Keating MG - 4 Installation Manual

1-800-KEATING
www.keatingofchicago.com
Users Manual
ELECTRIC HOT PLATE MG-2/MG-4
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
Keep this manual for training new personnel.
GEN ERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
STAN DARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
MODEL VARIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION II: INSTALLATION
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RESTRAIN ING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION III: OPERATING
LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SECTION IV: MAINTENANCE
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SECTION V: ORDERING PARTS
ORDE RING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .3
HOT PLATE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HOT PLATE ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SECTION VI: WIRING DIAGRAMS
HOT PLATE WIRI NG AND LADDER DIAGRAMS . . . . . . . . . . .5-11
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CONTENTS:
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial hot plates are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Electric Hot Plate only as instructed in this Owner’s Guide.
electricHotPlate
03/10
part# 037430
RECORD THE MODEL AND SERIAL
NUMBERS OF THIS ELECTRIC HOT PLATE
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
*AS CONTINUOUS PRODUCT IMPROVEMENT OCCU RS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.
POST THIS LABEL IN A
PROMINENT LOCATION ON
YOUR UNIT.
i
THIS EQUIPMENT MUST BE SECURELY ATTACHED TO A RIGID STRUCTURE BEFORE OPERATION.
INSTALLER:
DO NOT CONNECT ELECTRICITY TO THIS UNIT BEFORE IT IS SECURED TO PREVENT TIPPING.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
Improper installation can cause damage, injury or death.
I INTRODUCTION
GENERAL
Keating MG-2 and MG-4 Hot Plates are designed to give maximum production efficiency; delivering high quality food products. The following design features are incorporated in all Keating Hot Plates.
STANDARD FEATURES
Highly polished stainless steel front
Infinite controls
12" working height
Heating elements with pans
Easy access for servicing
100% factory testing
OPTIONS
24" or 30" depth
MODEL VARIATIONS
MG-2 Model: The MG-2 model has two elements
MG-4 Model: The MG-4 model has four elements
SAFETY PRECAUTIONS
WARNING
THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
This service manual should be retained in a safe
place for future reference.
The installation of your new hot plate must conform
to local codes or in the absence of local codes, with the current National Electrical Code ANSI/NFPA 70 or Canadian Electrical Code CAN 22.2 as applicable.
Your ventilation hood, when installed, must conform
to the current ANSI/NFPA 96 standard.
No frame or restriction shall be constructed around
the hot plate that will restrict air movement or prevent proper ventilation.
Suitable for installation on combustible surfaces.
You must maintain this appliance free and clear from
combustibles.
You must maintain the following minimum clearances
from combustible and noncombustible construction:
Clearances:
Combustible Noncombustible Construction
Construction
Back 6" 0" Right Side 6" 0" Left Side 6" 0"
You must install this appliance at least 16" away from
any open flame.
Adequate clearance for servicing and proper
operation must be maintained. Your hot plate is designed to be serviced from the front.
Keating commercial hot plates are not intended for
other than household use. Installation in household voids warranty.
ALWAYS instruct new employees on proper hot plate
operation.
A hot plate should be operated ONLY by properly
trained personnel.
ALWAYS turn hot plate off each night.
ALWAYS disconnect electrical supply before
servicing.
NEVER leave a hot plate unattended during
operation.
NEVER introduce objects into hot plate, while
operational, which are not designed or made for cooking.
THIS HOT PLATE MAY NOT BE ALTERED,
MODIFIED OR CHANGED IN ANY WAY.
Safe operation of this equipment is possible only when the operating instructions and the safety precautions are read completely and the instructions contained therein are strictly observed. Before operating this equipment, ask for a practical demonstration.
Periodically inspect cable and plug, if provided, before using machine. Servicing should be performed by qualified and licensed service companies.
II INSTALLATION
This hot plate MUST be installed, inspected, and serviced by qualified and/or certified and/or licensed service personnel – you may void your Keating warranty if installation is not completed per current local, national and Keating specifications. Contact your dealer for assistance.
1
CAUTION
Read all operating and
safety instructions
before using equipment.
WARNING
Plug into a properly
grounded three-prong
receptacle.
2
DAMAGE DURING SHIPMENT
The hot plate has been assembled, tested and inspected at the factory. Upon arrival, the complete hot plate should be checked for any damage that may have occurred during shipment.
The carrier is responsible for all damage in transit whether visible or concealed. Do not pay for the freight bill until the hot plate has been thoroughly checked for damage. If concealed damage is found later, contact the carrier immediately to file a claim.
What to do if equipment arrives damaged:
VISIBLE LOSS OR DAMAGE – Be certain to note this on the freight or express receipt and have it signed by the delivery person.
