Appendix E: Ordering Information ..............................................................................................74
phone 508.429.6809 fax 508.893.0160
e-mail info@kdscientific.com web www.kdscientific.com
KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
General Information
6
KDS Allegro Peristaltic Pump System User’s Manual
General Information
SAFETY INFORMATION
Please read the following safety precautions to ensure proper use of your peristaltic pump. If the equipment is
used in a manner not specified, the protection provided by the equipment may be impaired.
To Preve nt Hazard or Injury:
USE PROPER POWER SUPPLY
The pump is supplied with an approved power supply and line cord. To maintain the safety integrity of the device,
use only the following power supplies:
Use only the specified line cord for this product and make sure line cord is certified for country of use. The
operating voltage range for the KDS Allegro Peristaltic Pump System is 30 VDC. The universal power supply
operating voltage range is 100-240 VAC, 50-60 Hz.
GROUND THE PRODUCT
This product is grounded through the grounding conductor of the power cord. To avoid electric shock, the
grounding conductor must be connected to earth ground. Before making any connections to the input or output
terminals of the product, ensure that the product is properly grounded.
MAKE PROPER CONNECTIONS
Make sure all connections are made properly and securely. Any signal wire connections to the unit must be no longer than 3
meters.
OBSERVE ALL TERMINAL RATINGS
Review the operating manual to learn the ratings on all connections.
AVOID EXPOSED CIRCUITRY
Do not touch any electronic circuitry inside of the product.
AVOID PINCH HAZARD
A pinch hazard may exist between the pusher block and end blocks. Avoid placing fingers between these points
while the pump is running.
DO NOT OPERATE WITH SUSPECTED FAILURES
If damage is suspected on or to the product do not operate the product. Contact qualified service personnel to perform
inspection.
ORIENT THE EQUIPMENT PROPERLY
Do not orient the equipment so that it is difficult to operate the disconnection device.
PLACE PRODUCT IN PROPER ENVIRONMENT
Review the operating manual for guidelines for proper operating environments.
OBSERVE ALL WARNING LABELS ON PRODUCT
Read all labels on product to ensure proper usage.
!
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CAUTION
Refer to Manual
Protective Ground
Terminal
KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
General Information
7
KDS Allegro Peristaltic Pump System User’s Manual
WARRANTY AND REPAIR INFORMATION
CAUTION: REFER TO SAFETY INFORMATION AND SETTING UP THE KDS Allegro
Peristaltic Pump System BEFORE PLUGGING IN THE PUMP.
!
Manual Description
This manual is designed to provide all operational and program information required to operate and maintain the
KDS Allegro Peristaltic Pump System. The functions and features are described in the Technical Specifications section.
Warranty
KD Scientific warranties this instrument for a period of one year from date of purchase. At its option, KD Scientific will
repair or replace the unit if it is found to be defective as to workmanship or materials. This warranty does not extend to
damage resulting from misuse, neglect or abuse, normal wear and tear, or accident. This warranty extends only to the
original consumer purchaser.
IN NO EVENT SHALL KD SCIENTIFIC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some
states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or
exclusion may not apply to you. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY, OR FITNESSFOR A PARTICULAR USE, OR OF ANY OTHER NATURE. Some states do not allow this limitation on an implied
warranty, so the above limitation may not apply to you.
If a defect arises within the warranty period, promptly contact KD Scientific, 84 October Hill Road, Holliston,Massachusetts 01746 at 1–508-429-6809. Email address is info@kdscientific.com. Goods will not be accepted for
return unless an RMA (returned materials authorization) number has been issued by our customer service department.
The customer is responsible for shipping charges for non-warranty repairs. Please allow a reasonable period of time
for completion of repairs or replacement. If the unit is replaced, the replacement unit is covered only for the remainder
of the original warranty period dating from the purchase of the original device.
This warranty gives you specific rights, and you may also have other rights which vary from state to state.
Repair Facilities and Parts
KD Scientific stocks replacement and repair parts. When ordering, please describe parts as completely as possible,
preferably using a part number obtained from our Customer Service department. If practical, enclose a sample part
or sketch. We offer a complete reconditioning service.
Serial Numbers
All inquiries concerning our product should refer to the serial number of the unit, located on the rear panel.
Calibrations
All electrical apparatus are calibrated at rated voltage and frequency. KD Scientific recommends an annual
calibration of the pump.
CAUTION: For research use only. Not for clinical use on patients.
!
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
General Information
8
KDS Allegro Peristaltic Pump System User’s Manual
Specifications
Accuracy± 0.5%
Tubing (Min./Max.)0.8-8.0 mm (Allegro I, III); 0.8-4.8 mm (Allegro II)
Tubing Durometer Range (Min./Max.)55A-62A
Flow Rate(per channel, tubing dependant)*
Display4.3" WQVGA TFT Color Display with
Non-Volatile MemoryStores all settings
Connectors:
RS-485IEEE-1394, 6 pos
USBType B
I/O & TTL15 pin D-Sub Connector
Footswitchmini phone jack
Pressure (Max)30 psi
Drive Motor1.8° Stepper Motor
Motor Drive ControlMicroprocessor with 1/16 microstepping
Step Rate:
Minimum27.5 sec/µstep
Maximum26 µsec/µstep
Maximum RPM:
Allegro I375
Allegro II/III312
Input Power30 VDC
Input Power Connection2.5mm ID x 5.5mm OD male plug
Power Supply100-240 VAC, 50-60 Hz, 8 Watts Universal
Dimensions (Control Box) (W x D x H)22.9 x 19.7 x 7.6 cm (9.0 x 7.75 x 3.0 in)
Dimensions (Pump Head) (W x D x H)11.5 x 24.1 x 11.8 cm (4.5 x 9.5 x 4.63 in)
Weight2.66 kg (5.9 lbs)
Touch Screen
Power Supply, Use Only a KD Scientific
Approved Power Supply and Line Cord
*Please see tubing table (Appendix A).
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
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KDS Allegro Peristaltic Pump System User’s Manual
Specifications (continued)
Atmospheric Specifications:
Operating Temperature4°C to 40°C (40°F to 104°F)
Storage Temperature-10°C to 70°C (14°F to 158°F)
Operating HumiditySee Chart Below
Storage Humidity20% to 80% RH, non condensing
Method of OperationContinuous
ClassificationClass I
Pollution Degree1
Installation CategoryII
Supplier NameKDS
Supplier Address84 October Hill Rd., Holliston, MA 01746
phone 508.429.6809 fax 508.893.0160
e-mail info@kdscientific.com web www.kdscientific.com
KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Product Overview
10
KDS Allegro Peristaltic Pump System User’s Manual
Product Overview
The KD Scientific Allegro Peristaltic Pump System is
the next generation of peristaltic pumps. The system
offers unparalleled ease of use through the high
resolution color touch screen user interface. The full
touch screen interface enables the user to quickly create
configurations and recall them for easy use. The TFT
color display presents all the pump operating parameters
on an easy to view run screen.
The password feature prevents accidental configuration
changes ensuring the program’s integrity is retained.
Programs can also be set to be started on a time delay
for unattended operation.
An led light on the front panel makes it easy to see if the
pump is running. Once the pump starts to run, the display
shows the pump is running and the LED turns on. This will
make it easy to see the pump’s status.
The pumps are versatile and can be interconnected through
the RS-485 interface. Allegro Peristaltic Pump System
models can be mixed and matched in the daisy chain
offering maximum flexibility. Up to 99 pumps can be linked
together through the RS-485 interface. This interface is easy
to use provided each pump is assigned its own unique
pump address.
For limited laboratory space the Allegro Peristaltic Pump
controller can be placed on its side to reduce the
footprint. The display also tilts with the change to allow
the user to operate the pump vertically. The pump heads
can be stacked to save bench space.
Notifications and error messages are displayed for the
user to acknowledge, eliminating any guesswork about
problems.
Flow performance is optimized with a small step angle
stepping motor. The tubing mechanism is easy to use and
securely holds the tubing for smooth flow performance.
Advanced microstepping techniques are employed to
further reduce the step angle to eliminate flow pulsation.
A wide dynamic flow range can be programmed into the
pump. Flow rates are selectable with user selected
engineering units from L, ml, µl, nl and hours, minutes
and seconds.
The superior design of the full metal chassis provides
noise isolation and anti-vibration features for increased
reliability.
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5617-006 Rev E
Product Overview
11
KDS Allegro Peristaltic Pump System User’s Manual
Easy external connections to a computer or other control
devices are made through USB interface. Simple ASCII
commands make communication with the pump easy. For
direct control of the pump, the user can use the I/O
interface (15pin Dsub). A trigger output and a trigger
input in for external events such as a process parameter is
met. The footswitch input will allow the control of the
pump through an external device. The unit also has an
output for run indication allowing connection to a remote
light.
The forward/reverse dispensing programmable model
Allegro offers maximum flexibility and capability for
configuring and running different programs. Multiple
programs of 50 steps each can be configured and stored
in the unit, and recalled quickly with the touch of a
button. The programs are identified with a 15 character
alphanumeric name for easy identification and can be
stored on the computer and downloaded at future dates.
A relative clock is available to start and stop programs
based on time. Extensive programming options allow the
user to duplicate configurations, append one
configuration to another, rename programs, delete
programs, export programs to a PC or export a program
to another pump. This feature can ensure consistency and
accuracy of multiple pumps.
Preprogrammed profiles include Constant Rate and
Ramp. These standard profiles make configuration easy
to set up. If more complexity is needed the user can select
from advanced programming options including:
• Time delays
• Repeating steps
• Stopping the pump
• Triggering the pumps TTL output
• Accepting an event input in such as a user
touch
• Events can trigger the pump to dispense in
forward or reverse
The pump Information/setup screen shows the pump’s
software version. The pump’s alarm configurability
includes alarms for near end of run (user selectable),
completion of run, power up, keypad clicks and stall
detection.
ump Models
P
The Allegro Peristaltic Pump System is available in 3
different configurations.
Allegro I Peristaltic Pump System – Single channel
pump head and controller.
Allegro II Peristaltic Pump System – Dual channel
pump head and controller
Allegro III Peristaltic Pump System – Two stacked
single channel pump heads and controller.
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Product Overview
12
KDS Allegro Peristaltic Pump System User’s Manual
ALLEGRO PERISTALTIC PUMP SYSTEM TOUCHSCREEN BUTTON REFERENCE
The following buttons are part of the KDS Allegro Peristaltic Pump System software:
Settings: Access the settings menu used to
adjust the following parameters: Audible Alarms,
Pusher Block Force, Display Brightness, etc.
Fast Forward: Rotates in the forward (infuse)
direction (press & hold).
ast Reverse: Rotates in the reverse (withdraw)
F
direction (press & hold).
Rate Increase: Increases dispensing rate.
Rate Decrease: Decreases dispensing rate.
Direction (RD): Reverse direction.
Direction (FD): Forward direction.
Accept: Used to accept the parameters/settings on
a screen and return to previous screen in the menu.
Cancel: Used to cancel any changes/entries on a
screen and return to the previous screen in the menu.
Minimum Value Allowed: Used to
select minimum value allowed.
Maximum Value Allowed: Used to select
maximum value allowed.
onfigure: Used to set up the program.
C
Back: Used to call the Mode and Programs menu.
Page Down: Used to page down in a display list.
Page Up: Used to page up in a display list.
Line Up: Used to scroll up in a display list.
Line Down: Used to scroll down in a display list.
Insert Step: Used to insert a new Step in a Program
while editing/creating the Program. The new Step is
inserted after the Step that is currently selected.
Set Delay Parameters: Used to set the time
values for delayed operation. This permits the
pump to start automatically at a preset time
interval.
Set Delay Parameters: Indicates the Delay
Timer has been set. The pump will start
automatically.
Run Preview: Access the Run Preview screen that
shows a summary operating parameters.
Run/Resume: Used to Run or Resume a Program.
Re-Run: Clears counters/timers (except the Total
Infused Volume counter) and runs the selected
program from the beginning.
Stop: Used to stop running a Program.
Reset: Resets all counters/timers.
Delete Step: Used to delete the selected Step in a
Program while editing/creating the Program. To
confirm deletion, you must select the Delete Step
button a second time.
Move Step Up: Moves the currently selected Step
in a Program up one position in the Program Order
(e.g. Step 3 becomes Step 2).
Move Step Down: Moves the currently selected
Step in a Program down one position in the
Program Order (e.g. Step 2 becomes Step 3).
Copy Step: Creates a duplicate (copy) of the
currently selected Step in a Program and inserts it as
the last Step in the Program being created/edited.
Password Protection Off: Indicates that the pump
is currently unlocked. Pressing the button twice locks
the Touchpad.
Password Protection On: Indicates that the pump
is currently locked. Press the button and enter
password to unlock the Touchpad.
File Options: Access the File Options menu that is
used to manage the list of Programs and to export
Program information to an externally linked pump or
to a connected computer.
phone 508.429.6809 fax 508.893.0160
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
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KDS Allegro Peristaltic Pump System User’s Manual
electing An Item From a Menu List
S
Selecting items is easy with the Allegro Peristaltic Pump System.
Touch the item to select/highlight the item,
hen touch again to select it or press
t
Canceling a Selection
anceling selections is easy.
C
Press
Messages
There are different types of messages.
Error messages are shown in yellow.
• Critical
• Run--mode
• Program
• Set-up
Notices, alarms, confirming, and verified
messages are show in green.
• Alarms
• Confirm
• Verified
Entering Values
Entering new values is easy.
Use the keypad to
enter the number
Decimal point
Backspace Key
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Cancel and go back
to the previous screen
KD Scientific Allegro Peristaltic Pump System User’s Manual
Accept the value and
go back up to the
previous screen
Publication 5613-004-REV-A
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KDS Allegro Peristaltic Pump System User’s Manual
OPERATING INSTRUCTIONS
Protective Antiglare
ser Interface
U
Touchscreen
Run / Fault LED
Allegro Peristaltic Pump shown above
Close up view of the Allegro Peristaltic Pump rear connections
(connections vary depending on model type)
Foot Switch
I/O Connector
POWER CONNECTIONS
1. Plug the power supply into the pump.
2. Connect to a properly rated line cord. The Allegro
Peristaltic Pump power supply has a DC power
input connector on the rear of the unit. The operating
range for the Allegro Peristaltic Pump System series is
100 – 240 VAC, 50-60 Hz.
3. Turn on the main power switch.
USB Serial Input
(Type B)
RS-485 Connection
(Pump to Pump)
*Power Source -
When powering a pump
in a chain through an RS485 cable, toggle switch
to RS-485. Only one
pump can be powered
from the master through
the RS-485.
CAUTION: Do not connect to
firewire ports on a computer.
!
Damage may occur to the
pump or computer.
Main Switch
DC Power Input
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Product Overview
15
KDS Allegro Peristaltic Pump System User’s Manual
TUBE LOADING
1. Turn off the Allegro Peristaltic Pump controller.
Figure 1: Open and Load Pump Head
2. Rotate the lever to the left to open the pump head.
3. Load the correct size tubing between the retainers.
Please use Masterflex L/S® tubing only. Center the
tubing between the retainers as shown in Figure 1.
4. Rotate the lever to the right to close as shown in
Figure 2.
CAUTION: Stop the drive when
changing the tubing or its position in the
!
otor mechanism (the rotor is partially
r
exposed when the LOADING LEVER is
in the open position).
Figure 2: Close Pump Head
Note: The Allegro I single channel head is shown in Figure
1 & 2. The above instructions also apply to the dual
channel head used on the Allegro II model and the two
stacked single channel heads used in the Allegro III model.
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
16
KDS Allegro Peristaltic Pump System User’s Manual
Configuring the KDS Allegro Peristaltic Pump System
The KDS Allegro Peristaltic Pump System program is easy
to set up.
The Allegro Peristaltic Pump System is easily
configured. When the unit is powered up, the
Configuration Screen will be displayed.
Select Flow Rates
Select Target Volume
Pump Selection
The Allegro Peristaltic pump must be configured to run
with the installed head configuration.
1)Select the Setup button to enter the Set-up
menu.
2)Choose the proper button for your pump type.
Select I for the Allegro I, II for the Allegro II or III
for the Allegro III.
Select Mode
Select Tubing Manufacturer Size
Fast Reverse
Press and hold to activate
General
Pump
Parameter
Set-Up
Preview
Program
Jumps to
Run
Screen
Fast Forward
Mode Selection
Select MODE in the Configuration Display menu and the
Mode Selection screen will be displayed.
The available modes are as follows:
Dispense Mode: Dispense mode is the main operating
mode for the Allegro Peristaltic Pump System.
New Program: Program Mode allows the user to create
automatic dispense programs and save them for later
use.
Note: All created programs will be listed in the mode
directory.
Pump Type Selection
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
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KDS Allegro Peristaltic Pump System User’s Manual
ubing Selection
T
1. In the Configuration Display select the
Tubing button. The Tubing Selection Screen
ill be displayed.
w
2. The Tubing Selection screen contains a Custom
Tubing and Standard Tubing selection. Press the
Standard Tubing button to select a predefined
tubing size. Use the Line Up/Down and
Page Up/Down buttons to scroll through the
selections. Select the desired tubing and
press Enter.
Note: When changing tubing sizes,
please recalibrate the tubing before
using. Please see the Tube Calibration
section of this manual.
