Keatec Energy T3310E-B, T3315E-B, T 3315E, T 3320E, T3320E-B User Manual

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KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only
T SERIES UPS
10-40kVA 380Vac 3PH
User Guide
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL,
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH S TEPS HAVE BEEN
TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE. (D) INFORMS YOU THE INFORMATION IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
(E) RESERVES ALL RIGHTS.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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Contents
1Safety ...................................................................................................................................................... 2
1.1 Safety notes .................................................................................................................................. 2
1.2 Symbols used in this guide........................................................................................................ 2
2Main Features ....................................................................................................................................... 3
2.1 Summary ........................................................................................................................................ 3
2.2 Functions and Features .............................................................................................................. 3
3Installation ............................................................................................................................................. 4
3.1 Unpacking and Inspection ......................................................................................................... 4
3.2 Cabinet Outlook............................................................................................................................ 4
3.3 LCD/LED control panel ............................................................................................................... 6
3.4 Installation notes .......................................................................................................................... 7
3.5 External Protective Devices ........................................................................................................ 7
3.6 Power Cables ................................................................................................................................ 8
3.7 Power cable connections ............................................................................................................ 8
3.8 Battery connection .................................................................................................................... 11
3.9 UPS Parallel Installation............................................................................................................. 12
3.10 Computer access ..................................................................................................................... 13
4Operation ............................................................................................................................................. 15
4.1 Operation Modes ........................................................................................................................ 15
4.2 Turn On / Off UPS ....................................................................................................................... 16
4.3 The LCD/LED Display ................................................................................................................ 23
Appendix 1 Specifications ..................................................................................................................... 35
Appendix 2 Problems and Solutions .................................................................................................... 38
Appendix 3 USB communication port definition ............................................................................... 39
Appendix 4 RS232 communication port definition ............................................................................ 40
Appendix 5 RS485 communication port definition ............................................................................ 41
Appendix 6 Dry contact port communication port definition .......................................................... 42
Appendix 7 REPO instruction ................................................................................................................ 43
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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1Safety
Important safety instructions – Save these instructions
This UPS contains lethal voltages and high temperature inside. All repairs and service should be performed by AUTHORIZED AND QUALIFIED PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS. To reduce the risk of personal injury and equipment damage, abide by all local safety codes and laws during operation, installation and maintenance. Safety instructions in this manual act as a supplement to local safety codes and laws. Our company does not assume any liability or responsibility caused by
disobeying local safety codes and laws.
1.1 Safety notes
1 The UPS is attached to an energy source (batteries). 2 The UPS output may carry live voltage even when the UPS is not connected to an AC
supply. 3 To reduce the risk of electric shock, securely ground the UPS. 4 Batteries can present a risk of electrical shock or burn from high short-circuit current.
Observe proper precautions. 5 Only qualified service personnel with knowledge of batteries and the required precautions
should perform servicing. 6 Keep unauthorized personnel away from batteries. 7 Proper disposal of batteries is required. Refer to your local codes for disposal
requirements. 8 Never dispose of batteries in a fire. Batteries may explode when exposed to flame. 9 To reduce the risk of fire or electric shock, install the UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants (flammable gas,
excessive dust, etc.).
10Ambient temperature must not exceed 40°C (104°F). 11Do not operate near water or in excessive humidity (95% maximum). 12To reduce the risk of overheating and fire, operate the UPS in a well-ventilated area.
13Output overcurrent protection and disconnect switch must be provided by others.
1.2 Symbols used in this guide
WARNING!
Risk of electric shock
CAUTION!
Read this information to avoid equipment damage
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2Main Features
2.1 Summary
This series UPS is a three-in-three-out high frequency online UPS. The UPS helps avoid power
supply problems, such as blackout, over-voltage, under-voltage, sudden voltage drop, high
voltage pulse, voltage fluctuation, surge, inrush current, harmonic distortion (THD), noise
interference, frequency fluctuation, etc.
This UPS can be applied to different applications including computer device, automatic
equipment, communication system and industry equipment.
2.2 Functions and Features
3Phase In/3Phase Out UPS
It is 3Phase In/3Phase Out high-density UPS system.
Digital Control
This series UPS is controlled by Digital Signal Processor (DSP) which enhances and increases
reliability, performance, self-protection, self-diagnostics and so on.
Flexible Battery Input Configurable 10 - 30kVA: the battery for this series UPS can be configured using 16, 18 or 20 12V batteries.
40kVA: the battery for this series UPS can be configured using 32, 34, 36, 38 or 40 12V
batteries.
Charging Current is configurable
Using the PC Software, the user may set the capacity of the batteries as well as the maximum charging current. Constant voltage mode, constant current mode or floating mode can be
switched automatically and smoothly.
Intelligent Charging
Advanced three-stage charging
1
st
stage: High constant current charging to 90%
2
nd
stage: Constant voltage to finish charging
3
rd
stage: Float replaces battery self-discharge
The 3-stage charging extends the life of the batteries and recharges batteries quickly.
LCD Display
With LCD and LED display its quick and easy to determine UPS status and operational parameters, such as input/output voltage, frequency & load%, battery% and ambient
temperature, etc.
Intelligent Monitoring
An optional SNMP card can be used to remotely control and monitor the UPS.
Emergency Power Off Function
The UPS may be completely shut off when the EPO button is pressed. Remote EPO (REPO)
function is also available.
