Kawasaki COMPONENT #690551-1HR Instruction Manual

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COMPONENT

#690551-1HR

19.2V 2-SPEED BATTERY-OPERATED DRILL

INSTRUCTION MANUAL

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

PARA EL SERVICIO

PARA EL CONSUMIDOR

1-800-590-3723

Printed in China

87-1904-60957

KAWASAKI™IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO:

690551 – 19.2V Green Cordless Drill_Rev 8/26/06

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT,DO NOT RETURN THIS PRODUCT TO THE STORE.PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE.IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.

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SECTION FOUR

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 18

SECTION FIVE

3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22

CONGRATULATIONS!

Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction.

INTENDED USE

This tool is intended for consumer use only. Your charger and/or adapter has been designed for charging batteries of the type approved and supplied with this tool.

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS

READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to

follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.

Always use common sense and pay particular attention to all the DANGER, WARNING, CAUTION and NOTE statements of this manual.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

TABLE OF CONTENTS

CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION ONE

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION TWO

SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6

SAFETY RULES FOR CORDLESS DRILL/DRIVERS . . . . . . . . . . . . . 6-7

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SECTION THREE

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . . 10

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

INSTALLING DRILL BIT INTO KEYLESS CHUCK . . . . . . . . . . . . . . 12

OPERATING THE CORDLESS DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15

VARIABLE SPEED TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . 13

FORWARD/REVERSE AND TRIGGER LOCK LEVER . . . . . . . . . . . . 13

TORQUE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

HIGH/LOW SPEED (GEAR) SHIFTING . . . . . . . . . . . . . . . . . . . . . . 14

SCREWDRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DRILLING METAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DRILLING MASONRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DRILLING WOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HINTS FOR OPTIMUM USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

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DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood.

IMPORTANT SAFEGUARDS

People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

WARNING: Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

WORK AREA

Keep your work area clean and well lit. Cluttered work benches and dark work

areas may cause accidents or injury.

Do not operate power tools in explosive areas, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite

the dust or fumes.

Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Do not abuse the cord. Never use the cord to carry the tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.

A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger

that may be suitable for one type of battery may create a risk of fire when used with another battery.

Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create risk of fire.

PERSONAL SAFETY

Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.Loose clothes,

jewelry or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or “OFF” position before inserting battery pack. Carrying power tools with your finger on the switch or inserting battery pack into a tool with the power switch “ON” invites accidents.

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SERVICE

Tool service must be performed only by qualified repair personnel. Service or

maintenance by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to

follow Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES AND/OR SYMBOLS

Hold tool by insulated gripping surfaces when perform-

ing an operation where the cutting tool may contact hidden wiring. Contact

with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

SAFETY RULES FOR CORDLESS DRILL / DRIVERS

Always wear safety goggles or eye protection when using this tool. Use a

dust mask or respirator for applications which generate dust.

Do not grasp the tool or place your hands too close to the spinning chuck or drill bit. Your hand may be lacerated or may cause injury.

Secure the material being worked on. Never hold it in your hand or across your legs. Unstable support can cause loss of control and injury.

Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the socket or bit become bound in the work, the

reaction torque of the tool could crush your hand or leg.

Check to see that keys and adjusting wrenches are removed from the Cordless Drill before switching the tool “ON”. Keys or wrenches can fly away

at high velocity striking you or a bystander.

When using the Cordless Drill, always maintain a firm grip on the tool with both hands.

Keep the handle of the Cordless Drill dry, clean, and free from oil and grease. Do not run the Cordless Drill while carrying it at your side. A spinning

socket or bit could become entangled with clothing and injury may result.

Disconnect the plug or remove the battery pack from tool and place the switch in the locked or “OFF” position before making any assembly adjustments, changing accessories, performing any inspection, maintenance or cleaning procedures. Such preventive safety measures reduce the risk of starting the

tool accidentally.

Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed. Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that

cannot be controlled with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or “OFF” position before making any adjustments, changing accessories, or storing the tool.

Such preventative safety measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users.

When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-

nals together may cause sparks, burns or a fire. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edge are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury

when used on another tool.

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FUNCTIONAL DESCRIPTION

CONTROLS AND COMPONENTS:

1. Battery Pack

2. Release Buttons on Each Side

3. Charger

4. Indicator Lights

5. 12.7mm (1/2") Keyless Chuck

6. 22 Adjustable Torque Settings Control Ring

7. Forward/Reversing and Trigger Lock Lever

COMPONENT MODEL NUMBER

BATTERY PACK 690549 CHARGER 690543

12.7mm (1/2") KEYLESS CHUCK 690552

Do not use the Cordless Drill if it has been damaged, left outdoors in the rain, snow, wet or damp environments, or immersed in liquid.

Maintain labels and nameplates on the Cordless Drill. These carry important

information. If unreadable or missing, contact Alltrade for a replacement.

