KBC ESUL5 User Manual

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Ethernet Switch

User Manual

ESUL5

Ethernet Switch User Manual

TABLE OF CONTENTS

1 OVERVIEW ................................................................................. 3

1.1 INTRODUCTION ............................................................................................ 3

1.1.1 ESUL5 ............................................................................................... 3

1.2 TECHNICAL SPECIFICATION .............................................................................. 4

2 INSTALLATION ............................................................................. 5

2.1 PACKAGE CONTENTS ...................................................................................... 5

2.2 CONFIGURATIONS ......................................................................................... 5

2.2.1 Physical Connections ........................................................................... 6

2.3 INSTALLATION METHOD ................................................................................... 7

2.3.1 DIN Rail Mount ................................................................................... 7

2.3.2 Wall-mount ........................................................................................ 8

2.4 ETHERNET RJ45 CONNECTIONS ......................................................................... 9

2.5 POWER CONNECTIONS .................................................................................... 9

2.6 GROUNDING CONNECTIONS.............................................................................. 9

2.7 LED STATUS ............................................................................................. 10

3 TROUBLESHOOTING .................................................................... 11

3.1 SELF-TESTING ........................................................................................... 11

3.2 TWISTED PAIR PORT TESTING ......................................................................... 11

4 SYSTEM EXAMPLE ....................................................................... 12

5 DIMENSIONS (MM) ....................................................................... 12

6 WARRANTY .............................................................................. 13

6.1 WARRANTY INFORMATION .............................................................................. 13

6.2 CLASS A ITE ............................................................................................ 14

6.3 FCC ....................................................................................................... 14

7 INSTRUCTION OF DISASSEMBLY ...................................................... 14

Ethernet Switch User Manual

1 Overview

1.1 Introduction

This manual covers the ESUL5 series. The KBC ESUL5 products are high performance, unmanaged, five port industrial Ethernet switches designed for use in a wide range of operating temperatures in non-environmentally conditioned, industrial applications. The units have redundant power supply terminals. All copper ports are automatically configured and the plug-and-play design provides ease and speed of installation.

1.1.1 ESUL5

The ESUL5 is an entry level switch which provides five 10/100 RJ45 twisted pair copper ports. Each port supports a self adaptive function allowing it to be configured to 10Base-T or 100Base-TX, full or half duplex operation mode. It is available as either DIN rail or wall-mount configurations.

Ethernet Switch User Manual

ESUL5

Switching

Mode

Store-and-forward

Switching rate

148810pps

Max filtering rate

148810pps

System switching bandwidth

1.0Gbps

Mac address table

Ports

Copper

Physical port

5 x shielded RJ45

RJ45 port

10BASE-T/100Base-TX

Auto-negotiation

Standard

IEEE 802.3

Transmission distance

<100m

Electromagnetic compatibility

Interference

EN55022 Class A

Immunity

IEC61000-6-2

Power

Input voltage

18 – 72V dc 13 – 51V ac

Input power consumption

<2.64W

Over-current protection

Built in

Environmental

Operating temperature

-40°C - +74°C

Storage temperature

-40°C - +85°C

Relative humidity

5% - 95%, Non-condensing

Mean Time Between Failure

>300,000 hours

Mechanical

Dimensions (H x W x D)

115mm x 30mm x 91.5 mm

4.53” x 1.18” x 3.60”

Protection class rating

IP40

Weight

460g

1.543lb

1.2 Technical Specification

Ethernet Switch User Manual

Product Type

DIN Rail

Wall-mount

ESUL5



2 Installation

2.1 Package Contents

 Ethernet switch fitted with DIN rail mount.  24Vdc PSU (terminal block is connected to 24Vdc power lines)  Wall-mount bracket  Flat head screwdriver  User manual

Please contact you dealer or distributor if a part is missing or damaged.

2.2 Configurations

Products are available in either DIN rail or wall-mount packages, with the following configurations:

Ethernet Switch User Manual

PWR1

92mm

PWR2

+/L

-/N -/N

+/L

Industrial Ethernet

Switch

30mm

PWR1

PWR2

2.2.1 Physical Connections

115mm

Top View – Power input

Front view

Legend side view – including DIN rail mount

Ethernet Switch User Manual

PWR PWR

2.3 Installation Method

2.3.1 DIN Rail Mount

 Remove all packaging material.  Attach the device to a DIN rail.  Attach copper cables as required.  Insert the male power block (attached to the supplied in-line PSU) to the

female power socket on the device and tighten the terminal locking screws

using the flathead screw driver provided.