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3Installation
3.1 Unpacking and Inspection
If any equipment received has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
3.2 Cabinet Outlook
Front View Side View
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10k-20kVA Rear View (terminal block without cover)
(1) LCD/LED panel
(2) RS485 port
(3) Dry contact port
(4) Parallel port 1
(5) USB port
(6) Parallel port 2
(7) RS232
(8) Power Switch
(9) REPO port
(10) I/P Switch
(11) Terminal block for AC (IN/OUT) & DC
Battery
(12) Intelligent Slot 1 (SNMP card/ Relay card)
(13) Maintenance switch & its cover
(14) Intelligent Slot 2 (SNMP card/ Relay card)
(15) O/P Switch
(16) Ground
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30-40kVA Rear View (terminal block without cover)
(1) LCD/LED panel
(2) Intelligent Slot 1 (SNMP card/ Relay card)
(3) Intelligent Slot 2 (SNMP card/ Relay card)
(4) Battery Power Switch
(5) Dry contact port
(6) USB port
(7) RS485 port
(8) REPO port
(9) RS232
(10) Parallel port
(11) Maintenance switch & its cover
(12) I/P Switch
(13) O/P Switch
(14) Terminal block for AC (IN/OUT) & DC battery
(15) Ground
3.3 LCD/LED control panel
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LCD/LED control panel introduction
1LEDfrom top to bottom: “alarm”, “bypass”, “battery”, “inverter”2LCD display3
scroll button 4)Off button (5)On button(battery cold start switch)
3.4 Installation notes
When installing the cabinet, a minimum space 100cm in front and 80cm in back of the cabinet
should be maintained for access and good ventilation.
Place the UPS in a well ventilated, dry, clean and stable indoors environment. Avoid vibr ation,
dust, humidity, corrosive and flammable gases and liquids. To reduce high room temperature
extractor fans should be installed. Air filters should be used to prevent from dust entering the UPS.
The environment temperature around the UPS should in the range of 0 40°C. If the environment temperature exceeds 40°C, the rated load capacity should be reduced by 12 per 5°C. The max temperature should not exceed 50°C.
Unpacking the UPS in a low-temperature environment may cause condensation to occur inside the UPS enclosure. To reduce the hazard of electrical shock, do not install the UPS until the inside and outside of the enclosure are absolutely dry.
Batteries should be mounted in an environment where the temperature is within the required specs. Temperature is a major factor in determining battery life and capacity. In a normal installation, the battery temperature is maintained between 15°C and 25°C. Keep batteries away from heat sources or main air ventilation area, etc.
WARNING!
Typical battery performance data are quoted for an operating temperature between 20°C and 25°C. Operating it above this range will reduce the battery life while operation below this range will reduce the battery capacity.
Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity and or heat sources.
CAUTION!
An unused battery must be recharged every 6months temporarily connecting the UPS to a suitable AC supply mains and activating it for the time required for recharging the batteries.
The highest altitude that UPS may work normally with a full load is 1500 meters. The load capacity should be reduced when this UPS is installed at an altitude higher than 1500 meters.
Load coefficient equals max load at altitude divided by nominal power of the UPS.
Altitude(m)
1500
2000
2500
3000
3500
4000
4500
5000
Load coefficient
100%
95%
90%
85%
80%
75%
70%
65%
Cooling of the UPS is depending on the internal fan, install the UPS in an area with good air
ventilation. Do not block the ventilation holes on the front and rear of the UPS.
3.5 External Protective Devices
For safety, it is necessary to install an external circuit breaker at the input AC supply and another at the battery. This chapter provides guidelines for authorized personnel and qualified installers -
knowledge of local wiring codes and laws is essential.
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External Battery
The UPS and its associated batteries are protected against the effect of over-current through a DC compatible thermo-magnetic circuit-breaker (or a set of fuses) located close to the battery.
UPS Output
Any external distribution board used for load distribution shall be fitted with protective devices that protect the UPS from becoming overloaded.
Over-Current
Protection devices shall be installed at the distribution panel of the incoming mains supply.
CAUTION!
Select a thermo magnetic circuit-breaker with an IEC 60947-2 trip curve C (normal) for 125% of the current as listed below.
3.6 Power Cables
The cable design shall comply with the voltages and currents provided in this section. Follow local wiring codes and laws taking into consideration the environmental conditions (temperature and physical).
WARNING!
Upon starting, ensure that you are aware of the location and operation of the external isolators which are connected to the UPS input/bypass supply of the mains distribution panel. Check to see if these supplies are electrically isolated. Post any necessary warning signs to prevent any inadvertent operation.
For future expansion, it is recommended to install power cable according to the full rated
capacity.
UPS
cabinet
Cable Dimension
AC Input
(mm
2
)
AC Output
(mm
2
)
DC Input
(mm
2
)
Grounding
(mm
2
)
10KVA
4
4
10
4
15KVA
6 6 16
6
20KVA
8 8 20
8
30kVA
12
12
35
8
40kVA
16
16
35
10
CAUTION!
Protective earth cable: Connect each cabinet to the main ground system. For Grounding connection, follow the shortest route possible.
WARNING!
Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire.
3.7 Power cable connections
Once the equipment has been finally positioned and secured, connect the power cables as described
in the following procedure.
Verify the UPS is totally isolated from its external power source and also all power isolators of the
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UPS are open. Check to see if they are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation.
Remove the cover of terminals.
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10-20kVA:
Terminal sequence from left to right: Input phase A(L1), input phase B(L2), input phase C(L3), input Neutral line, output phase A(L1), output phase B(L2), output phase C(L3), output Neutral line, battery positive, battery Neutral, battery negative. There are 3 connectors for GROUND under the terminal
block.
