KC HiLiTES KC 775 Instructions

Installation Instructions

KC 775 Wide Beam Lights

IMPORTANT

THE WHITE WIRE MUST BE ATTACHED TO A 12 VOLT POWER SOURCE

OR THE LIGHTS WILL NOT WORK.

NOTE - Some states require fog lights work only with low beams and driving

lightsonly workwithhigh beams.

Thanks for choosing a KC HiLiTES product. We take pride in building
the highest quality,best engineered systems possible. Your satisfaction

with ourproduct is important,so if thereare any questions,please call
ourcustomerservicelineat800-528-0950.

g. Connectthe6” wirefrom therelayto chassisground.
h. Attach the 24” from the relay to your battery or other 12 volt

source.
i. Insert thetwofuses(3Awhitewire,25Ayellow wire)andturn onyourlights.
j. Ifthelights donotwork, after doublecheckingall ofyourconnections,callthe

numberbelowandwewillhelpyouin anywaywe can.

black

yellow wire

1.PARTSINCLUDEDINYOUR PAIRPACK

1-Completeharnesswith relayfortwo lights
2- Lights 1- Switch

1- Switchpanel 5- Screws
6- Wireties 1- Wiresplice connector

Pleasecheckthat you have all the correct parts.Ifanyaremissing,please contact
KCHiLiTESCustomerService at 800-528-0950.

LIGHTS

2.MOUNT‘EM UP...

Whereyoumountyour lights is extremely important, as well asaiming the units.
Too high and they will bounce right back at you and you’ll be trying to look
throughthe beam instead of downthe road. Toolowand they’ll skim across the
rocks on theroadway and notilluminate correctly whereyou are trying to see.
Fortunately, the bumper on most vehicles works out perfectly. Mounting right
underor on topofitisideal. Tryandplacethe lights asfarbacktoward the grillas
possible; thiswillkeepthe front of the lens behindthebumperandminimize the
chanceof breakagefromimpact.

BUMPER MOUNTING...

lights, ensuring they measure an equal distance from each end of the bumper.
After marking the location for mounting, drilla 7/16”hole and attach the lights

using the bolts, nuts and washers provided. The lenses are
marked LH and RH. Make sure theLH is at the top of the lens mountedon the
driverssideandtheRHisat thetopon thepassengerside.

Choose a location on your bumper for mounting your

IMPORTANT -

3.GETYOUR LIGHTSWIRED...

NOTE -Ensure both fuses have been removed from the

a. Find a suitablelocationin your vehicleand mount the switchpanel usingthe

enclosedscrews.

b. Using a sheetmetal screw, mount therelay under thehood within 24” of the

batteryor otherunfused12 volt powersource.
MOUNTED SO THE TERMINALS ARE FACING DOWNWARD. THIS WILL
KEEPTHERELAYFROM RETAININGMOISTURE.)

c. Route the wire set to the light furthest from the relay and

plugthemin to theappropriatewiresonthelight. Now route the

black

d. Next, route the wire from the relayand the wire back along the

engine compartment firewall andinto thevehicle toward the switch.Routing
these wires can be very simple. Open the drivers side door and the hood.

Route the wiresalong the crack between the fender and windshield,through
the door jam, down under theleft side ofthe dash and thenon to whereyour
switch is located. An alternate method might be to route these two wires
throughthe firewallalong side thesteeringcolumn.

e. Once the wiresare inside the vehicle, pull themthrough the panel from the

back and attach the wire to the switch terminal marked . Attach
the wire to theswitch terminalmarked Attach one endof the

brown EARTH

groundedmetalsurfaceunder thedash.

f. Attachthe otherendof the wireas follows:

KC HiLiTES, Inc.2843 W. Avenida de Luces, Williams Arizona 86046 * 800-528-0950 * www.kchilites.com KC 3264A - rev 031904

96” red and black

wireset tothecloser lightandplug themin.

white SUPPLY.

wiretotheswitchterminalmarked andtheotherendtoagood

Attachthe whitewireto highbeamwire onyourheadlight. Your
KC driving lights will now only work when the KC switch and

yourhigh beamsareon.

Attachthe white wire to thepositive side of yourbattery or other
12volt accessorylugon yourvehicle.

- If you choose to activate your lights throughyour headlight

Option

system, please contact your car dealer to ensure compatibility with
your vehicle. Many vehicles manufactured after 1999 have circuits
that are controlled byon-board computersystems andmay not allow
additionalelectricalaccessoriesto betiedinto factorywiring.

harness before proceeding.

(PLEASEENSURETHERELAYIS

48”red and

green white

green LOAD

white

Most 1999 and Earlier Vehicles

Most 2000 and Later Vehicles

SWITCH

LED

4.AIMINGYOUR LIGHTS

Proper aiming of your auxiliary lights is important. This procedure is
accomplished by aiming your wide beam driving lights in relation to your
properlyaimedheadlights.

1. Place your vehicle approximately 25 feet and perpendicular to a flat
surfacesuchasa garage door or a building. Itis important that thevehicle be on
levelground.

2. With low beam headlights on,go overto thesurface on which they are
shining and mark the vertical center on both left and right headlights with
somethingeasily removablelike maskingtape. Youmay useashortpiece oftape
toindicate verticalcenterand alongerpiece to showthehorizontal portion.Your

tapeshouldappearas below.

Use This Diagram For Aiming Your Lights

Left Low Beam Right Low Beam

Your wide beam lights should be aimed so that the top cut-off is on or
below your horizontal lowbeam wall marks.

3. Your WIDE BEAM lights are meant to increase side to side illumination
andshould be aimed similartofoglights. Using the diagram above,keepthetop
cutoff onorbelow thelowbeammarksonthewall.Thesideto sideadjustmentis
up to you. Toomuch center overlap of the beams will increase the light in the
center and reduce overall width.A slight center overlap willincrease your side
lightingandgivegoodeven coverageoverall.

Wiring Diagram

To

Earth

Brown

Load

Supply

Ground

Fuse

3A

Green

White

Hi beam

Low beam

or battery

RELAY

+12 VDC

Battery

23 YEAR WARRANTY

See detailson our website at

www.kchilites.com

Fuse

20/25A

To
Ground