See Section 2.7 for LED status.

Figure 2.1 Dimensional drawings for DIN Rail mounting (mm)

Ethernet Switch User Manual

PWR PWR

2.3.2 Wall-mount

 Remove all packaging material.  Unscrew the DIN rail mounting plate from the switch taking special care to

retain the 2 screws using a Phillips No.1 or No.2 screwdriver.

 Attach the supplied wall mount plate to the switch using the 2 screws that

have just been removed from the DIN rail mounting plate with a Phillips

No.1 or No.2 screwdriver.

 Position the unit on the required, flat surface and secure with screws via the

mounting plate holes. Screws are not provided.

 Attach copper cables as required.  Insert the male power block (attached to the supplied in-line PSU) to the

female power socket on the device and tighten the terminal locking screws

using the flathead screw driver provided.

See Section 2.7 for LED status.

Figure 2.2 Dimensional drawings for wall mounting (mm)

Ethernet Switch User Manual

Contact number

DC connections

AC connections

PWR1: +

PWR1: L

PWR1: -

PWR1: N

Ground

PWR2: -

PWR2: N

PWR2: +

PWR2: L

2.4 Ethernet RJ45 Connections

Each RJ45 port is adaptive and supports auto MDI/MDI-X connection. They can be connected by straight through or cross-over cables to terminal devices, servers, hubs or other switches. Each switch supports IEEE802.3x so the optimum transmission mode (either half-duplex or full-duplex) and data rate (either 10Mbps or 100Mbps) will be selected automatically. The connected devices should support this feature too however, if the connected devices are not adaptive, the port will send at the correct rate but with a default mode of half duplex.

2.5 Power Connections

A 5 pin, 5.08mm power terminal block should be used to connect the power cable to the unit.

Figure 2.3 Power connections

2.6 Grounding Connections

The ESUL5 has a grounding screw located on the top panel of the switch (see Figure 2.4) this is used for chassis grounding. One end of the chassis grounding cable should be connected to the grounding screw and the other end of the cable needs to be earthed. The cross section area of the chassis grounding cable should be more than 2.5mm2 , the grounding resistance needs to be <5Ω.

The grounding found on the 5 pin, 5.08mm power terminal block is the surge grounding connection. The surge grounding and the chassis grounding need to be connected as shown below for the surge protection circuit to operate.

Ethernet Switch User Manual

LED

Status

Description

PWR 1

Power is supplied to the unit

OFF

No power to the unit

PWR 2

Power is supplied to the unit

OFF

No power to the unit

Ethernet RJ45 Port Status LED

Each RJ45 Ethernet port has two indicators, a yellow lamp and a green lamp. The yellow lamp indicates port speed, and the green lamp indicates port link state.

10/100 (Yellow)

100M working status（100Base-TX）

OFF

10M working status（10Base-T）or no connection

LINK/ACT (Green)

Effective network connection has been established for the port

FLASH

Data traffic is passing through the port

OFF

No effective network connection has been established for the port

Figure 2.4 Grounding connections

2.7 LED Status

Ethernet Switch User Manual

PC1

PC2

3 Troubleshooting

3.1 Self-testing

When the device is powered on, all LEDs on the front panel will flash once, indicating

that the ports are running normally and the Power (PWR1/2) indicator lights will be

illuminated.

3.2 Twisted Pair Port Testing

As shown in Figure 3.1, with the switch powered on, connect two RJ45 ports from

the switch to two test computers and send the “ping” command between each

computer. If both the computers receive the complete command without packet loss

and the green LED flashes, this means that the two RJ45 ports are working correctly.

Test the other RJ45 ports as required, using the same method. During normal

operation the green ACT LED will flash to show data transfer and the yellow LINK

LED will either be off to show 10Mbps (10BASE-T) operation or on to show 100Mbps

(100BASE-TX) operation.