Press
3. For a Custom Tubing size, use this selection.
Press to enter a
custom tubing
Custom Tubing Definition Display
Press to enter the inside
diameter of the tubing
Press
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
18
KDS Allegro Peristaltic Pump System User’s Manual
Combining Flow Channels
For Allegro II & Allegro III systems, the flow channels can
be combined into a single output.
. Toggle the Combined Flow Icon
1
will change to:
2. When flow channels are combined, a note is
added to the configuration and run screens.
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KD Scientific Allego Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
19
KDS Allegro Peristaltic Pump System User’s Manual
low Rate Selection
F
1. In the Configuration Display enter the flow
rate by pressing Rate on the Configuration
creen. In this example we want to enter
s
150 ml/min.
Press
2. To change the units, press the units.
Enter the flow rate
3. In the
Units Selection Display select the volume
and the time base.
Press to select the
maximum flow rate for the
tubing size selected
Press to change the units
Press to select the
minimum flow rate for the
tubing size selected
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
20
KDS Allegro Peristaltic Pump System User’s Manual
arget Volume/Time Selection
T
1. In the Configuration Display enter the target
volume or time. In this example we want a
olume of 5 L.
v
NOTE: For time enter h:m:s. or press
gain to select secs. Time is accurate to
✐
a
+/- 0.01secs. Remember to enter the :
2. To change the units, press the units.
Press to select target volume
Press to select target time
Press Here
Press to change the units
3. In the
Units Selection Display select the
volume units.
Flow Direction
1. The flow direction is set on the Run screen. Press
the Run Preview button on the Configuration
screen to enter the Run screen.
2. On the Run screen select the Reverse Direction
button to run the flow in the reverse (counter
clockwise) direction or select the right Forward
Direction button to run the flow in the forward
(clockwise) direction.
Reverse
Direction
button
Forward
Direction
button
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KD Scientific Allegro Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
21
KDS Allegro Peristaltic Pump System User’s Manual
Tube Run-In
New tubing or tubing that has been idle for extended
periods should be run-in prior to use. The pump comes
standard with programs to complete this task. Any tube
ize that meets the diameter specifications for the
s
appropriate pump head can be used.
1. From the Mode Selection screen, select the
proper program for the head configuration of
the pump.
Please select program
Allegro I, II_BREAK_IN for the Allegro II or
III_BREAK_IN for the Allegro III.
2. Once the proper tube break-in program is
selected, the Program Configuration screen
will open.
3. Select the Run button to start the break-in
program. The program run time is 15 minutes.
I_BREAK_IN for the
Tubing Break-In Selections
✐
Select Run to start the
break-in program
NOTE: Large diameter and/or high
durometer tubing require lubrication of
tubing. See Appendix E for ordering
information.
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KD Scientific Allego Peristaltic Pump System User’s Manual
Publication 5613-004-REV-A
Configuring the KDS Allegro Peristaltic Pump System
22
KDS Allegro Peristaltic Pump System User’s Manual
ube Calibration
T
Please use the following procedure to calibrate tubing.
To achieve the best possible accuracy, the calibration
rocedure should be run before using the pump. Please
p
note that the pumping direction for calibration is always
forward.
1. From the Configuration screen, make
ppropriate selections for tubing size and flow
a
rate and select the Calibrate button and the
Calibration screen will open.
Select Calibrate when tubing and
flow rate have been entered
2. Insert appropriate tubing into Pump Head.
Please see the previous section for tubing
break-in procedure.
3. Insert tube inlet into supply fluid.
4. Press and hold the fast forward button to
prime the tubing. Priming will stop when the
button is released.
5. Insert tube outlet into a container to be placed
on a scale. The weight to volume conversion
for water is 1 gram = 1 ml.
6. Press the Run button. The drive will run until
stopped by the user.
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Select Fast Forward
to prime the tubing
KD Scientific Allego Peristaltic Pump System User’s Manual
Select Run
to start the
calibration
program
Publication 5613-004-REV-A
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23
KDS Allegro Peristaltic Pump System User’s Manual
7. Upon completion of the calibration run period,
the ‘Enter Volume Delivered’ button will be
activated. Please note the Volume reading listed
under the Tubing and Rate information on the
Calibration screen.
8. Select the Enter Volume Delivered button and
enter the Volume as measured on your scale
into the keypad and press Enter.
9. Press Enter on the Calibration screen to save
the setting or select the Run button to start the
procedure over again, or press the Reset
Calibration button to reset to the Factory
default value.
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KD Scientific Allego Peristaltic Pump System User’s Manual
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