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please

study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME EXPLANATION

V Volts Voltage (Potential) A Amperes Current

Hz Hertz Frequency (Cycles per Second)

W Watt Power

Kg Kilograms Weight

Alternating Current Type of Current Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation

min Minutes Time

s Seconds Time  Diameter Size of Drill Bits,

Grinding Wheels, etc.

No load speed No-load Rotational Speed

.../min Revolutions per Minute Revolutions, Surface Speed,

Strokes, etc. per Minute

1,2,3, … Ring Selector Settings Speed, Torque or Position Settings

8. High/Low Speed Switch

9. Variable Speed Controlled Trigger Switch

10. Accessory/Bit Holder

11. Comfort Rubber Grip

ACCESSORIES:

12. Double Ended Screwdriver Bits (2)

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BATTERY

Before using battery pack, please read carefully all instructions and cautionary markings on battery pack, battery charger and product using battery.

Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode.

Do not carry battery packs in aprons, pockets, or tool

boxes, product kit boxes, drawers, etc. with loose metal objects. Battery

pack terminals could be short circuited causing damage to the battery pack, severe burns or fire.

The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic material by the Environmental Protection Agency. Before disposing of dam-

aged or worn out Ni-Cad battery packs, check with your State Environmental Protection Agency to find out about special restrictions on the disposal of these battery packs, take them to your local recycling center for proper disposal, or call 1-800-822-8837.

The battery is not fully charged. Before first use, the battery pack requires 3-5 hours charge time to be fully charged. Subsequent recharging needs 1 hour for the battery to be fully charged.

Always switch to a fresh battery when tool performance begins to diminish.

Severe heat is most destructive to a battery; the more heat generated, the faster the battery loses power. A battery that gets too hot can have a shortened life.

Never over-discharge a battery by using the tool even after tool performance has decreased. Do not attempt to discharge a tool’s battery by continuing to

pull on the tool trigger. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.

Charge battery pack at ambient temperatures between 50° F – 104° F. Store tool and battery pack in locations where temperatures will not exceed

120°F. This is important to prevent serious damage to the battery cells. The battery pack should always be recharged when the Cordless Drill begins to

run slowly. When battery pack is not in use, keep it away from other metal objects such as

paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals

together may cause sparks, burns, or fire.

REMOVING/ATTACHING BATTERY PACK

REMOVE BATTERY PACK:

1. Press both release buttons on either side of the Cordless Drill to release the battery pack.

2. Pull battery pack free of Cordless Drill.

ATTACH BATTERY PACK:

1. Align the raised portion of the battery pack with the groove in the battery compartment of the Cordless Drill.

2. Press the battery pack into place. Make sure the latches are securely fastened. Do not use the Cordless Drill if the battery pack is not seated properly.

CHARGER

Before using battery charger, please read carefully all instructions and cautionary markings on battery charger, battery pack and product using battery.

Use only the charger which accompanied your product or direct replacement as listed in this manual. Do not substitute any other charger. Use only Alltrade

approved chargers with your product.

Do not disassemble charger. Do not use charger if it has been damaged, left outdoors in the rain, snow, wet

or damp environments, or immersed in liquid. The battery pack and charger heat during charging. Place the charger on a flat,

non-flammable surface away from flammable materials with at least four inches of clearance to allow proper air circulation around the charger and battery pack.

When the battery pack requires recharging, a 1 hour charge allows the tool to operate at full power. A charging indicator light on the charger will illuminate to

show that charging is taking place.

RELEASE BUTTON

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CHARGING BATTERY PACK

CHARGE BATTERY PACK:

1. Plug the charger into the nearest 120 volt electrical outlet.

2. Make sure the trigger on the Cordless Drill is in the “OFF” position and remove the battery pack from the Cordless Drill.

3. Insert the battery pack into the charger. Be sure that the battery pack is fully seated in the charger. Do not force.

4. The red indicator light should come “ON” indicating that the battery pack is in a “Fast Charge” mode. If the green indicator light comes “ON”, then the battery is already fully charged.

5. After approximately one hour of charging, the red indicator light should go “OFF” and the green light should come “ON” indicating that the battery is fully charged and the charger is now in a “Trickle Charge” mode.

6. The battery can be left in a “Trickle Charge” mode until ready to use.

IMPORTANT INFORMATION FOR RECHARGING HOT BATTERIES

When using your Cordless Drill continuously, the batteries in your battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge. When the battery pack becomes discharged and is hot, the red light on the charger will flash. When the battery pack cools down, the red light will glow continuously to indicate fast charging mode, 1-hour charge time.

This will occur when continuous use of your Cordless

Drill causes the battery pack to become hot. It does not occur under normal

circumstances.

ASSEMBLY

Be aware that this tool is always in an operating condition

because it does not have to be plugged into an electrical outlet. Always turn the switch “OFF” and remove the battery pack before changing bits.

INSTALLING DRILL BIT INTO KEYLESS CHUCK

Before inserting a drill bit or other accessory, make sure the forward/reverse

and trigger lock lever is in the center “OFF” position to prevent accidental starts that may result in injury.

Do not attempt to tighten drill bits (or any other accessory) by gripping the front of the chuck and turning the tool on. This may cause personal injury

and/or damage to the chuck.

When removing the bit from the tool, avoid contact with skin and use proper protective gloves when grasping the bit or accessory.Accessories may be hot

after prolonged use.

1. Hold the rear end of the chuck in one hand and use the other hand to rotate the front end in a counterclockwise direction to open the jaws of the chuck.

2. Insert the shank of the bit (or other accessory) fully into the keyless chuck, taking care to keep the bit in the center of the jaws of the chuck.

3. Turn the front end of the chuck clockwise to hold the bit in place.

4. Tighten securely by turning the front end of the chuck clockwise while holding the rear end.

OPERATING THE DRILL

Never tape the trigger switch down to provide continu-

ous high speed. The tool may fail under such conditions causing fire or

personal injury.

WARNING

BATTERY PACK

LED

LIGHT

BATTERY

CHARGER

TIGHTEN

LOOSEN

HOLD

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THE CONTROL RING ADJUSTS THE LEVEL OF TORQUE:

• For light duty work, use lower settings.

• For heavy duty work, use higher settings.

PROPER SETTING FOR DRIVING SCREWS:

1. Set the ring on the lowest setting to begin.

2. Try tightening the first screw. If the drill drives smoothly, proceed with the next screw.

3. If the Drill’s clutch slips, increase the torque setting and try again until the Drill drives the screw without incident.

HIGH/LOW SPEED (GEAR) SHIFTING

FOR LOW SPEED SETTING:

• Slide the switch on top of the

Drill to Position 1 for high torque applications and driving screws.

FOR HIGH SPEED SETTING:

• Slide the switch to Position 2

for light duty projects.

SCREWDRIVING

WHEN DRIVING FASTENERS:

• Always start slowly and gradually increase the speed of the Drill.

• Release the trigger when you feel the clutch slip.

• Always keep the driver bit straight to prevent damage to the screw.

• Hold the Drill with both hands to ensure control if the bit should stick or slip.

• To prevent wood from splitting, drill pilot holes into the wood before driving

in the screws.

VARIABLE SPEED TRIGGER SWITCH

THIS TOOL IS CONTROLLED BY A TRIGGER SWITCH:

• The speed of the Cordless Drill depends on the amount of pressure you put on the trigger.

• The more pressure you apply, the faster the Cordless Drill will go.

• Release the pressure and the Cordless Drill will slow down.

FORWARD/REVERSE AND TRIGGER LOCK LEVER

Be sure the trigger is released when changing the position of the lever. Always store the tool in the “LOCKED/OFF” position.

Always check the direction of the Cordless Drill's rotation before use.

TO SELECT THE DIRECTIONS OF ROTATION:

• To select forward Cordless Drill rotation, press the trigger lock from left to right flat against the Cordless Drill body.

• To select reverse, press the trigger lock lever in the opposite direction.

• The center position locks the tool.

TORQUE SETTINGS

To prevent damaging the tool or driving screw too deep

into work piece, release the trigger when you feel the clutch slip.

TRIGGER

LOCK

TRIGGER

SWITCH

HIGH SPEEDLOW SPEED

CONTROL RING

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• Never try to start a stalled Drill by clicking the trigger switch “ON” and “OFF”. This may damage your tool.

• To reduce jamming, always keep the Drill running when pulling the bit out of a finished hole.

SCREWDRIVING:

• Always use the correct type and size of screwdriver bit.

• If screws are difficult to tighten, try applying a small amount of washing liquid or soap as a lubricant.

• Always hold the tool and screwdriver bit in a straight line with the screw.

MAINTENANCE AND CLEANING

Always remove the battery pack before attempting

cleaning or maintenance.

This Cordless Drill is lubricated before it leaves the

factory. This lubrication should last for the life of the tool. No further

lubrication is required.

Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the casing. Never immerse any part of the tool in a liquid. Always keep the ventilation openings clear.

Always clean the battery pack using only a dry cloth. Do not use liquids. Always unplug the charger before cleaning it. Regularly clean the ventilation slots in your tool and charger using only a soft

brush or dry cloth. Never open the Cordless Drill case, battery pack or charger. Do not attempt to

repair the Cordless Drill, battery pack or charger yourself. Opening any of these parts will void your warranty.

DRILLING METAL

WHEN DRILLING HARD METALS:

• Apply a lubricant, such as cutting oil, to the tip of the bit.

• Start with a small hole then enlarge to the required size. Make sure the bit is actually cutting and not spinning in the hole as this will dull the edges of the bit.