Figure: 3.1 Testing TP ports

Ethernet Switch User Manual

WES

Power Injection

Module

5 Port Switch

Video Encoder

PWR PWR

4 System Example

Figure 4.1 ESUL5 Typical System Application

5 Dimensions (mm)

Ethernet Switch User Manual

6 Warranty

6.1 Warranty Information

KBC extends the following LIMITED WARRANTY to the original owner/purchaser of this product as follows:

- Five years from the date of initial sale for Ethernet switches.

- Two years from the date of initial sale for all wireless and other network products.

- Five years from the date of initial sale for all fiber products.

1) If, within the specified warranty period, this product, or any part or portion thereof,

shall prove upon examination by KBC, to be defective in material or workmanship, KBC will repair or replace such part or portion at KBC’s option. The warranty period on the repaired or replaced part or portion of this product shall be limited to the unexpired term of the original warranty. The buyer shall be responsible for all shipping and transportation of the product to KBC for any performance under this warranty.

2) Conditions and Exceptions: a) Any accident to this product, any misuse or abuse, alternation, use in modified

form, or any attempt to repair this product shall void this warranty. These conditions to the warranty include, but are not limited to, incorrect power connections, physical damage due to mechanical shock, exposure to moisture, and circuit modification.

b) SHOULD THIS PRODUCT PROVE DEFECTIVE FOLLOWING PURCHASE, THE BUYER,

NOT THE MANUFACTURER, DISTRIBUTOR, OR RETAILER, ASSUMES THE ENTIRE COST OF ALL SERVICING OR REPAIR, EXCEPT AS OTHERWISE PROVIDED BY THE TERMS OF THIS WARRANTY.

c) FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY ON THIS PRODUCT, THE

BUYER IS LIMITED TO THE FOLLOWING DAMAGES. (1) THE COST OF LABOR TO REPAIR OR REPLACE DEFECTIVE PARTS OR PORTIONS OF THIS PRODUCT, AND (2) THE COST OF THE REPAIRED OR REPLACE PARTS OR PORTIONS OF THIS PRODUCT.

d) NO OTHER EXPRESSED OR IMPLIED WARRANTIES HAVE BEEN MADE OR WILL BE

MADE ON BEHALF OF KBC WITH RESPECT TO THE SALE, REPAIR, INSTALLATION, OPERATION, OR REPLACEMENT OF THIS PRODUCT. KBC DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OF THIS PRODUCT OR ITS FITNESS

FOR ANY PURPOSE, AND THE BUYER AGREES THAT THIS PRODUCT IS SOLD “AS

IS” AND THAT THE ENTIRE RISK OF QUALITY AND PERFORMANCE OF THIS PRODUCT IS WITH THE BUYER, EXCEPT AS OTHERWISE PROVIDED BY THE TERMS OF THIS WARRANTY.

e) Some states/jurisdictions do not allow exclusions or limitations of incidental or

consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

f) If you do not wish to be bound by any of the provisions in this warranty, please

return the product(s) immediately.

3) Contact your dealer regarding return authorizations for out of warranty repairs and any further product information.

Ethernet Switch User Manual

6.2 Class A ITE

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

6.3 FCC

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful Interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at this own expense.

7 Instruction of Disassembly

Instruction of Disassembly of KBC Product

(For EU Directive 2002/95/EEC-WEEE)

Tools required:

 No. 1 Phillips screwdriver  No. 2 Phillips screwdriver

Steps for disassembly:

1. Remove tightening screws of box cover (8 screws).

2. Remove cover plate.

3. Remove tightening screws for printed circuit board (PCB).

4. Take out all PCBs.

Notice: When a product reaches the end of its life – return to KBC.

data delivered

KBC Networks

25691 Atlantic Ocean Drive

Suite 3B

Lake Forest, CA 92630

U.S.A

Americas

Phone: 1-949-297-4930

Fax: 1-949-297-4933

KBC Networks Ltd., EMEA

KBC Networks Ltd.

Barham Court

Teston, Maidstone

Kent, ME18 5BZ

United Kingdom

Phone: +44(0)1622 618787

Fax: +44(0)20 7100 8147

Email: info@kbcnetworks.com

Web: www.kbcnetworks.com

KBC ESUL5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual