Kawasaki D-Tracker 2015 Owner's Manual
D-TRACKER
Motorcycle
Motocyclette
Motorrad
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
BETRIEBSANLEITUNG
Read this manual carefully. It contains safety information.
Lire ce manuel attentivement. Il contient des consignes de sécurité.
Anleitung bitte sorgfältig lesen. Sie enthält Informationen zur Sicherheit.
Motorcycle
Owner's Manual
ENGLISH
Original instructions
Quick Reference Guide
SAFETY INFORMATION
GENERAL INFORMATION
This Quick Reference Guide will
assist you in finding the information
you're looking for.
A Table of Contents is included after
the Foreword.
HOW TO RIDE THE MOTORCYCLE
MAINTENANCE AND ADJUSTMENT
APPENDIX
MAINTENANCE RECORD
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and maintenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
NOTE
NOTE indicates information that may
○
help or guide you in the operation or
service of the vehicle.
NOTICE
THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A
REASONABLE AND PRUDENT
MANNER BY A QUALIFIED OPERATOR AND AS A VEHICLE ONLY.
Foreword
Congratulations on yo ur purchase of a new Kawasaki motorcycle. Your new motorcycle is the product of Kawasaki's advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle deale r. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to do
their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.
Keep this Owner's Manual aboard your motorcycle at all times so that you can re-
fer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and
should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustrations and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2015 Kawasaki Heavy Industries, Ltd. Jun. 16, 2015. (1)
TABLE OF CONTENTS
SAFETY INFORMATION ..................... 10
Read Owner's Manual ....................... 10
Training .............................................. 10
Daily Checks and Periodic Mainte-
nance .............................................. 10
Loading and Accessories Information
11
Passenger ...................................... 12
Baggage and Luggage .................. 13
Accessories ................................... 13
Other Load ..................................... 14
If You are Involved in an Accident ..... 14
Safe Operation ................................... 15
Carbon Monoxide Hazard .............. 15
Fueling ........................................... 16
Never Ride with Drugs or Alcohol .. 16
Protective Gear and Clothing ........ 16
Safe Riding Techniques ................. 17
Additional Considerations for High
Speed Operation ........................ 19
GENERAL INFORMATION .................. 21
Specifications .................................... 21
Serial Number Locations ................... 25
Location of Labels .............................. 26
Location of Parts ................................ 32
Meter Instruments .............................. 35
Indicators ....................................... 36
Speedometer/Odometer ................ 38
Features ......................................... 39
Keys ................................................... 39
Ignition Switch/Steering Lock ............ 39
Right Handlebar Switches ................. 41
Left Handlebar Switches .................... 42
Fuel .................................................... 43
Fuel Requirements ........................ 43
Filling the Tank ............................... 45
Side Stand ......................................... 49
Seat .................................................... 49
Tool Kit Case/Tool Kit ......................... 51
Rear View Mirror ................................ 53
HOW TO RIDE THE MOTORCYCLE .. 54
Break-In ............................................. 54
Starting the Engine ............................ 56
Jump Starting ..................................... 59
Moving Off .......................................... 61
Shifting Gears .................................... 62
Braking ............................................... 63
Stopping the Engine .......................... 64
Stopping the Motorcycle in an Emer-
gency .............................................. 65
Parking ............................................... 66
MAINTENANCE AND ADJUSTMENT 68
Daily Checks ...................................... 70
Additional Considerations for Off
Road Operation .............................. 73
Periodic Maintenance ........................ 74
Engine Oil .......................................... 78
Spark Plug ......................................... 83
Air Cleaner ......................................... 86
Throttle Control System ..................... 93
Choke Lever ...................................... 95
Idle Speed .......................................... 96
Clutch Lever ....................................... 96
Valve Clearance ................................. 98
Drive Chain ........................................ 98
Brakes ................................................103
Brake Light Switches .........................106
Suspension System ...........................108
Front Fork ...................................... 108
Rear Shock Absorber .................... 109
Wheels ............................................... 110
Battery ................................................ 113
Headlight ............................................117
Fuses ................................................. 118
General Lubrication ...........................120
Cleaning .............................................120
General Precautions ...................... 120
Where to be Careful ....................... 125
Washing Your Vehicle .................... 125
APPENDIX ........................................... 127
Storage ..............................................127
Troubleshooting Guide ......................131
Environmental Protection ..................136
MAINTENANCE RECORD .................. 137
10 SAFETY INFORMATION
SAFETY INFORMATION
Read Owner's Manual
Read this Owner’s Manual carefully
before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its
features, capabilities, and limitations.
