KC HiLiTES Roof Mount Light Bar Harness User Manual
Installation Instructions
Roof Mount Light Bar Harness
Thanks forchoosingaKC HiLiTES product. Wetakepridein
building the highest quality, best engineered systems
possible. Yoursatisfaction with our product is important, so
if you have any questions, please call our customerservice
lineat800-528-0950.
PARTS INCLUDED IN YOUR WIRING KIT
1 - Pre-terminated harness with relay and fuses
5 - Screws 12 - Plastic adhesive clips
10 - Wire-ties
1 - Switch
17 ft. protective tubing 4 - Alcohol pads
1.WIRINGTHELIGHTBAR …
ASSUMING YOU HAVE PURCHASED YOUR KC LIGHTS AND
KC LIGHT BAR AND HAVE THEM MOUNTED ON THE TOP OF
THEVEHICLE, WE WILLPROCEED WITHWIRING THEMUSING
THEENCLOSEDINSTALLATIONKIT.
a.Begin at the light that is farthest from your battery.
battery is on the passenger side then start at the light on the
driversside
.
b.Find the 60” length of and wires and connect the
male and female bullet connectors to each of the lights.
ground wire on your light has a ring terminal, unplug it so the
harnesscan beplugged indirectly.
c.Route the wires toward the door jam while at the same time
securing them to the underside of the light bar using a few of
the enclosed plastic adhesive clips.
ALCOHOLPADSBEFORE ATTACHING)
2.WIRING THERELAYANDSWITCH …
2 - Female bullet terminals
1 - Panel
If your
red black
If the
(CLEAN SURFACE WITH
To Lights
RELAY
within 18” of the battery or other 12 volt power source.
Ensure
plugand wiresare attachedto relay.
d.Find the and wires coming from the relay This wire
red black
.
pair must be routedso that it canbe plugged into thewire pair
coming off the light bar.The easiest way to accomplish this is
to route it back toward the firewall, up along the crack
between the fender and windshield, into the door jam, under
the weatherstripping and follow up along the door jam until
you reach the point where the light bar wire is located. Plug
red to red and black to black to the wiring from the lights.
When you are happy with the length and fit, secure the wire to
the door jam with the plastic adhesive clips included in the
package.
e.Next, the and wires with the terminals on the end
(AGAIN,CLEAN SURFACEBEFORE ATTACHING)
green white
must be attached to the switch inside the vehicle. Route these
twowires from the relay back(along existingwiring if possible)
toward the firewall and exiting the engine compartment
through the crack between the fender and windshield on the
driver side of vehicle. Open the driver side door and feed the
wires down the door jam, under the weatherstripping, back
under the dash and to the switch panel inside the vehicle. An
alternate method might be to routethese two wiresthrough the
firewall and along side the steering column. Attach the
wire to the switch terminal marked (center tab on
switch). Attach the wire to the switch terminal marked
SUPPLY
(remaining tab on switch). With all three wires on
white
LOAD
green
their proper terminals, the panel can now be secured to the
dash.
f. The other end of the wire can be attached to the high
white
beam or an ignition controlled circuit depending on how you
wish your lights to be controlled. DUE TO ELECTRICAL
CHANGES IN SOME LATE MODEL VEHICLES, THE LIGHTS
MAYNOT WORK WHEN ATTACHINGTHE WHITE WIRE TO
THE HEADLIGHT HIGH BEAM. INTHIS CASE,ATTACHTHE
WHITEWIRE TOANY12 VOLTPOWERSOURCE.
IMPORTANT
THE WHITE WIRE MUST BE ATTACHED TO A 12 VOLT
POWER SOURCE OR THE LIGHTS WILL NOT WORK.
g.Connect the 10” wireon therelay tochassis ground.
h.Attach the 18” wire with fuse carrier coming from the
relayto yourbattery orother 12volt source.
I. Insert thetwo fusesand turnon yourlights.
j. If all is working OK, cover the wiring under the hood with the
protective tubing supplied and secure it with the enclosed tyraps.
k.If the lights do not work, after double checking all of your
connections and ensuring the
volt power source
youin anyway wecan.
black
yellow
white wire is connected to a 12
, call the number below and we will help
SWITCH
Green
LED
+12 VDC
Battery
(Earth)
Brown
(Load)
Green
(Supply)
White
Ground
3A Fuse
25A Fuse
Hi
Low
Ign
Yellow
Black
Ground
3. AIMING YOUR LIGHTS -
your light bar are off-road lights and are not legal on any public
road or highway, aiming your off road or competition lights is
entirely up to you. Most prefer the beam as far down the road as
possible,othersadjustthemslightly offtothesides.
Sincethe lightsyou have mountedon
23 Year Warranty
NOTE - Ensure both fuses have been removed from
harness before proceeding.
a.Find a suitable location in your vehicle for your switch. Mark
and drill two 1/8” holes and loosely install the panel with the
enclosedscrews. Fit switchin panelandtighten switch
(wewill
removepanelwhenattachingwires).
b.Attachthe groundwireto theswitch tabmarked
brown
EARTH
(this is the tab on same side as the green LED light on switch).
Attach the other end to a metal surface that is a good chassis
PLEASE CALL CUSTOMER SERVICE AT 800-528-0950
ground.
c.Using a sheet metal screw, mount the relay under the hood
KC HiLiTES, Inc. Post Office Box 155, Williams,Arizona 86046-0155 * 800-528-0950 * www.kchilites.com KC3264C - rev 080805
See details on our website at
www.kchilites.com
IF YOU HAVE ANY PROBLEMS OR QUESTIONS,
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