• Keep enough pressure on the bit to keep it drilling through the material.

DRILLING MASONRY

WHEN DRILLING MASONRY:

• Masonry can be brittle so be careful not to apply too much pressure and crack the material.

• Apply enough pressure to keep the bit cutting and not spinning in the hole as this will dull the edges of the bit.

• Bricks and similar soft materials will require less pressure, concrete will require much more.

DRILLING WOOD

Use twist bits to drill holes in wood. Make sure the bits are sharp. Pull the bits out of the hole frequently to clear chips from the flutes as an overburdened bit may overheat.

HINTS FOR OPTIMUM USE

DRILLING:

• Keep the right amount of pressure in a straight line with the drill bit. Too little and the bit will spin without cutting, too much and the motor may stall.

• Just before the drill tip breaks though the other side of the work piece drill more slowly and decrease pressure on the tool. This will prevent stalling and leave a cleaner hole.

• Use a block of wood to back up work pieces that may splinter.

• Use spade bits when drilling large diameter holes in wood.

• Use HSS drill bits when drilling in metal.

• Use masonry bits when drilling in soft masonry.

• Use a lubricant when drilling metals other than cast iron, aluminum, copper, and brass.

• When drilling, start the hole slowly, allowing the bit to drill deep enough to prevent slipping at higher speeds.

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PROTECTING THE ENVIRONMENT

BATTERIES

Alltrade batteries can be recharged many times. At the end of their useful life, recycle batteries with due care for our environment.

Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center or call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS

Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would like further information on the following products, please contact Alltrade Customer Service Department at 1-800-590-3723.

Cordless Drills/Screwdrivers Impact Wrenches Sanders Jigsaws Circular Saws Angle Grinders Reciprocating Saws Routers Rotary Tools Corded and Cordless Multi-Purpose Tools Wide Range of Accessories and more

ACCESSORIES

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may become hazardous when used on another tool.

Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets. If you must use an extension cord, be sure that the gauge is large enough to carry

the amount of current necessary for your power tool. If not, your tool may experi-

ence a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table below).

RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS

TOOL CURRENT RATING CONDUCTOR SIZE IN A.W.G

AMPERE 10FT. 25FT. 50FT. 100FT.

3-6 18 18 18 18 6-8 18 18 18 16

8-10 18 18 18 14 10-12 16 16 14 14 12-16 14 12 12 16-20 12 12 12 -

SPECIFICATIONS

Voltage 19.2V Low Speed 0-440/min. High Speed 0-1500/min. Torque Settings 21+ Drill Chuck Capacity (max)  13mm (1/2") Charger Input 120V 60Hz Charging Time Approx. 1 hour Battery Type Ni-Cad

Page 11

to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period. Typically, a defective product that is returned within the first 30 days after the purchase date will be replaced; for items returned after the first 30 days and within the warranty period, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsible for the return shipping charges. Alltrade’s repair and/or replacement of any nonconforming item and/or part thereof shall constitute fulfillment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facility , unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages.

Exclusions

This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty.

This limited warranty does not apply to accessory items such as drill bits, screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding sheets and other related items.

DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.

Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-delivery services such as assembly, oil or lubricants, and adjustment; maintenance services that are normally required to maintain the product.

The use of other than genuine Alltrade Repair Parts will void warranty.

3 YEAR LIMITED WARRANTY

Express and Exclusive Limited Warranty to Original Retail Buyer

Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail purchaser of the accompanying KAWASAKI™ power tool and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of three years from original date of purchase, except that such warranty with regard to the battery shall be for a period of two years from original date of purchase, unless the tool is used for commercial or rental purposes.

SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE: The above warranty for this Kawasaki™ power tool, including the battery, shall be effective for only 90 days from the original date of purchase if this tool is used for any

COMMERCIAL OR RENTAL PURPOSE.

The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody or control of the product, whichever occurred first. This warranty shall be null and void if the product or any component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.

Warranty Performance

Page 12

REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.

Limitations on Warranty Disclaimers

Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

If your product is not covered by this warranty, please call our Customer Service Department toll free at 1-800-590-3723 for general repair information and charges.

Warranty Disclaimers

EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTA TIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LA W AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

Limitation Of Liability

IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS

Page 13

19.2V BATTERY-OPERATED RECIPROCATING SAW

INSTRUCTION MANUAL

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

PARA EL SERVICIO

PARA EL CONSUMIDOR

1-800-590-3723

Printed in China

87-1904-60957

KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO:

690850 – 19.2V Green Cordless Reciprocating Saw, _Rev. 10/10/06

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT,DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.YOUR FEEDBACK IS VITAL TO US.

COMPONENT

#690850-1HR

Page 14

CCOONNGGRRAATTUULLAATTIIOONNSS!!

IINNTTEENNDDEEDD UUSSEE

This tool is intended for consumer use only. Your charger and/or adapter has been designed for charging batteries of the type approved and supplied with this tool.

GGEENNEERRAALL SSAAFFEETTYY RRUULLEESS——FFOORR AALLLL BBAATTTTEERRYY OOPPEERRAATTEEDD TTOOOOLLSS

RREEAADD AANNDD UUNNDDEERRSSTTAANNDD AALLLL IINNSSTTRRUUCCTTIIOONNSS..

Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

RREECCOOGGNNIIZZEE SSAAFFEETTYY SSYYMMBBOOLLSS,, WWOORRDDSS AANNDD LLAABBEELLSS

The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.

Always use common sense and pay particular attention to all the

DDAANNGGEERR

WWAARRNNIINNGG, CCAAUUTTIIOONN

and

NNOOTTEE

statements of this manual.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DDAANNGGEERR

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WWAARRNNIINNGG

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

TTAABBLLEE OOFF CCOONNTTEENNTTSS

CCOONNGGRRAATTUULLAATTIIOONNSS!!

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

IINNTTEENNDDEEDD UUSSEE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SSEECCTTIIOONN OONNEE

GENERAL SAFETY RULES—FOR ALL BATTERY OPERATED TOOLS . . 2

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SSEECCTTIIOONN TTWWOO

SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6

SAFETY RULES FOR CORDLESS RECIPROCATING SAW . . . . . . . . 6-7

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SSEECCTTIIOONN TTHHRREEEE

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . . 11

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

ATTACHING/REMOVING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OPERATING THE RECIPROCATING SAW . . . . . . . . . . . . . . . . . . . . . . .14-17

VARIABLE SPEED TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . 14

GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

PLUNGE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

METAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

SSEECCTTIIOONN FFOOUURR

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 19

SSEECCTTI

IOONN FFIIVVEE

3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22

Page 15

WWOORRKK AARREEAA

KKeeeepp yyoouurr wwoorrkk aarreeaa cclleeaann aanndd wweellll lliitt..

Cluttered work benches and dark work

areas may cause accidents or injury. DDoo nnoott ooppeerraattee ppoowweerr ttoooollss iinn eexxpplloossiivvee aarreeaass,, ssuucchh aass iinn t

thhee pprreesseennccee ooff

ffllaammmmaabbllee lliiqquuiiddss,, ggaasseess oorr dduusstt..

Power tools create sparks which may ignite

the dust or fumes. KKeeeepp bbyyssttaannddeerrss,, cchhiillddrreenn aanndd vviissiittoorrss aawwaayy wwhhi

illee ooppeerraattiinngg aa ppoowweerr ttooooll..

Distractions can cause you to lose control.

EELLEECCTTRRIICCAALL SSAAFFEETTYY

DDoo nnoott aabbuussee tthhee ccoorrdd.. NNeevveerr uussee tthhee ccoorrdd ttoo ccaarrrryy tthhee ttooooll.. KKeeeepp tthhee ccoorrdd aawwaayy ffrroomm hheeaatt,, ooiill,, sshhaarrp

p eeddggeess,, oorr mmoovviinngg ppaarrttss.. RReeppllaaccee ddaammaaggeedd ccoorrddss

iimmmmeeddiiaatteellyy..

Damaged cords may create a fire.

AA bbaatttteerryy ooppeerraatteedd ttooooll wwiitthh iinntteeggrraall b

baatttteerriieess oorr aa sseeppaarraattee bbaatttteerryy ppaacckk

mmuusstt bbee rreecchhaarrggeedd oonnllyy wwiitthh tthhee ssppeecciiffiieedd cchhaarrggeerr ffoorr tthhee bbaatttteer

ryy..

A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

UUssee bbaatttteerryy ooppeerraatteedd ttooooll oonnllyy wwiitthh ssppeecciiffiiccaallllyy ddeessiiggnnaatteedd bbaatttteerryy ppaacckk..

Use of

any other batteries may create risk of fire.

CCAAUUTTIIOONN

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CCAAUUTTIIOONN

used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NNOOTTEE

provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood.

IIMMPPOORRTTAANNTT SSAAFFEEGGUUAARRDDSS

PPeeooppllee wwiitthh eelleeccttrroonniicc ddeevviicceess,, ssuucchh aass ppaacceemmaakkeerrss,, sshhoouulldd ccoonnssuulltt tthheeiirr pphhyyssiicciiaann((ss)) bbeeffoorree uussiinngg tth

hiiss pprroodduucctt.. OOppeerraattiioonn ooff eelleeccttrriiccaall eeqquuiippmmeenntt iinn

cclloossee pprrooxxiimmiittyy ttoo aa hheeaarrtt ppaacceemmaakkeerr ccoouulldd ccaauussee iin

ntteerrffeerreennccee oorr ffaaiilluurree ooff

tthhee ppaacceemmaakkeerr.. WWAARRNNIINNGG::

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber.