This manual offers many safe riding
tips, but its purpose is not to provide instruction in all of the techniques and
skills required to ride a motorcycle
safely.
Training
Kawasaki strongly recommends that
all operators of this vehicle complete a
suitable motorcycle rider train ing program to learn the proper skills and
techniques necessary for safe motorcycle operation.
Daily Checks and Periodic Maintenance
It is important to keep your motorcycle properly maintained and in safe
riding condition. Inspect your motorcycle before every ride and carry out
all periodic maintenance. See the Daily
Checks section and the Periodic Maintenance section in the MAINTENANCE
AND ADJUSTMENT chapter for more
information.
SAFETY INFORMATION 11
WARNING
Failure to perform these checks
or to correct a problem before operation may result in serious
damage or an accident. Always
perform daily checks before operation.
To ensure your motorcycle is serviced using the latest servicing information, it is recommended that an
authorized Kawasaki Dealer performs
the periodic maintenance as directed
in the Owner's Manual.
If you notice any irregular operating
condition, have your motorcycle thoroughly checked at an authorized Kawasaki dealer as soon as possible.
Loading and Accessories Information
WARNING
Incorrect loading, improper installation or use of accessories,
or modification of your motorcycle may result in an unsafe riding condition. Before you ride the
motorcycle, make sure it is not
overloaded and that you have followed these instructions.
Maximum Load
Weight of rider, passenger, baggage, and
accessories must not exceed 160 kg (352
lb).
With the exception of genuine Kawasaki Parts and Accessories, Kawasaki
has no control over the design or
12 SAFETY INFORMATION
application of accessories. In some
cases, improper installation or use of
accessories, or motorcycle modification, will void the motorcycle warranty;
can negatively affect performance,
stability and safety; and can even be illegal.
In selecting and us ing accessories,
and in load ing the motorcycle, you are
personally responsible for your own
safety and the safety of other persons
involved.
NOTE
Kawasaki Parts and Accessories
○
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your mo-
torcycle be genuine Kawasaki com-
ponents.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care in
carrying cargo, passengers and/or in
fitting additional accessories. The following general guidelines have been
prepared to assist you in making your
determinations.
Passenger
1. Never carry more than one passenger.
2. The passenger should only sit on
the pillion.
3. Any passenger should be thoroughly familiar with motorcycle operation. The passenger can affect
control of the motorcycle by improper positioning during cornering and
sudden movements. It is important
that the passenger sits still while
the motorcycle is in motion and not
interfere with the operation of the
motorcycle. Do not carry animals
on your motorcycle.
4. Do not carry passengers unless
passenger footpegs are installed.
Instruct any passenger before riding to keep his or her feet on the
passenger footpegs and hold on to
the oper ator or seat strap. Do not
carry a passenger unless he or she
is tall enough to reach the footpegs
with their feet.
SAFETY INFORMATION 13
security as often as possible (not
while the motorcycle is in motion)
and adjust as necessary.
3. Do not carry heavy or bulky items
on a luggage rack. It is designed for
light items, and overloading can affect handling due to changes in
weight distribution and aerodynamic forces.
Baggage and Luggage
1. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle's center of gravity. Baggage weight should also be
distributed equally on both sides of
the motorcycle. Avoid carrying baggage that extends beyond the rear
of the motorcycle.