30-40kVA:
Terminal sequence from left to right: Input phase A(L1), input phase B(L2), input phase C(L3), input Neutral line, output phase A(L1), output phase B(L2), output phase C(L3), output and battery Neutral
line, battery positive, battery negative. There are 3 connectors for GROUND under the terminal block.
Select the appropriate power cable (Refer to the table above).
Pay attention to the diameter of the connection terminal of the cable, it should be greater than or
equal to that of the connection poles.
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WARNING! If the load equipment is not ready to accept power during commissioning,
ensure that the system output cables are safely isolated at their ends
Connect the safety earth and any necessary bonding earth cables to the copper earth screw
located on the floor of the equipment below the power connections. All cabinets in the UPS must be grounded properly.
CAUTION!
The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice.
3.8 Battery connection
10-30kVA:
The UPS uses positive and negative double battery framework, with 16pcs (optional 18/20) in series. A neutral cable is retrieved from the joint between the cathode of the 8th (9th/10th) and the anode of the 9th (10th/11th) of the batteries. The neutral cable, the battery Positive and the battery negative are connected to the UPS respectively. The battery sets between the Battery anode and the neutral are called positive batteries and those between neutral and cathode are called negative batteries. Users can choose the capacity and the numbers of the batteries according to
the set-up, however all must be the same type and Ah rating. External battery connections for long-run units.
40kVA:
The UPS use positive and negative double battery framework, with 16pcs (optional 18/20) in series. A neutral cable is retrieved from the joint between the cathode of the 16th (17th/18th/19th/20th) and the anode of the 17th (18th/19th/20th/21th) of the batteries. The neutral cable, the battery Positive and the battery negative are connected to the UPS respectively. The battery sets between the Battery anode and the neutral are called positive batteries and those between neutral and cathode are called negative batteries. Users can choose the capacity and
the numbers of the batteries according to the set-up, however all must be the same type and Ah rating.
External battery connections for long-run units.
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Note
The BAT+ of the UPS connection poles is connected to the anode of the positive battery, the
BAT- is connected to the cathode of the positive battery and the anode of the negative battery, the BAT- is connected to the cathode of the negative battery.
10-30kVA factory default setting of the long-run unit for battery quantity is 16pcs and for battery
capacity 65AH (charger current 9.75A). When connecting 18/20 batteries set the battery quantity and its capacity after the UPS starts in AC mode. Charger current will be adjusted automatically according to battery capacity selected (Charger current is also selectable). All related settings
can be done through LCD panel or monitoring software. 40kVA factory default setting of the long-run unit for battery quantity is 32pcs and for battery
capacity 65AH (charger current 9.75A). When connecting 32/34/36/38/40 batteries set the battery quantity and its capacity after the UPS starts in AC mode. Charger current will be adjusted automatically according to battery capacity selected (Charger current is also selectable).
All related settings can be done through LCD panel or monitoring software.
CAUTION!
Ensure correct polarity battery string series connections. I.e. inter-tier and inter block connections are from (+) to (-) terminals. Do not mix new and old batteries, different capacities or brands.
WARNING!
Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the Battery Circuit Breaker to the UPS terminals. i.e. (+) to (+) / (-) to (-). Disconnect one or more battery cell links in each tier. Do not
reconnect these links and do not close the battery circuit breaker unless authorized by the commissioning engineer.
.
3.9 UPS Parallel Installation
The following sections introduce the installation procedures specific to a parallel system.
3.9.1 Cabinet installation
Connect all the UPS needed in the parallel system as below.
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Make sure each UPS input breaker is in the “off” position and there is no output from any of the UPS.
Battery groups can be connected separately or in parallel, which means the system can be either
a separate battery or a common battery.
WARNING!
Make certain the N, A (L1), B (L2), C (L3) lines are correct and grounding is well secured.
3.9.2 Parallel cable installation
The shielded and double insulated control cables must be interconnected in a ring configuration between UPS units as shown below. The ring configuration ensures high reliability of the control.
3.9.3 Requirement for the parallel system
For a group of paralleled modules behave as one large UPS system and in order to assure that all modules are equally utilized and comply with relevant wiring rules, follow the requirements below:
1) All UPS must be of the same rating and be connected to the same bypass source.
2) The Bypass and Mains input sources must be referenced to the same neutral potential.
3) The outputs of all the UPS modules must be connected to a common output bus.
4) The length and specification of power cables including the bypass input cables and the
UPS output cables must be the same. This facilitates load sharing when operating in bypass mode.
3.10 Computer access
To use the included software management program Muser4000 a USB connection is required. One end of an USB cable connects to the computer and the other end connects to the USB port
on the UPS.
Open the Muser4000 software, then click on the “system” button.
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The “Software Parameter Setting” window will open, as below. Select the COM port related to
the UPS, set the baud rate as 9600 and for the Protocol select “HIP”. Save these settings.
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On the main page of Muser4000, click on the button of “Append. The “Append equipment”
window will open as below.
Enter the name of the UPS into “Equipment Name” box, and select the ID address for the
UPS in the “Equipment address” box.
Click on the “Append” button to complete the connection between UPS and computer.
CAUTION!
Do not use the PC Software to set output voltage and frequency while the inverter is running. Shut down the inverter, before using the PC Software to set the output voltage and frequency.
4Operation
4.1 Operation Modes
The UPS is a double-conversion on-line UPS that may operate in the following modes:
Normal mode
The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. The inverter converts the DC power to AC and supplies to the load.
Battery mode (Stored Energy Mode)
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If the AC mains input power fails, the inverter, which obtains power from the battery, supplies the critical AC load. There is no power interruption to the critical load. The UPS will automatically return to Normal Mode when AC recovers.
Bypass mode If the inverter is out of order, or if overload occurs, the static transfer switch will be activated to
transfer the load from the inverter supply to bypass supply without interruption to the critical load. In the event that the inverter output is not synchronized with the bypass AC source, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load. This is to avoid paralleling of unsynchronized AC sources. This interruption is programmable but typically set to be less than an electrical cycle e.g. less than 15ms (50Hz) or less than 13.33ms (60Hz).
ECO Mode
When the UPS is at AC Mode and the requirement to the load is not critical, the UPS can be set at ECO mode in order to increase the efficiency of the power supplied. In ECO mode, the UPS
works in Line-interactive mode, so the UPS will transfer to bypass supply. When the AC is out of
the set window, the UPS will transfer from bypass to Inverter and supplies power from the battery.
The LCD shows all related information on the screen.
Parallel redundancy mode (system expansion)
To achieve a higher capacity and / or increase reliability, the outputs of up to four UPS can be programmed to operate in parallel. Each UPS has a built-in parallel controller and coordinates with the other UPS using a control cable to manage load sharing automatically.
Maintenance mode (Manual Bypass)
A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is out of order or in repair and this manual bypass switch bears for equivalent rated load.
4.2 Turn On / Off UPS
4.2.1 Restart procedure
CAUTION!
Make certain grounding is correct and secure.
Set the Battery Breaker to the “ON” for long run UPS.
Switch ON the power switch for standard UPS.
CAUTION!
Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated
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from the UPS output terminals.
Switch ON UPS input switch
If the Rectifier input is within voltage range, the rectifier will start up in 30 seconds, the inverter
will start up after.
Switch ON UPS output switch
If the rectifier fails at startup, the bypass LED will light up. When the inverter starts up, the UPS will transfer from bypass mode to inverter mode, and then the bypass LED extinguishes and the
inverter LED lights up. The status will be shown on the LCD display.
4.2.2 Test procedure
CAUTION!
When the UPS is operating normally it may take 60 seconds to boost up the system and perform self-test completely.
Switch off the MAINS to simulate utility failure.
The rectifier will turn off and the battery should feed the inverter without interruption. At
this time, the battery LEDs should be turned on.
Switch on the MAINS to simulate utility recovery.
The rectifier will restart automatically after 20 seconds and the inverter will supply to the load. It is recommended to use Dummy loads for testing. The UPS can be loaded up to
its maximum capacity during load test.
4.2.3 MAINTENANCE BYPASS
To supply the load from the Mains, activate the internal mechanical bypass switch.
CAUTION!
The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned.
Switch to mechanical bypass
CAUTION!
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If the UPS is running normally and can be controlled through the display, carry out steps 1 to 5; otherwise, go to Step 4.
1. Open the cover of maintenance switch, the UPS turns to bypass mode automatically.
2. Turn on MAINTANCE breaker
3. Open BATTERY breaker
4. Switch OFF the MAINS breaker
5. Switch OFF OUTPUT breaker At this time the bypass source will supply to the load through the MAINTENANCE breaker.
Switch to normal operation (from mechanical bypass)
CAUTION!
Do not attempt to switch the UPS back to normal operation until it has been verified that there are no internal UPS faults
Switch ON the output breaker.
Switch ON the input breaker.
The UPS powers from the static bypass instead of the maintenance bypass, the bypass LED will light up.
Switch OFF the maintenance bypass breaker, the output is supplied by the static bypass of the UPS.
Replace the maintenance switch cover.
The rectifier will operate normally after 30 seconds. If the inverter works normally, the system will be transferred from bypass mode to normal mode.
4.2.4 Cold start procedure CAUTION! Follow these procedures when the input AC Utility Failure, but battery is
normal.
Set the Battery Breaker to the “ON” position for long run UPS.
Switch ON the power switch for standard UPS.
Turn on the Output switch.
Switch ON the power switch (power will feed to auxiliary power board).
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Trigger the cold start button (position 5) as shown below.
When battery conditions are normal the rectifier starts operation, 30s later the inverter starts and the battery LED will be on.
CAUTION!
Press the start button for 30 seconds until the battery switch closes.
4.2.5 Shut down procedure CAUTION!
This procedure should be followed to completely shut down the UPS and the LOAD. After all power switches, isolators and circuit breakers are opened, there should be no output.
On-line mode:
Press OFF to shut down the UPS, wait about 30s.
Open the BATTERY breaker for long run UPS.
Open the battery power switch for standard UPS.
Switch OFF the input breaker.
Open the OUTPUT breaker. The UPS shuts down.
To completely isolate the UPS from AC Mains, all switches for the utility input shall be turned
off.
At the primary input distribution panel, a label should be posted to advise personnel that the
UPS circuit is under maintenance.
Battery mode:
Press OFF to shut down the UPS, wait about 30s.
Open the BATTERY breaker for long run UPS.
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Open the battery power switch for standard UPS.
Open the OUTPUT breaker. The UPS shuts down.
WARNING!
Wait for about 5 minutes for the internal DC bus and capacitors to completely discharged.
4.2.6 Parallel UPS Settings
Connect the UPS to the computer.
Power on the UPS.
Open Muser4000 software, click System, then select -> “User Set
From User Set window click “Set”.
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From the Data Set window select Parallel for the “Work Mode” value, then click Set to
save the values, as shown below. The UPS will sound a beep to indicate that the setting has been correctly saved.