WWAARRNNIINNGG::

Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.

WWaasshh hhaannddss aafftteerr hhaannddlliinngg..

SSAAVVEE TTHHEESSEE IINNSSTTRRUUCCTTIIOONNSS FFOORR FFUUTTUURREE RREEFFEERREENNCCEE..

Page 16

WWhheenn bbaatttteerryy ppaacckk iiss nnoott iinn uussee,, kkeeeepp iitt aawwaayy ffrroomm ootthheerr mmeettaall oobbjjeeccttss lliikkee:: ppaappeerr cclliippss,, ccooiinnss,, kkeey

yss,, nnaaiillss,, ssccrreewwss,, oorr ootthheerr ssmmaallll mmeettaall oobbjjeeccttss tthhaatt ccaann

mmaakkee aa ccoonnnneeccttiioonn ffrroomm oonnee tteerrmmiinnaall ttoo aannootth

heerr..

Shorting the battery termi-

nals together may cause sparks, burns or a fire. MMaaiinnttaaiinn ttoooollss wwiitthh ccaarree.. KKeeeepp ccuuttttiinngg ttoooollss sshhaarrpp aanndd cclleeaann

. Properly maintained

tools with sharp cutting edge are less likely to bind and are easier to control. CChheecckk ffoorr mmiissaalliiggnnmmeenntt oorr bbiinnd

diinngg ooff mmoovviinngg ppaarrttss,, bbrreeaakkaaggee ooff ppaarrttss,, aanndd aannyy

ootthheerr ccoonnddiittiioonn tthhaatt mmaayy aaffffeecctt tthhee ttooooll’’ss ooppeerraattiioon

n.. IIff ddaammaaggeedd,, hhaavvee tthhee ttooooll

sseerrvviicceedd bbeeffoorree uussiinngg..

Many accidents are caused by poorly maintained tools.

UUssee oonnllyy aacccceessssoorriieess tthhaatt aarree rreeccoommmmeennddeedd bbyy tthhee

mmaannuuffaaccttuurreerr ffoorr yyoouurr

mmooddeell..

Accessories that may be suitable for one tool may create a risk of injury

when used on another tool.

SSEERRVVIICCEE

TTooooll sseerrvviiccee mmuusstt bbee ppeerrffoorrmmeedd oonnllyy bbyy qquuaalliiffiieedd rreeppaaiirr ppeerrssoonnnneell..

Service or

maintenance by unqualified personnel may result in a risk of injury. WWhheenn sseerrvviicciinngg aa ttooooll,, uussee oonnllyy

iiddeennttiiccaall rreeppllaacceemmeenntt ppaarrttss.. FFoollllooww iinnssttrruuccttiioonnss

iinn tthhee MMaaiinntteennaannccee sseeccttiioonn ooff tthhiiss mmaannuuaall..

Use of unauthorized parts or failure to

follow Maintenance Instructions may create a risk of shock or injury..

SSPPEECCIIFFIICC SSAAFFEETTYY RRUULLEESS AANNDD//OORR SSYYMMBBOOLLSS

HHoolldd ttooooll bbyy iinnssuullaatteedd ggrriippppiinngg ssuurrffaacceess wwhheenn ppeerrffoorrmm--

iinngg aann ooppeerraattiioonn wwhheerree tthhee ccuuttttiinngg ttooooll mmaayy cco

onnttaacctt hhiiddddeenn wwiirriinngg..

Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

SSAAFFEETTYY RRUULLEESS FFOORR CCOORRDDLLEESSSS RREECCIIPPRROOCCAATTIINNGG SSAAWWSS

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.

SSeeccuurree tthhee mmaatteerriiaall bbeeiinngg wwoorrkkeedd oonn.. NNeevveerr hhoolldd iitt iinn yyoouurr hhaanndd oorr aaccrroossss yyoouurr lleeggss..

Unstable support can cause loss of control and injury.

PPEERRSSOONNAALL SSAAFFEETTYY

SSttaayy aalleerrtt,, wwaattcchh wwhhaatt yyoouu aarree ddooiinngg,, aanndd uussee ccoommmmoonn sseennssee wwhheenn ooppeerraatt-- iinngg aa ppoowweerr ttooooll.. DDoo nnoott uussee

ttooooll wwhhiillee ttiirreedd oorr uunnddeerr tthhee iinnfflluueennccee ooff ddrruuggss,,

aallccoohhooll oorr mmeeddiiccaattiioonn..

A moment of inattention while operating power tools

may result in serious personal injury.

DDrreessss pprrooppeerrllyy.. DDoo nnoott wwe

eaarr lloooossee ccllootthhiinngg oorr jjeewweellrryy.. CCoonnttaaiinn lloonngg hhaaiirr..