FILE CLAIM FOR DAMAGES IMMEDIATELY – Regardless of extent of damage.
CONCEALED LOSS OR DAMAGE – If damage is noticed when equipment is unpacked, notify the freight company immediately, and file a “concealed damage claim”. This MUST be done immediately. Be sure to retain the shipping container for inspection.
Keating does not assume responsibility for Loss OR Damage incurred in transit.
INSTALLATION
Installation must conform with local codes or, in absence of local codes, with the current National Electrical Code ANSI/NFPA 70 or Canadian Electrical Code CAN22.2 as applicable.
POSITIONING
The hot plate must be placed under an exhaust hood with a fire retardant system. Your ventilation hood, when installed, must conform to the current ANSI/NFPA 96 standard. ALL connections and placement must comply with local and national codes. It is the responsibility of the owner and local installer to comply with these regulations when installing the hot plate.
NOTE: NOT FOR OUTDOOR INSTALLATION
RESTRAINING DEVICES
Hot plates must be restrained to prevent tipping when installed in
order to avoid splashing, spilling, etc. of hot liquid. The restraining method may be a manner of installation or by separate means. Adequate means must also be provided to limit the movement of the appliance.
IF DISCONNECTION OF THE RESTRAINT IS NECESSARY, IT MUST BE RECONNECTED WHEN THE HOT PLATE IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION.
ELECTRICAL CONNECTION
The Keating Electric Hot Plate is equipped with a three wire terminal block for customer connections. Compare the hot plate terminal connections to the appropriate wiring diagram for the hot plate (see pages 5-11 Wiring Diagram) to see if the hot plate is connected three phase or single phase. All wires, cords, plugs, receptacles and circuit breakers must be sized adequately for the full load rating of the griddle as specified by local codes or, in the absence of local codes, by the current National Electrical Code ANSI/NFPA 70 or the Canadian Electrical Code CAN
22.2 as applicable.
The Electric Hot Plate is also equipped with a grounding lug next to the terminal block. For proper grounding procedures, see local codes or, in the absence of local codes, the current National Electrical Code ANSI/NFPA 70 or the Canadian Electrical Code CAN 22.2 as applicable.
NOTE: The connections to the hot plate can be changed in the field from three phase to single phase or from single phase to three phase. This can be done by simply changing the wiring at the terminal block. To change the connections for your hot plate, see the wiring diagram for your griddle on pages 5-11.
NOTE: For hot plates rated at 208-240 volts, the amperage ratings marked on the nameplates of the griddles are listed at 240 volts as required by UL.
NOTE: A hole has been punched in the rear of the hot plate cabinet for a cord or conduit exit. If a cord is used, the National Electrical Code, UL standards and most local codes require a bushing or strain relief (not provided by Keating) to protect the cord.
III OPERATING
LIGHTING
Keating hot plates are designed to provide maximum efficiency and deliver high quality food products. Follow lighting procedure below.
WARNING
OPERATION OF THIS HOT PLATE SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING
WARNING
Do not stand, sit or lean on equipment.
PROCEDURES.
1. Push in the red knob and rotate it fully counterclockwise to the desired setting.
NOTE: The left knob operates the back burner and the right knob operates the front burner.
SHUTDOWN
1. Rotate the red knob fully clockwise for each burner.
CLEANING
When cleaning your hot plate, use Keating Klenzer, the finest dry stainless steel polish available, to restore your hot plate’s exterior to it original luster.
CAUTION: Disconnect the electrical power source before doing any cleaning.
IV MAINTENANCE
WARRANTY REPAIRS
Keating’s warranty begins with the date of installation. In the event that your hot plate, under warranty, needs repairs other than routine maintenance or cleaning, you are requested to contact Keating of Chicago (at 1-800­KEATING) before calling a local service company.
PREVENTIVE MAINTENANCE
Preventive maintenance should be done in daily, weekly, and monthly intervals as necessary. Following preventive maintenance procedures will help keep your hot plate working efficiently. Proper care and servicing will lead to years of quality performance.
V PARTS LISTS
ORDERING PARTS
Parts may be ordered by part number by calling Keating at 1-800-KEATING or your service company. You may also order on-line at Keating’s part store, www.keatingofchicago.com
Refer to the Keating Hot Plate Limited Warranty for complete service and ordering information.
The model/serial plate is located on the front of the control panel. The serial and model numbers are necessary when ordering.
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating Hot Plate should be in a place at all times. If plates are damaged or lost, replace them immediately.
3
PREVENTIVE MAINTENANCE CHART
TIME FRAME OPERATOR/OWNER SECTION
At Least Daily* • Check controls
• Drain and clean drip pan
III III
At Least Weekly
• Clean hot plate III
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