From the Data Set window select Ups ID, and put the ID value for the parallel UPS in the
box on the right side. Click “Set” to save the values, as shown below. The UPS will sound a “beep” to indicate that the setting has been correctly saved.
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CAUTION!
After changing the parallel system ID, the connection between Muser4000 and UPS equipment may be interrupted. If this occurs, re-connect according to the instructions described previously.
CAUTION!
The Parallel cable cannot be connected when setting the parallel parameters.
If after setting the UPS, paralleling of UPS is required;
Power off all the UPS.
Connect all the UPS according to “parallel cable installation”.
Then power on the UPS.
4.3 The LCD/LED Display
Overview of the operating panel of the UPS
(1)LED indicator (2)LCD display (3) Scroll button: enter to next item (4)Off button (5)On button
Introduction
The display provides more functions than those described in this manual.
CAUTION!
The setting of most parameter cannot be set when the UPS is in inverter mode.
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Main Page: default display
Data : Press key for short time to select Data page, the Data page displays input
data and output data
INPUT : Press Off key for short time to enter Data, the first page is mains input and
bypass input data.
Date and time
Bypass data
Input data
Process diagram
Battery data
Temperature
Event and fault
ID number
Output data
UPS work mode
Display item
UPS status
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OUTPUT : press key for short time to move to the second page, the second page of Data is Output data.
OUTPUT : press key for short time to move to the third page, the third page of data is
Battery data.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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LOAD : press key for short time to move to the fourth page, the fourth page of data is Load data.
INSIDE: press key for short time to move to the fifth page, the fifth page of data is Inside data.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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INFO : Press key for long time to exit Data, and press key for short time move to Info,
this page displays the version of the LCD/LED, DSP and the UPS type.
SETTING-User : press key for short time to move to the setting page, then press OFF key
to enter setting-user page. Press key to change item, press OFF key to enter item and press key to change value, press OFF key confirm the setting.
Test Now : Press OFF key to enter test now item, press to select test value and press OFF to confirm. The Battery manual test command can test battery discharge for 10s, 10min and to EOD.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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Maintenance : Press + OFF key to enter maintenance and display a password window,
press change the number and press OFF to select the value, the password is “1121.
Maintenance-System : press OFF key to enter item and confirm value, press change value. Operating mode : Normal, Parallel, ECO V_Output Grade : 220/230/240 F_Output Grade : 50 and 60 F_mode : CVCF and Non-CVCF Test type : 10s, 10min and EOD Test Cycle : 1~30 days Equipment ID : Device address is 1~15, it is the MODBUS device address used for RS232
& RS485 communication ports. Press to set the address 1~15. When battery temperature sensor is open, choose 1~10 & 13~15; If it’s parallel
mode and device address <= parallel quantity, device address= parallel ID.
Press “ON” to exit the device address setting and save the device
address setting value and parallel ID setting. (Note: Under single UPS mode, until this device address setting save and exit, single UPS setting is done.)
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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Temp. Sensor SW : ON or OFF. OFF means turn off the sensor switch, ON means turn on
the sensor switch, send query command to sensor with address 11,12 every second.
Maintenance-Bypass : press OFF key to enter item and confirm value, press change value. Upper Limit : 5%, 10%, 15%, 20%, 25% Lower Limit : -10%, -20%, -30%, -45% F_Range : 1%, 2%, 4%, 5%, 10%
Maintenance-Battery : press OFF key to enter item and confirm value, press change value.
Number : 16/18/20 PCS Total (Note: there are 8/9/10pcs for each + string and - string)
Capacity : 7~2000Ah
Boost charge : Enable or disable Group : 1~8 V-Boost : 2.30~2.40, step is 0.01V V-Float : 2.20~2.29, step is 0.01V V-EOD :1.75V or 1.80V
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
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I-Maxcharge : 1~10A
Maintenance-Parallel : This item can be selected after the work mode is set to parallel. Press
OFF key to enter item and confirm value, press change value.
ID : 1~4. UPS ID.
Number : 1~4, UPS parallel max number
Redu. Num : 1~3, redundancy UPS number
Record : Displays event records and fault records
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Record-Event : Press to select Up or Down or Delete. Press OFF key to confirm.
Record-Fault : Press to select Up or Down or Delete. Press OFF key to confirm.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 32
Display messages
UPS Operational Status and Modes (Events):
No.
Information
stand for
LED
Fault
Bypass
Battery
Inverter
1
Initialized
EXTINGUISH
EXTINGUISH
EXTINGUISH
EXTINGUISH
2
Standby Mode
EXTINGUISH
EXTINGUISH
X
EXTINGUISH
3
No Output
EXTINGUISH
EXTINGUISH
X
EXTINGUISH
4
Bypass Mode
EXTINGUISH
LIGHT
X
EXTINGUISH
5
Utility Mode
EXTINGUISH
EXTINGUISH
X
LIGHT
6
Battery Mode
EXTINGUISH
EXTINGUISH
LIGHT
EXTINGUISH
7
Battery
Self-diagnostics
EXTINGUISH
EXTINGUISH
LIGHT
EXTINGUISH
8
Inverter is
starting up
EXTINGUISH
X
X
EXTINGUISH
9
ECO Mode
EXTINGUISH
X X X
10
EPO Mode
LIGHT
EXTINGUISH
X
EXTINGUISH
11
Maintenance
Bypass Mode
EXTINGUISH
EXTINGUISH
EXTINGUISH
EXTINGUISH
12
Fault Mode
LIGHT
X X X
13
Debug Mode
X X X
X
14
Frequency
converter Mode
EXTINGUISH
X
EXTINGUISH
LIGHT
15
Ageing Mode
EXTINGUISH
LIGHT
EXTINGUISH
LIGHT
CAUTION"X" means it is determined by other conditions
UPS Alarm Information (Faults):
No.