KKeeeepp yyoouurr hhaaiirr,, ccllootthhiinngg,, aanndd gglloovveess aawwaayy ffrroomm mmoovvi

inngg ppaarrttss..

Loose clothes,

jewelry or long hair can be caught in moving parts.

AAvvooiidd aacccciiddeennttaall ssttaarrttiinngg.. BBee ssuurree sswwiittcchh iiss iinn tthhee lloocckkeedd oorr ““OOFFFF”” ppoossiittiioonn bbeeffoorree iinnsseer

rttiinngg bbaatttteerryy ppaacckk..

Carrying power tools with your finger on the

switch or inserting battery pack into a tool with the power switch

““OONN””

invites

accidents.

RReemmoovvee aaddjjuussttiinngg kkeeyyss oorr wwrreenncchheess bbeeffoorree ttuurrnniinngg tthhee ttooooll ““OONN””..

A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

DDoo nno

ott oovveerrrreeaacchh.. KKeeeepp pprrooppeerr ffoooottiinngg aanndd bbaallaannccee aatt aallll ttiimmeess..

Proper foot-

ing and balance enable better control of the tool in unexpected situations.

UUssee ssaaffeettyy eeqquuiippmmeenntt.. AAllwwaayyss wweeaarr eeyyee

pprrootteeccttiioonn..

Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions..

TTOOOOLL UUSSEE AANNDD CCAARREE

UUssee ccllaammppss oorr ootthheerr pprraaccttiiccaall wwaayyss ttoo sseeccuurree aanndd ssuuppppoorrtt tthhee wwoorrkkppiieeccee ttoo aa ssttaabbllee ppllaattffoorrmm..

Holding the work by hand or against your body is unstable and

may lead to loss of control.

DDoo nno

ott ffoorrccee ttooooll.. UUssee tthhee ccoorrrreecctt ttooooll ffoorr yyoouurr aapppplliiccaattiioonn..

The correct tool

will do the job better and safer at the rate for which it is designed.

DDoo nnoott uussee tthhee ttooooll iiff tthhee ppoowweerr sswwiittcchh d

dooeess nnoott ttuurrnn iitt ““OONN”” oorr ““OOFFFF””..

A tool that

cannot be controlled with the switch is dangerous and must be repaired.

DDiissccoonnnneecctt bbaatttteerryy ppaacckk ffrroomm ttooooll oorr ppllaaccee tthhee sswwiittcchh iinn tthhee lloocckkeed

d oorr ““OOFFFF”” ppoossii--

ttiioonn bbeeffoorree mmaakkiinngg aannyy aaddjjuussttmmeennttss,, cchhaannggiinngg aacccceessssoorriieess,, oorr ssttoorriinngg tthhee ttooooll..

Such preventative safety measures reduce the risk of starting the tool accidentally.

SSttoorre

e iiddllee ttoooollss oouutt ooff rreeaacchh ooff cchhiillddrreenn aanndd ootthheerr uunnttrraaiinneedd ppeerrssoonnss..

Tools

are dangerous in the hands of untrained users.

5 6

Page 17

SSYYMMBBOOLLSS

IIMMPPOORRTTAANNTT::

Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SSYYMMBBOOLL NNAAMMEE EEXXPPLLAANNAATTIIOONN

V Volts Voltage (Potential) A Amperes Current

Hz Hertz Frequency (Cycles per Second)

W Watt Power

Kg Kilograms Weight

Alternating Current Type of Current Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation

SSYYMMBBOOLL NNAAMMEE EEXXPPLLAANNAATTIIOONN

min Minutes Time

s Seconds Time

␾ Diameter Size of Drill Bits,

Grinding Wheels, etc.

No load speed No-load Rotational Speed

.../min Revolutions per Minute Revolutions, Surface Speed,

Strokes, etc. per Minute

1,2,3, … Ring Selector Settings Speed, Torque or Position Settings

WWhheenn uussiinngg tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww,, aallwwaayyss mmaaiinnttaaiinn aa ffiirrmm ggrriipp oonn tthhee ttooooll wwiitthh bbootthh hhaannddss..

Never put your hands or feet in the cutting area. Do not grasp the tool or place your hands too close to the blade. Keep your hands well away from the blade. Never reach underneath the tool while the blade is in motion. Do not use your legs or feet to stabilize the work piece.

PPoossiittiioonn yyoouurrsseellff ttoo aavvooiidd bbeeiinngg ccaauugghhtt bbeettwweeeenn tthhee ttooooll oorr ssiiddee hhaannddllee aanndd wwaallllss oorr ppoossttss..

Should the blade become bound or jammed in the work, it could

result in loss of control and injury.

DDoo n

noott rruunn tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww wwhhiillee ccaarrrryyiinngg iitt aatt yyoouurr ssiiddee..

A mov-

ing blade could cause serious personal injury.

