KC HiLiTES KC 551 Instructions
Wiring and Mounting Instructions
For KC 420, 421, 422, 550 & 551
ATV Lighting Pair Packs
Thanks for choosing a KC HiLiTES product. We take pride in
building the highest quality, best engineered systems
possible. Your satisfaction with our product is important, so
if you have any questions, please call our customer service
line at 800-528-0950. (M-F 7:30 - 5:00 MT)
Parts included:
2 - 35 watt lights 1 - Wire set 1 - Switch
7 ft - Protective tubing 8 - Wire ties 2 - Wire splices
2 - Mounting brackets with hardware 1 - Alcohol pad
CAUTION - These two lights draw approximately 6 amps total.
Contact your ATV dealer if you are not sure your electrical
system will handle the additional load.
Mounting Your Lights...
!
First determine the diameter of the bar on which you are
mounting these brackets. (1” or 3/4”)
!
Next determine where on the bar you want to mount
your lights.
!
Then follow the instructions below for your size bar.
1 Inch Bar
(do not use rubber shims)
1. Slip the curved bottom piece around the bar from the
underside. Hold in place while placing the flat piece on top
of the bar.
2. Align the inside holes and loosely bolt the brackets together.
3. Attach your light to the outside hole and tighten securely.
4. Tighten the inside bolt until bracket is secure.
5. Repeat for second bracket.
Bracket with
Light Mounted
Fig. 1
Place 7/8 x 1 3/8
shim here
7. Tighten the inside bolt until bracket is secure.
8. Repeat for second bracket.
Wiring Your Lights...
1. Find a suitable flat surface that has an open space behind
(like the fairing), drill a 1/2” hole and mount the switch.
2. Remove the fuse from the red wire.
3. Plug the red and black wire set into the appropriate red and
black wires on the light furthest (#1) from the switch. (see
diagram)
4. Cut the terminals off of light #2. As you run the wire set past
light #2, attach light #2 red and black wires using the
enclosed wire splices.
5.
Continue routing the red harness wire back to the switch and
plug it into one of the switch wires.
6. Attach the fused red wire to the other switch wire and route it
back to the positive (+) battery terminal.
Light
No. 1
Wiring
Black Wire
Red Wire
Light
No. 2
Wire
Splice
Diagram
10A Fuse
Switch
How to Use
Wire Splice
1
2
1. Insert wires
2. Press metal tab down
3
3. Fold plastic tab over
Battery
Place 1 1/2 x 1 3/8 shim here
3/4 Inch Bar
1. Clean both parts of the bracket with enclosed alcohol pad or
similar solution.
2. Find the 7/8” x 1 3/8” rubber shim. Peel off the protective
backing and place it in the middle of the flat top bracket. (see
figure 1) Press firmly in place.
3. Find the 1 1/2” x 1 3/8” shim. Peel off the protective backing
7. Route the black wire back to the battery and attach to the
negative (-) post or other suitable ground.
8. Use the enclosed wire ties and protective tubing as needed to
secure and protect the wiring.
9. Replace the fuse in the red wire and test your lights.
10. Adjust lights as needed.
11.YOUR DONE!
and place it in the center of the “U” shaped area of the curved
bottom bracket. (see figure 1) Press firmly in place.
4. Slip the curved bottom piece around the bar from the
underside. Hold in place while placing the flat piece on top
of the bar.
5. Align the inside holes and loosely bolt the brackets together.
6. Attach your light to the outside hole and tighten securely.
KC HiLiTES, Inc. 2843 W. Avenida de Luces, Williams, Arizona 86046-0155 * 800-528-0950 * www.kchilites.com KC3264T - rev 042304
IF YOU HAVE ANY PROBLEMS OR QUESTIONS, PLEASE CALL
23 Year Warranty
See details on our website at
www.kchilites.com
CUSTOMER SERVICE AT 800-528-0950
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