licensed personnel. Contact your dealer for assistance.
INSTALLATION
Installation must conform with local codes.
DAMAGE DURING SHIPMENT
The griddle has been assembled, tested and inspected at the factory. Upon arrival, the complete griddle should be checked for any damage that may have occurred during shipment.
What to do if equipment arrives damaged:
VISIBLE LOSS OR DAMAGE – Be certain to note this on the freight or express receipt and have it signed by the delivery person.
POSITIONING
The griddle must be placed under an exhaust hood with a fire retardant system. ALL connections and placements must comply with local and national codes. It is the responsibility of the owner and local installer to comply with these regulations when installing the griddle.
LEVELING
Your Teppanyaki Griddle will operate at its highest efficiency when properly leveled. The Teppanyaki griddle must be leveled within the table and the table must be leveled to the floor.
ELECTRICAL CONNECTION
The Teppanyaki Griddle is equipped with a three wire terminal block with ground for field wiring. Compare the griddle terminal connections with the wiring diagram on
page 7. This unit is designed to be connected by hard fixed wiring only. Cords and plug caps are not acceptable. Electrical connection must be hard-wired by qualified personnel.
THIS APPLIANCE MUST BE EARTHED.
NOTE: NOT FOR OUTDOOR INSTALLATION.
NOTE: Customer must provide drawing of table that
will be used, and table must be ventilated. Keating does not manufacture the table.
III OPERATING
CONDITIONING THE MIRACLEAN®GRIDDLE
The Teppanyaki Griddle plate has been “seasoned” at the factory. The chrome surface when heated creates a thin layer of chrome oxide which acts as a releasing agent for food products. If you feel you need to recondition the surface, the following instructions should be followed:
1. Follow cleaning instructions on page 3.
2. Heat the Teppanyaki to 400°F (204°C) for one hour.
3. Lower thermostat to 350°F (177°C), allowing the Teppanyaki to cool to about 350°F (177°C), as is evident when griddle cycles on or surface thermometer indicates desired temperature.
4. Lightly coat the Teppanyaki surface with griddle oil.
NOTE: Despite its food releasing properties, the
chrome surface is not a true “non-stick” surface. For best cooking results and product appearance, use griddle oil for products that require the surface to be conditioned.
CONDITIONING THE POLISHED STEEL GRIDDLE
The surface of the polished steel griddle is conditioned by lightly coating the surface with griddle oil before each run of product.
COOKING
Follow cooking procedures below.
1. The actual heating section on all Teppanyaki griddles is 24"(610mm)x18"(457mm). The heating section is located in the center front of the griddle.
WARNING
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