Kawasaki Micro-K, 2012 KX250YCF Parts Catalog

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GRID NO.

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’12 KX250 YCF A-1 Title

’12 KX250 YCF

(KX250F)

Publications......................................................A-2

Model Identification..........................................A-4

Engine..............................................................B-1

Chassis.............................................................D-1

© Kawasaki Heavy Industries, Ltd. 2011

Engine No. Location:
RH side crankcase

Year & Model

’12 KX250YCF

Color

1. Lime Green (777)

VIN No. Range

JKAKX250YYA013001
JKAKXMYC√CA013001 (Australia only)

Engine No. Range

KX250YE000001

’12 KX250 YCF(AL) 99912-1738-01

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GRID NO.

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’12 KX250 YCF A-2 Publications

A&P Manual Service Manual

Year & Model Owner’s Manual

General Supplement Basic Supplement

Microfiche

2012 KX250YCF

99976-1667(EN/FR/DE) 99939-1332-01 99924-1437-02 99912-1738-01
99976-1668(IT/ES/NL)
99986-1647(Australia only)

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’12 KX250 YCF A-3 Parts List Infomation

PARTS LIST INFORMATION

This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO PLACE AN ORDER FOR PART

When ordering parts be sure to use the catalogfor the correct model and year of the vehicle. Include the following
items exactly as listed in this catalog on your parts order.

Part Number
Part Name
Color Code
Specify the color using both color code (which is part of the part number) and name when ordering painted
parts.
Example: 51001-5074-H

8

TANK-COMP-FUEL,E

BONY
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete
units or next higher assemblies illustrated, are supplied, as spare parts.

2. EXPLANATION OF PARTS CATALOG FORMAT

A. Year & Model Title

This title describes the year(s) and model(s) contained in this catalog.

B. Part Group Title

A representative name for the group of parts illustrated on this page.

C. Referernce Number

The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.

D. Part Number

The number assigned to a part for the purpose of parts ordering.

E. Description

Describes the main function of the part and includes data such as size, number of teeth, color,etc.

List of Abbreviations

(+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference

(-)................................................ Minus ID =............................. Inside Diameter RH......................................Right Hand

&.....................................................And KPH.....................Killometers Per Hour RPM ................Revolutions Per Minute

2ND..........................................Second L.....................................................Link RR................................................ Rear

3RD..............................................Third L =.............................................Length STD........................................Standard

4TH............................................Fourth L/...................................................Less T..................................................Teeth

AR.................................... As Required LH.........................................Left Hand T =........................................Thickness

ASSY.................................... Assembly LWR............................................Lower U/S......................................Under Size

CA.........................................Cut Away MM........................................Millimeter UPP............................................Upper

CNT...........................................Center MPH.............................Miles Per Hour V.....................................................Volt

COMP...................................Complete NA...................................Not Available W...................................................Watt

D...............................................Degree O/S .......................................Over Size W/..................................................With

FR................................................ Front OD =.........................Outside Diameter WD......................................With Decal

G..................................................Gram PR........................................Ply Rating WOD..............................Without Decal

F. Quantity

Specifies how many of a part are required at the indicated position on the illustration.

G. Year & Model

Indicates which parts are used for a specific vehicle year and model.

H. Additional Information

Additional Information is shown as follows:

1) (OPTION) Part is not installed as original equipment, but is available separately.

2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.

3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.

4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.

5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.

6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
( - KZ400DE001181) Affected units are from beginning of model year production up to

and including this engine number.

(KZ400D-008111 - ) Affected units are from this frame number to the end of model

year production.

(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.

I. Specification Code

Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all specifications.

’12

Spec Code Specification

YCF
AS Australia O
EU Europe(General) O

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GRID NO.

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’12 KX250 YCF A-4 Model I.D. ’12 KX250YCF

KX250YCF

Left Side View

Right Side View

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GRID NO.

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’12 KX250YCF A-5 Color Combination Parts List

’12 KX250YCF

O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

Spec.Code

Part No. Description

AS EU

14037-0100-6C SCREEN,LH,EBONY OO
14037-0101-6C SCREEN,RH,EBONY OO
14091-1523-6C COVER,REAR DISC,EBONY OO
35004-0139-290 FENDER-FRONT,L.GREEN OO
35023-0180-290 FENDER-REAR,L.GREEN OO

36001-0151-25P COVER-SIDE,LH,UP GRN+LO EBONY OO
36001-0153-25P COVER-SIDE,RH,UP GRN+LO EBONY OO
41025-0146-WC RIM,FR,1.60X21,BLACK OO
41025-0147-WC RIM,RR,1.85X19,BLACK OO
41090-0114-WC WHEEL,FR,1.60X21,AL NIPPLE,BLK OO

41090-0115-WC WHEEL,RR,1.85X19,AL NIPPLE,BLK OO
44037-0113-21 HOLDER-FORK UNDER,F.BLACK OO
44039-0103-21 HOLDER-FORK UPPER,F.BLACK OO
45014-0354-23P SHOCKABSORBER,SPG BLK+AJ BLU O
45014-0356-23P SHOCKABSORBER,SPG BLK+AJ BLU

O

46012-0013-21 HOLDER-HANDLE,LWR,F.BLACK OO
46012-0020-21 HOLDER-HANDLE,UPP,FAT BAR,BLK OO
46012-0021-21 HOLDER-HANDLE,LWR,FAT BAR,BLK OO
46012-0023-21 HOLDER-HANDLE,UPP,F.BLACK OO
46012-0048-21 HOLDER-HANDLE,LWR,F.BLACK OO

49089-0068-25M SHROUD-ENGINE,LH,UP GRN+LO EBO OO
49089-0069-25M SHROUD-ENGINE,RH,UP GRN+LO EBO OO
53066-0330-336 SEAT-ASSY,GREEN/BLACK OO
55020-0435-6C GUARD,ENGINE,SIDE,LH,EBONY OO
55020-0436-6C GUARD,ENGINE,SIDE,RH,EBONY OO

55020-0441-6C GUARD,FORK,LH,EBONY OO
55020-0442-6C GUARD,FORK,RH,EBONY OO
55020-0443-6C GUARD,ENGINE,LWR,EBONY OO
55020-0458-6C GUARD,REAR CALIPER,EBONY OO
58029-0006-6C PLATE-NUMBER,EBONY OO

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GRID NO.

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’12 KX250YCF A-6 Color Combination Parts List

’12 KX250YCF

O : Applicable : Not applicable

Color: Lime Green (777 ) (2)

Spec.Code

Part No. Description

AS EU

92145-0465-10 SPRING,REAR SHOCK,K=49N/MM,BLK OO
92145-0887-10 SPRING,REAR SHOCK,K=53N/MM,BLK OO
92145-0888-10 SPRING,REAR SHOCK,K=51N/MM,BLK OO
92145-0889-10 SPRING,REAR SHOCK,K=55N/MM,BLK OO
92154-0877-KW BOLT,FORK,BLUE OO

92154-0878-KW BOLT,ADJ.,COMP,BLUE OO

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GRID NO.

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’12 KX250YCF Engine B-1 Pictorial Index

B-3

Cylinder Head

B-4 Cylinder Head Cover B-5 Cylinder/Piston(s)

B-6 Air Cleaner B-7 Muffler(s) B-8 Valve(s)(1/2)

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GRID NO.

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’12 KX250YCF Engine B-2 Pictorial Index

B-9

Valve(s)(2/2)

B-10 Camshaft(s)/Tensioner B-11 Crankshaft

B-12 Kickstarter Mechanism B-13 Clutch B-14 Transmission

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GRID NO.

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’12 KX250YCF Engine C-1 Pictorial Index

C-3

Gear Change Drum/Shift Fork(s)

C-4 Gear Change Mechanism C-5 Crankcase

C-6 Engine Cover(s) C-7 Throttle C-8 Fuel Pump

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GRID NO.

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’12 KX250YCF Engine C-2 Pictorial Index

C-9

Fuel Injection

C-10 Oil Pump C-11 Generator

C-12 Ignition System C-13 Water Pump C-14 Radiator

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GRID NO.

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’12 KX250YCF Chassis D-1 Pictorial Index

D-3

Frame

D-4 Engine Mount D-5 Frame Fittings

D-6 Swingarm D-7 Suspension D-8 Footrests

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GRID NO.

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’12 KX250YCF Chassis D-2 Pictorial Index

D-9

Fenders

D-10 Stand(s) D-11 Tires

D-12 Front Hub D-13 Rear Hub(1/2) D-14 Rear Hub(2/2)

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GRID NO.

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’12 KX250YCF Chassis E-1 Pictorial Index

E-3

Brake Pedal

E-4 Shock Absorber(s) E-5 Front Master Cylinder

E-6 Front Brake E-7 Rear Master Cylinder E-8 Rear Brake

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GRID NO.

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’12 KX250YCF Chassis E-2 Pictorial Index

E-9

Handlebar

E-10 Front Fork(1/2) E-11 Front Fork(2/2)

E-12 Fuel Tank E-13 Cables E-14 Side Covers

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GRID NO.

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’12 KX250YCF Chassis F-1 Pictorial Index

F-3

Chassis Electrical Equipment

F-4 Owner’s Tools F-5 Labels

F-6 Decals F-7 Accessory

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GRID NO.