2. Baggage should be securely attached. Make sure that the baggage will not move around while
you are riding. Recheck baggage
Accessories
1. Do not install accessories or carry
baggage that impairs the performance of the motorcycle. Make sure
that you have not adversely affected any lighting components,
road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspects of the motorcycle’s operation.
2. Weight attached to the handlebars
or front fork will increase the mass
14 SAFETY INFORMATION
of the steering assembly and can
result in an unsafe riding condition.
3. Fairings, windshields, backrests,
and other large items have the capability of adversely affecting stability and handling of the motorcycle,
not only due to their weight, but also
due to the aerodynamic force acting
on these surfaces while the motorcycle is in operation. Poorly designed or installed items can result
in an unsafe riding condition.
Other Load
1. This motorcycle is not intended to
be equipped with a sidecar or to be
used to tow any trailers or other vehicles. Kawasaki does not manufacture sidecars or trailers for
motorcycles and cannot predict the
effects of such accessories on handling or stability, but can only warn
that the effects can be adverse and
that Kawasaki cannot assume responsibility for the results of such
unintended use of the motorcycle.
2. Furthermore, any adverse effects
on motorcycle components caused
by the use of such accessories will
not be remedied under warranty.
If You are Involved in an Accident
Make sure of your own safety first.
Determine the severity of any injuries
and call for emergency assistance if
needed. Always follow applicable laws
and regulations if any other person, vehicle or property is involved.
Do not attempt to continue riding
without first evaluating your motorcycle's condition. Inspect for fluid leaks,
check critical nuts and bolts, and check
the handlebars, control levers, brakes,
and wheels for damage and proper
function. Ride slowly and cautiously your motorcycle may have suffered
damage that is not immediately apparent. Have your motorcycle thoroughly
checked at a Kawasaki dealer as soon
as possible.
Safe Operation
The following should be carefully observed for safe and effective vehicle
operation.
SAFETY INFORMATION 15
Carbon Monoxide Hazard
DANGER
Exhaust gas contains carbon
monoxide, a colorless, odorless
poisonous gas. Inhaling carbon
monoxide can cause serious
brain injury or deat h. DO NOT run
the engine in enclosed areas. Operate only in a well-ventilated
area.
16 SAFETY INFORMATION
Fueling
WARNING
Gasoline is extremely flammable
and can be explosive under certain conditions. To avoid a possible fire or explosion, turn the
ignition switch off. Do not smoke.
Make sure the area is well ventilated and free from any source of
flame or sparks; this includes
any appliance with a pilot light.
Never Ride with Drugs or Alcohol
Alcohol and drugs impair your judgment and reaction time. Never consume alcohol or drugs before or while
riding motorcycles.
Protective Gear and Clothing
Helmet
Kawasaki strongly recommends both
the operator and passenger wear a
helmet even if this is not a legal requirement.
- Make sure that your helmet fits cor-
rectly and is properly fastened.
- Choose a motorcycle helmet that
meets the safety standards applica-
ble to your country. Ask your motor-
cycle dealer to advise you if
necessary.
Eye Protection
Always use eye protection. If your
helmet does not have a visor installed,
wear goggles.
Gloves
Wear gloves which have suitable
protection for your hands, especially
against abrasion.
Clothing
Wear protective clothing.
- Wear bright, highly visible clothing
that allows freedom of movement to
suit your riding style.
- Always wear a long- sleeved jacket
and long trousers which are abrasion
resistant and keep you warm.
- Avoid wearing clothes which have
loose cuffs or other fastenings which
could interfere with the controls of
your motorcycle.
Boots
Wear proper protective boots that fit
properly and do not interfere with gear
shifting or braking.
SAFETY INFORMATION 17
Safe Riding Techniques
Keep Hands on Handlebars
When riding always keep both hands
on the handlebars and both feet on the
footpegs. Removing your hands from
the handlebars or feet from the footpegs while riding can be hazardous. If
you remove even one hand or foot,
you reduce your ability to control the
motorcycle.