UPS Alarm Warning
Buzzer
LED
1
Rectifier Fault
Beep continuously
Fault LED lit
2
Inverter fault(Including Inverter
bridge is shorted)
Beep continuously
Fault LED lit
3
Inverter Thyristor short
Beep continuously
Fault LED lit
4
Inverter Thyristor broken
Beep continuously
Fault LED lit
5
Bypass Thyristor short
Beep continuously
Fault LED lit
6
Bypass Thyristor broken
Beep continuously
Fault LED lit
7
Fuse broken
Beep continuously
Fault LED lit
8
Parallel relay fault
Beep continuously
Fault LED lit
9
Fan fault
Beep continuously
Fault LED lit
10
Reserve
Beep continuously
Fault LED lit
11
Auxiliary power fault
Beep continuously
Fault LED lit
12
Initialization fault
Beep continuously
Fault LED lit
13
P-Battery Charger fault
Beep continuously
Fault LED lit
14
N-Battery Charger fault
Beep continuously
Fault LED lit
15
DC Bus over voltage
Beep continuously
Fault LED lit
16
DC Bus below voltage
Beep continuously
Fault LED lit
17
DC bus unbalance
Beep continuously
Fault LED lit
18
Soft start failed
Beep continuously
Fault LED lit
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 33
19
Rectifier Over Temperature
Twice per second
Fault LED lit
20
Inverter Over temperature
Twice per second
Fault LED lit
21
Input neutral loss
Twice per second
Fault LED lit
22
Battery reverse
Twice per second
Fault LED lit
23
Cable connection error
Twice per second
Fault LED lit
24
CAN comm. Fault
Twice per second
Fault LED lit
25
Parallel load sharing fault
Twice per second
Fault LED lit
26
Battery over voltage
Once per second
Fault LED blinking
27
Mains Site Wiring Fault
Once per second
Fault LED blinking
28
Bypass Site Wiring Fault
Once per second
Fault LED blinking
29
Output Short-circuit
Once per second
Fault LED blinking
30
Rectifier over current
Once per second
Fault LED blinking
31
Bypass over current
Once per second
BPS LED blinking
32
Overload
Once per second
INV or BPS LED
blinking
33
No battery
Once per second
Battery LED blinking
34
Battery under voltage
Once per second
Battery LED blinking
35
Battery low pre-warning
Once per second
Battery LED blinking
36
Internal Communication Error
Once per 2
seconds
Fault LED blinking
37
DC component over limit.
Once per 2
seconds
INV LED blinking
38
Parallel Overload
Once per 2
seconds
INV LED blinking
39
Mains volt. Abnormal
Once per 2
seconds
Battery LED lit
40
Mains freq. abnormal
Once per 2
seconds
Battery LED lit
41
Bypass Not Available
BPS LED blinking
42
Bypass unable to trace
BPS LED blinking
43
Inverter on invalid
44
Reserve
45
inverter not on
4.4 Options
SNMP card: internal SNMP / external SNMP optional
Loosen the 2 torque screws (on each side of the card).
Carefully pull out the card. Reverse the procedure for re-installation
The slot called SNMP supports the MEGAtec protocol.
Note: NetAgent II-3 port is also a tool to remotely monitor and manage any UPS system
NetAgent II-3Ports supports the Modem Dial-in (PPP) function to enable the remote control via
the internet when the network is unavailable.
In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add
NetFeeler Lite to detect temperature, humidity, smoke and security sensors. Thus, making
NetAgent II a versatile management tool. NetAgent II also supports multiple languages and is
setup for web-based auto language detection.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 34
Typical topology of the UPS Network Management
Relay card
The card is used to provide the interface for UPS peripheral monitoring. The card is connected to
peripheral monitoring devices via DB9 female. The Relay card facilitates the effective monitoring
of the real-time status of UPS and timely feedback when an abnormal situation occurs (such as
UPS failure, mains interruption, UPS bypass, etc.). It is installed in the intelligent slot of the UPS.
The relay card includes 6 output ports and one input port. Please refer to the following table for
details.