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’12 KX250YCF Chassis F-2 Pictorial Index

This catalog covers:

GRID NO.

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’12 KX250YCF Engine B-3 Cylinder Head

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

11004 11004-0079 GASKET-HEAD 1
11008 11008-0218 HEAD-COMP-CYLINDER 1
16065 16065-0074 HOLDER-CARBURETOR 1
49002 49002-0003 GUIDE-VALVE 2
49002A 49002-0016 GUIDE-VALVE 2

92004 92004-0025 STUD,8X22 2
92037 92037-1523 CLAMP 1
92042 92042-007 PIN,DOWEL,6.3X8X14 2
92043 92043-4009 PIN,10.1X12X14 2
92055 92055-0150 RING-O,24.7X2.4 1

92055A 92055-0729 RING-O,25X1.9X1.35 1
92066 92066-1012 PLUG,OIL LINE,7.2X8 1
92066A 92066-3777 PLUG,10X16.6 1
92153 92153-0338 BOLT,6X38 7
92153A 92153-0339 BOLT,6X45 1

92153B 92153-0341 BOLT,10X122 4
92170 92170-1514 CLAMP 2
92171 92171-0857 CLAMP,62MM 1
92200 92200-0114 WASHER,10.5X19X2.3 4

120 120CA0625 BOLT-SOCKET,6X25 2

1 MAY 25,2011

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GRID NO.

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’12 KX250YCF Engine B-4 Cylinder Head Cover

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

11061 11061-0350 GASKET,CYLINDER HEAD 1
14091 14091-1629 COVER,CYLINDER HEAD 1
92055 92055-1352 RING-O,HEAD COVER BOLT 2
92154 92154-0535 BOLT,SOCKET,6MM 2

2 MAY 25,2011

This catalog covers:

GRID NO.

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’12 KX250YCF Engine B-5 Cylinder/Piston(s)

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

11005 11005-0586 CYLINDER-ENGINE 1
11061 11061-0357 GASKET,CYLINDER BASE 1
13001 13001-0714 PISTON-ENGINE 1
13002 13002-0030 PIN-PISTON 1
13008 13008-0028 RING-SET-PISTON 1

92033 92033-1161 RING-SNAP,PISTON PIN 2
92043 92043-4009 PIN,10.1X12X14 2

120 120CA0625 BOLT-SOCKET,6X25 1

3 MAY 25,2011

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GRID NO.

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’12 KX250YCF Engine B-6 Air Cleaner

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

11011 11011-0734 CASE-AIR FILTER 1
11013 11013-0011 ELEMENT-AIR FILTER 1
13271 13271-0730 PLATE,DUCT FITTING 1
13280 13280-0170 HOLDER 1
13280A 13280-0383 HOLDER,ELEMENT 1

14073 14073-0710 DUCT 1
59006 59006-0011 ARRESTER-FLAME 1
92015 92015-1259 NUT,FLANGED,5MM 5
92150 92150-1506 BOLT,FLANGED,6X16 2
92152 92152-0275 COLLAR 2

92153 92153-0623 BOLT,6X75 1
92161 92161-0213 DAMPER 2
92171 92171-1990 CLAMP,57.5MM 1

130 130BA0512 BOLT-FLANGED,5X12 1

4 MAY 25,2011

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GRID NO.

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’12 KX250YCF Engine B-7 Muffler(s)

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

11061 11061-0027 GASKET,EX PIPE 1
11061A 11061-0434 GASKET,CONNECTING 1
18046 18046-0231 WOOL 1
18046A 18046-0581 WOOL 1
18088 18088-0781 PIPE-EXHAUST 1

18100 18100-0555 BODY-ASSY-MUFFLER 1
31064 31064-0211 PIPE-COMP 1
49107 49107-0126 COVER-EXHAUST PIPE 1
92015 92015-1402 NUT,8MM 2
92027 92027-1653 COLLAR,FLANGED,8.8X10.6 2

92151 92151-1449 BOLT,SOCKET,6X10 2
92151A 92151-1822 BOLT,FLANGED,6X10 4
92154 92154-0519 BOLT,FLANGED,8X18 1
92160 92160-1116 DAMPER,MUFFLER MOUNT 1
92173 92173-0885 CLAMP,57MM 1

132 132BA0840 BOLT-FLANGED-SMALL,8X40 1
411 411S0600 WASHER-PLAIN,6MM 2
461 461S0600 WASHER-SPRING,6MM 2

5 MAY 25,2011

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GRID NO.

This grid covers:

’12 KX250YCF Engine B-8 Valve(s)(1/2)

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

12004 12004-0033 VALVE-INTAKE 2
12005 12005-0002 VALVE-EXHAUST 2
12009 12009-0010 RETAINER-VALVE SPRING 2
12009A 12009-1073 RETAINER-VALVE SPRING 2
12011 12011-1053 COLLET 8

12032 12032-0005 TAPPET,IN 2
12032A 12032-0006 TAPPET,EX 2
16007 16007-0002 SEAT-SPRING 2
16007A 16007-0029 SEAT-SPRING 2
49078 49078-0003 SPRING-ENGINE VALVE 2

49078A 49078-0080 SPRING-ENGINE VALVE 2
92049 92049-1349 SEAL-OIL,VSB 4.3 7.5 5.3 8.3 4
92180 92180-0167 SHIM,T=2.500 4
92180A 92180-0168 SHIM,T=2.525 AR
92180B 92180-0169 SHIM,T=2.550 AR

92180C 92180-0170 SHIM,T=2.575 AR
92180D 92180-0171 SHIM,T=2.600 AR
92180E 92180-0172 SHIM,T=2.625 AR
92180F 92180-0173 SHIM,T=2.650 AR
92180G 92180-0174 SHIM,T=2.675 AR

92180H 92180-0175 SHIM,T=2.700 AR
92180I 92180-0176 SHIM,T=2.725 AR
92180J 92180-0177 SHIM,T=2.750 AR
92180K 92180-0178 SHIM,T=2.775 AR
92180L 92180-0179 SHIM,T=2.800 AR

92180M 92180-0180 SHIM,T=2.825 AR
92180N 92180-0181 SHIM,T=2.850 AR
92180O 92180-0182 SHIM,T=2.875 AR
92180P 92180-0183 SHIM,T=2.900 AR
92180Q 92180-0184 SHIM,T=2.925 AR

92180R 92180-0185 SHIM,T=2.950 AR
92180S 92180-0186 SHIM,T=2.975 AR
92180T 92180-0187 SHIM,T=3.000 AR
92180U 92180-0188 SHIM,T=3.025 AR
92180V 92180-0189 SHIM,T=3.050 AR

92180W 92180-0190 SHIM,T=3.075 AR
92180X 92180-0191 SHIM,T=3.100 AR
92180Y 92180-0192 SHIM,T=3.125 AR
92180Z 92180-0193 SHIM,T=3.150 AR

6 MAY 25,2011

This catalog covers:

GRID NO.

This grid covers:

’12 KX250YCF Engine B-9 Valve(s)(2/2)

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

92181 92180-0194 SHIM,T=3.175 AR
92181A 92180-0195 SHIM,T=3.200 AR
92181B 92180-0196 SHIM,T=3.225 AR
92181C 92180-0197 SHIM,T=3.250 AR
92181D 92180-0198 SHIM,T=3.275 AR

92181E 92180-0199 SHIM,T=3.300 AR
92181F 92180-0200 SHIM,T=3.325 AR
92181G 92180-0201 SHIM,T=3.350 AR
92181H 92180-0202 SHIM,T=3.375 AR
92181I 92180-0203 SHIM,T=3.400 AR

92181J 92180-0204 SHIM,T=3.425 AR
92181K 92180-0205 SHIM,T=3.450 AR
92181L 92180-0206 SHIM,T=3.475 AR
92181M 92180-0207 SHIM,T=3.500 AR

7 MAY 25,2011

This catalog covers:

GRID NO.

This grid covers:

’12 KX250YCF Engine B-10 Camshaft(s)/Tensioner

Quantity-KX250

’12

Ref.

No.

Part No. Description Spec Code

YCF

12048 12048-0056 TENSIONER-ASSY 1
12053 12053-0009 GUIDE-CHAIN,UPP 1
12053A 12053-0010 GUIDE-CHAIN,RR 1
12053B 12053-0017 GUIDE-CHAIN,FR 1
13271 13271-0808 PLATE,CAM CHAIN STOPPER 1

14013 14013-0001 RING-POSITION 1
14013A 14013-0002 RING-POSITION 1
21118 21118-0004 DECOMPRESSOR 1
49118 49118-0164 CAMSHAFT-COMP,INTAKE 1
49118A 49118-0715 CAMSHAFT-COMP,EXHAUST 1

92055 92055-086 RING-O,18.8X1.9 1
92057 92057-0030 CHAIN,CAM,92RH2010-114 1
92145 92145-0758 SPRING,DECOMP 1
92153 92153-0572 BOLT,12X24.5 1
92153A 92153-0918 BOLT,SOCKET,6X16 1

92154 92154-0520 BOLT,FLANGED,6X25 2

132 132BA0612 BOLT-FLANGED-SMALL,6X12 1

8 MAY 25,2011