Look Over Your Shoulder
Before changing lanes, look over
your shoulder to make sure the way is
clear. Do not rely solely on the rear
view mirror; you may misjudge a vehicle’s distance and speed, or you may
not see it at all.
Accelerate and Brake Smoothly
In general your actions should be
smooth as sudden acceleration, braking or turning may cause loss of
18 SAFETY INFORMATION
control, especially when riding in wet
conditions or on loose road surfaces,
when the ability to maneuver will be reduced.
Select Correct Gear Speeds
When going up steep slopes, shift to
a lower gear so that there is power to
spare rather than overloading the engine.
Use Both Front and Rear Brakes
When applying the brakes, use both
the front and rear brakes. Applying only one brake for sudden braking may
cause the motorcycle to skid and lose
control.
Use Engine Brake
When going down long slopes, help
control vehicle speed by closing the
throttle so that the engine can act as
an auxiliary brake. Use the front and
rear brakes for primary braking.
Riding in Wet Conditions
Rely more on the throttle to control
vehicle speed and less on the front
and rear brakes. The throttle should also be used judiciously to avoid skidding the rear wheel from too rapid
acceleration or deceleration.
Braking performance is also reduced
in wet conditions. Carefully ride at a
slow speed and apply the brakes several times to help dry and restores
them to normal operating performance.
Lubricate the drive chain after wetweather riding to prevent rust and corrosion.
Ride Prudently
Riding at the proper speed and
avoiding unnecessarily fast acceleration are important not only for safety
and low fuel consumption but also for
long vehicle life and quieter operation.
Riding on Rough Roads
Exercise caution, slow down, and
grip the fuel tank with the knees for
better stability.
Acceleration
When quick acceleration is necessary to pass another vehicle, shift to a
lower gear to obtain the necessary
power.
Downshifting
To avoid engine damage and rear
wheel lock-up do not downshift at high
rpm.
Avoid Unnecessary Weaving
Unnecessary weaving jeopardizes
the safety of both the rider and other
motorists.
SAFETY INFORMATION 19
Additional Considerations for
High Speed Operation
WARNING
Handling characteristics of a motorcycle at high speeds may vary
from those you are familiar with
at legal highway speeds. Do not
attempt high speed operation unless you have received sufficient
training and have the required
skills.
Do not operate at high speeds on
public roads.
Brakes
The importance of the brakes, especially during high speed operation,
cannot be overemphasized. Check to
see that they are correctly adjusted
and functioning properly.
20 SAFETY INFORMATION
Steering
Looseness in the steering can cause
loss of control. Check to see that the
handlebars turns freely but has no
play.
Tires
High speed operation is hard on
tires, and good tires are crucial for safe
riding. Examine their overall condition,
inflate them to the proper pressure,
and check the wheel balance.
Fuel
Have sufficient fuel for the high fuel
consumption during high speed operation.
Engine Oil
To avoid engine seizure and resulting loss of control, make sure that the
oil level is at the upper level line on the
dipstick.
Electrical Equipment
Make sure that the headlight, tail/brake light, turn signals, horn, etc., all
work properly.
Miscellaneous
Make sure that all nuts and bolts are
tight and that all safety related parts
are in good condition.
GENERAL INFORMATION 21
GENERAL INFORMATION
Specifications
PERFORMANCE
Maximum Horsepower
Maximum Torque
Minimum Turning Radius 2.1 m (6.9 ft)
DIMENSIONS
Overall Length 2 030 mm (79.92 in.)
Overall Width 960 mm (37.8 in.)
Overall Height 1 160 mm (45.67 in.)
Wheelbase 1 340 mm (52.76 in.)
Road Clearance 270 mm (10.63 in.)
Curb Mass
ENGINE
Type SOHC, single cylinder, 4-stroke, air-cooled
Displacement 144 cm³ (8.79 cu in.)