DB9 interface: Connect to upper control terminal. The definition of the pins is defined as below:
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 35
Appendix 1 Specifications
Model
T 3310E
T3310E-B
T 3315E
T3315E-B
T 3320E
T3320E-B
Capacity
10KVA
15KVA
20KVA
9KW
13.5KW
18KW
Input
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Voltage Range
208~478Vac
Frequency Range
45-55Hz at 50Hz/54-66Hz at 60Hz (auto sensing)
Power Factor
≥0.99
Current THDi
≤3%(100% nonlinear load)
Bypass Voltage Range
Max. voltage: 220Vac: +25%(optional +10%,+15%,+20% ) 230Vac: +20%(optional +10%,+15% ) 240Vac: +15%(optional +10% )
Min. voltage: -45% (optional -10%, -20%, -30%)
Frequency protection range: ±10%
Generator Input
Support
Output
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Power Factor
0.9
Voltage Regulation
±1%
Frequency
Utility Mode
±1%, ±2%, ±4%, ±5%, ±10% of the rated frequency(optional)
Battery
Mode
(50/60±0.2%)Hz
Crest Factor
3:1
THD
≤2% with linear load
≤5% with non linear load
Battery
Voltage
E-B UNIT: ±120Vdc (20pcs 12V9AH); (2x20pcs 12V9AH optional) E UNIT: ±96V/±108V/±120 Vdc (16/18/20pcs optional)
E-B UNIT: ±120Vdc (2x20pcs 12V9AH);
E UNIT Optional Voltage:
±96V/±108V/±120Vdc (16/18/20pcs
optional)
Charge Current(A)
(charge current can be
set according to battery
capacity installed)
E-B UNIT: 1.35A (2.7A optional) E UNIT: Max. current 10A
E-B UNIT: 2.7A
E UNIT: Max. current 10A
Transfer Time
Utility to Battery : 0ms; Utility to bypass: 0ms
Protection
Overload
AC Mode
Load≤110%: last 60min,≤125%: last 10min,≤150%: last
1min, >150% change to bypass immediately
Bat. Mode
Load≤110%: last 10min, ≤125%: last 1min, ≤150%: last
5S, >150% shut down UPS immediately
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Page 36
Bypass Mode
Breaker 20A
Breaker 32A
Breaker 40A
Short Circuit
120A peak
140A peak
Overheat
Line Mode: Switch to Bypass; Backup Mode: Shut down UPS
immediately
Battery Low
Alarm and Switch off
Self-diagnostics
Upon Power On and Software Control
EPO(optional)
Shut down UPS immediately
Battery
Advanced Battery Management
Noise Suppression
Complies with EN62040-2
Alarms
Audible & Visual
Line Failure, Battery Low, Overload, System Fault
Display
Status LED & LCD
Line Mode, Bypass Mode, Battery Low, Battery Bad,
Overload & UPS Fault
Reading On the LCD
Input Voltage, Input Frequency, Output Voltage, Output
Frequency, Load Percentage, Battery Voltage & Inner
Temperature
Communication Interface
USB, RS485, Parallel (optional), Coupler dry contact,
Intelligent slot, SNMP card (optional), Relay card (optional)
Environment
Operating
Temperature
0℃~40
Storage Temperature
-25℃~55
Humidity
095% non condensing
Altitude
< 1500m.When>1500m,lower the rated power for use
Other
Dimensions(D×W×H )
828x250x868
Weight (Kg)
115/57
170/63
171/64
Safety Conformance
CE,EN/IEC 62040-2,EN/IEC 62040-1-1
Model
T 3330E
T3330E-B
T 3340E
T3340E-B
Capacity
30KVA
27KW
40KVA
36KW
Input
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Voltage Range
208~478Vac
Frequency Range
45-55Hz at 50Hz/54-66Hz at 60Hz (auto sensing)
Power Factor
≥0.99
Current THDi
≤3%(100% nonlinear load)
Bypass Voltage Range
Max. voltage: 220Vac: +25%(optional +10%,+15%,+20% ) 230Vac: +20%(optional +10%,+15% ) 240Vac: +15%(optional +10% )
Min. voltage: -45% (optional -10%, -20%, -30%)
Frequency protection range: ±10%
Generator Input
Support
Output
Phase
3 Phase 4 Wires and Ground
Rated Voltage
380/400/415Vac
Power Factor
0.9
Voltage Regulation
±1%
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Page 37
Frequency
Utility Mode
±1%, ±2%, ±4%, ±5%, ±10% of the rated frequency(optional)
Battery
Mode
(50/60±0.2%)Hz
Crest Factor
3:1
THD
≤2% with linear load
≤5% with non linear load
Battery
Voltage
E-B UNIT: ±120Vdc
(3x20pcs 12V9AH);
E UNIT: Optional Voltage:
±96V/±108V/±120Vdc
(16/18/20pcs optional)
E UNIT: Optional Voltage:
±192V/±204V/±216V/±228V/±
240VDC
(32 /34/36/38/40PCS)
Charge Current(A)
(charge current can be
set according to battery
capacity installed)
E-B UNIT: 4.5A
E UNIT: Max. current 10A
E UNIT: Max. current 10A
Transfer Time
Utility to Battery : 0ms; Utility to bypass: 0ms
Protection
Overload
AC Mode
Load≤110%: last 60min, ≤125%: last 10min, ≤150%: last
1min, >150% change to bypass immediately
Bat. Mode
Load≤110%: last 10min,
≤125%: last 1min, ≤150%:
last 5S, >150% shut down
UPS immediately
Load≤110%: last 60min,
≤125%: last 10min, ≤150%:
last 1min, >150% shut down
UPS immediately
Bypass Mode
Breaker 63A
Breaker 80A
Short Circuit
164A Peak
Overheat
Line Mode: Switch to Bypass; Backup Mode: Shut down UPS
immediately
Battery Low
Alarm and Switch off
Self-diagnostics
Upon Power On and Software Control
EPO(optional)
Shut down UPS immediately
Battery
Advanced Battery Management
Noise Suppression
Complies with EN62040-2
Alarms
Audible & Visual
Line Failure, Battery Low, Overload, System Fault
Display
Status LED & LCD
Line Mode, Bypass Mode, Battery Low, Battery Bad,
Overload & UPS Fault
Reading On the LCD
Input Voltage, Input Frequency, Output Voltage, Output
Frequency, Load Percentage, Battery Voltage & Inner
Temperature
Communication Interface
USB, RS485, Parallel (optional), Coupler dry contact,
Intelligent slot, SNMP card (optional), Relay card (optional)
Environment
Operating
Temperature
0℃~40
Storage Temperature
-25℃~55
Humidity
095% non condensing
Altitude
< 1500m.When>1500m,lower the rated power for use
Other
Dimensions(D×W×H )
828x250x868
Weight (Kg)
223/71
73
Safety Conformance
CE,EN/IEC 62040-2,EN/IEC 62040-1-1
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 38
Appendix 2 Problems and Solutions
In case the UPS cannot work normally, it might be wrong in installation, wiring or operation. If all
these conditions are checked without solving the problem, please consult the local agent right away
and provide them with the information below.
1Product model name and serial number. 2Describe the fault in detail, such as LCD display info, LED lights status, etc.
Read the user manual carefully.
No.
Problem
Possible reason
Solution
1
Utility is connected but the UPS cannot be
powered ON.
Input power supply is not connected; Input voltage low; Input switch of UPS is not
switched ON.
Measure UPS input voltage / frequency is within the window. Check UPS input is switched ON.
2
Utility normal, but Utility LED light not on, the UPS is operating in battery
mode
The input breakers of UPS are not ON; input cable not
well connected
Switch ON the input breaker; Make sure the input cable is well connected.
3
The UPS does not indicate any fault, but
no output voltage
Output cable not well connected; Output breaker not switched ON
Make sure the output cable is well connected; Switch ON output breaker.
4
Utility LED is flashing
Utility voltage exceeds UPS
input range.
If the UPS operates in battery mode, pay attention to the remaining backup time needed.
5
Battery LED is flashing, but no charge
voltage and current
Battery breaker not switched ON, batteries are damaged, reversely connected. Battery number and capacity are not
set correctly.
Switch ON battery breaker. If batteries are damaged, replace all batteries and correct cable polarity; Set the correct battery
number and capacity.
6
Buzzer every 0.5 seconds, displays
“output overload”
Overload
Remove some or all of the load
7
Buzzer long beeps, LCD display “29”fault
code
The UPS output is in short
circuit
Make sure the load is not in short
circuit, and then restart the UPS.
8
The UPS only works
on bypass mode
UPS is set to ECO mode, or the transfer times to bypass
mode are limited.
Set UPS to working mode
(non-parallel), reset the transfer times for bypass, re-start the UPS
9
Cannot Black start
Battery switch is not properly closed. Battery fuse is blown
open. Battery reserve is low. Wrong battery quantity set;
Power breaker in the rear
panel not ON.
Close the battery switch. Change fuse. Recharge battery. Power ON the UPS with AC and set battery quantity. Switch ON power
breaker.
10
Buzzer beeps continuously and LCD indicates 1,3,5,9,15,
etc. fault codes
UPS is out of order
Consult with local agent for repair
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 39
Appendix 3 USB communication port definition
Definition of port:
Connection between PC USB port and UPS USB port.
PC USB port
UPS USB port
Description
Pin 1
Pin 1
PC : +5V
Pin 2
Pin 2
PC : DPLUS signal
Pin 3
Pin 3
PC :DMINUS signal
Pin 4
Pin 4
Signal ground
Available function of USB
Monitor UPS power status. Monitor UPS alarm info. Monitor UPS running parameters. Timing off/on setting.
Communication data format
Baud rate ---------- 9600bps Byte length ---------- 8bit End bit ---------- 1bit Parity check ---------none
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time, only one
can be used at any time.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 40
Appendix 4 RS232 communication port definition
Definition of Male port
Connection between PC RS232 port and UPS RS232 port
PC RS232 port
UPS RS232 port
Pin 2
Pin 2
UPS send,PC receive
Pin 3
Pin 3
PC send,UPS receive
Pin 5
Pin 5
ground
Available function of RS232
Monitor UPS power status. Monitor UPS alarm info. Monitor UPS running parameters. Timing off/on setting.
RS-232 communication data format
Baud rate ---------- 9600bps Byte length ---------- 8bit End bit ---------- 1bit Parity check ---------none
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time, only one
can be used at any time.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 41
Appendix 5 RS485 communication port definition
Definition of port
Connection between the Device’s RS485 port and UPS RS485 port.
device(RJ45)
UPS(RJ45)
Description
Pin 1/5
Pin 1/5
485+ A
Pin 2/4
Pin 2/4
485 - B
Pin7
Pin7
+12Vdc
Pin8
Pin8
GND
Available function of RS485
Monitor UPS power status. Monitor UPS alarm info. Monitor UPS running parameters. Timing off/on setting. Battery environment temperature monitoring. Charging voltage modulation depending on batteries temperature
RS-485 communication data format
Baud rate ---------- 9600bps Byte length ---------- 8bit End bit ---------- 1bit Parity check ---------none
CAUTION!
USB, RS232 and RS485 interface cannot be used at the same time, only one
can be used at any time.
NOTE: RS485 port pin7 is 12Vdc.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 42
Appendix 6 Dry contact port communication port definition
Definition of Male port
Instruction:
UPS
Instruction
Pin1
UPS Battery Low
Pin2
AC Power Failure
Pin3
Turn off UPS
Pin4
Common GND
Function description:
Monitor UPS status; Monitor UPS battery status; Shutdown UPS.
KE 4256-3230 Keatec T Series UPS 10-40K 380Vac Users Guide English 20170126 This manual is for qualified personnel only.
Page 43
Appendix 7 REPO instruction
Definition of port
Connection diagram
Connection between the button and UPS REPO port.
Button
UPS REPO
Description
Pin 1
Pin 1
EPO
Pin 2
Pin 2
GND
A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be
installed in a remote location and connection through simple wires to the REPO connector.
The remote switch can be connected to several UPS in a parallel architecture allowing the user
to stops all units at once.
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