Bore × Stroke 58.0 × 54.4 mm (2.28 × 2.14 in.)
Compression Ratio 9.5:1
Starting System
8.6 kW (12 PS) @8 000 r/min (rpm)
11.3 N·m (1.2 kgf·m, 8.3 ft·lb) @6 500 r/min (rpm)
120 kg (265 lb)
Electric starter
22 GENERAL INFORMATION
Fuel System Carburetor, KEIHIN NCV24
Ignition System DC-CDI
Ignition Timing
(Electronically advanced)
Spark Plug:
Type NGK CR7HSA
Gap 0.6 ~ 0.7 mm (0.024 ~ 0.028 in.)
Lubrication System Forced lubrication (wet sump)
Engine Oil:
Type
Viscosity SAE 10W-40
Capacity 1.3 L (1.4 US qt)
TRANSMISSION
Transmission Type 5-speed, constant mesh, return shift
Clutch Type Wet, multi disc
Driving System Chain drive
Primary Reduction Ratio 2.880 (72/25)
Final Reduction Ratio 3.214 (45/14)
Overall Drive Ratio 9.257 @Top gear
Gear Ratio:
1st 2.917 (35/12)
2nd 2.000 (32/16)
10° BTDC @1 400 r/min (rpm) ~ 32.5° BTDC
@7 250 r/min (rpm)
API SG, SH, SJ, SL or SM with JASO MA, MA1 or
MA2
3rd 1.474 (28/19)
4th 1.182 (26/22)
5th 1.000 (24/24)
FRAME
Caster 27°
Trail 92 mm (3.62 in.)
Tire Size:
Front 100/80-17M/C 52P
Rear 120/70-17M/C 58P
Rim Size:
Front J17 × 2.15
Rear J17M/C × MT3.00
Fuel Tank Capacity 6.9 L (1.8 US gal)
Brake Fluid:
Front DOT3 or DOT4
Rear DOT3 or DOT4
ELECTRICAL EQUIPMENT
Battery 12 V 6 Ah (10 HR)
Headlight:
High Beam 12 V 35 W
Low Beam
12 V 35 W
Brake/Tail Light 12 V 21/5 W
GENERAL INFORMATION 23
24 GENERAL INFORMATION
NOTICE
The license plate light, meter illumination lights and meter indicators use a
vibration resistant bulb. Replacement of the license plate bulb, meter illumination bulbs and meter indicator bulbs with a non-vibra tion resistant
bulb may result in premature bulb failure.
Specifications are subject to change without notice, and may not apply to every
country.
GENERAL INFORMATION 25
Serial Number Locations
The engine and frame serial numbers are used to register the motorcycle. They
are the only means of identifying your particular machine from others of the same
model type. These serial numbers may be needed by your dealer when ordering
parts. In the event of theft, the investigating authorities will require both numbers
as well as the model type and any peculiar features of your machine that can help
them identify it.
Engine No.
A. Engine Number
Frame No.
A. Frame Number
26 GENERAL INFORMATION
Location of Labels
All warning labels which are on your
vehicle are repeated here. Read labels
on your vehicle and understand them
thoroughly. They contain informatio n
which is important for your safety and
the safety of anyone else who may operate your vehicle. Therefore, it is very
important that all warning labels be on
your vehicle in the locations shown. If
any label is missing, damaged, or
worn, get a replacement from your Kawasaki dealer and install it in the correct position.
NOTE
The sample warning labels in this
○
section have part numbers to help
you and your dealer obtain the cor-
rect replacement.
1. Brake Fluid (Front)
GENERAL INFORMATION 27
2. Brake Fluid (Rear)
3. Battery Poison/Danger
4. Rear Shock Absorber Warning
28 GENERAL INFORMATION
5. Fuel Notice
6. Tire and Load Data
7. Important Drive Chain Information
GENERAL INFORMATION 29
1)
3)
2)
4)
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