DDiissccoonnnneecctt bbaatttteerryy ppaacckk ffrroom

m ttooooll aanndd ppllaaccee tthhee sswwiittcchh iinn tthhee lloocckkeedd oorr

““OOFFFF”” ppoossiittiioonn bbeeffoorree mmaakkiinngg aannyy aasssseemmbbllyy,, aaddjjuussttmmeennttss,,

cchhaannggiinngg aacccceess--

ssoorriieess,, ppeerrffoorrmmiinngg aannyy iinnssppeeccttiioonn,, mmaaiinntteennaannccee oorr cclleeaanniinngg pprroocceedduurreess..

Such preventive safety measures reduce the risk of starting the tool accidentally which could cause serious personal injury.

DDoo nnoott u

ussee tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww iiff iitt hhaass bbeeeenn ddaammaaggeedd,, lleefftt oouutt--

ddoooorrss iinn tthhee rraaiinn,, ssnnooww,, wweett oorr

ddaammpp eennvviirroonnmmeennttss,, oorr iimmmmeerrsseedd iinn lliiqquuiidd..

DDoo nnoott uussee dduullll oorr ddaammaaggeedd bbllaaddeess.. KKeeeepp ccuuttttiinngg ttoooollss sshhaar

rpp aanndd cclleeaann..

Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

WWhheenn rreessttaarrttiinngg aa ssaaww iinn tthhee wwoorrkkppiieeccee,, cchheecckk tthhaatt tteeeetthh aarree nnoott eennggaaggeedd iinn tthhee mmaatte

erriiaall..

KKeeeepp tthhee hhaannddllee ooff tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww ddrryy,, cclleeaann,, aanndd ffrreeee ffrroomm ooiill aanndd ggrreeaassee..

BBe

e eexxttrraa ccaarreeffuull wwhheenn ccuuttttiinngg iinn hhiigghh oorr hhaarrdd--ttoo--rreeaacchh llooccaattiioonnss..

Be on the

lookout for hidden wires and falling debris.

MMaaiinnttaaiinn llaabbeellss aanndd nnaammeeppllaatteess oonn

tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww..

These carry important information. If unreadable or missing, contact Alltrade for a replacement.

7 8

Page 18

BBAATTTTEERRYY

BBeeffoorree uussiinngg bbaatttteerryy ppaacckk,, pplleeaassee rreeaadd ccaarreeffuullllyy aallll iinnssttrruucc-- ttiioonnss aanndd ccaauuttiioonnaarryy mmaarrkkiinnggss oonn bbaatttteerry

y ppaacckk,, bbaatttteerryy

cchhaarrggeerr aanndd pprroodduucctt uussiinngg bbaatttteerryy.. DDoo nnoott iinncciinneerraattee tthhee bbaatttteerryy ppaacckk eevveenn iiff iitt iiss s

seevveerreellyy ddaamm--

aaggeedd oorr iiss ccoommpplleetteellyy wwoorrnn oouutt..

The battery pack can explode.

DDoo nnoott ccaarrrryy bbaatttteerryy ppaacckkss iinn aapprroonnss,, ppoocckkeettss,, oorr ttooool

bbooxxeess,, pprroodduucctt kkiitt bbooxxeess,, ddrraawweerrss,, eettcc.. wwiitthh lloooossee mmeettaall oobbjjeeccttss..

Battery pack terminals could be short circuited causing damage to the battery pack, severe burns or fire.

TThhee bbaatttteerryy ppaacckk iiss NNiicckkeell--CCaaddm

miiuumm ((NNii--CCaadd)) aanndd iiss ccoonnssiiddeerreedd ttoo bbee aa ttooxxiicc

mmaatteerriiaall bbyy tthhee EEnnvviirroonnmmeennttaall PPrrootteeccttiioonn AAggeennccyy..

Before disposing of damaged or worn out Ni-Cad battery packs, check with your State Environmental Protection Agency to find out about special restrictions on the disposal of these battery packs, take them to your local recycling center for proper disposal, or call

11--880

000--882222--88883377

TThhee bbaatttteerryy iiss nnoott ffuullllyy cchhaarrggeedd..

Before first use, the battery pack requires 3-5 hours charge time to be fully charged. Subsequent recharging needs 1 hour for the battery to be fully charged.

AAllwwaayyss sswwiittcchh ttoo aa ffrreesshh bbaatttteerryy wwhheenn ttooooll ppeerrffoorrmmaannccee bbeeggiinnss ttoo ddiimmiinniisshh.. Severe heat is most destructive to a battery; the more heat generated, the faster the battery loses power. A battery that gets too hot can have a shortened life.

NNeevveerr oovveerr--ddiisscchhaarrggee aa bbaatttteerryy bbyy uussiinngg tthhee ttooooll eevveenn aafftteerr ttooooll ppeerrffoorrmmaannccee hhaass ddeeccrreeaasseedd..

Do not attempt to discharge a tool’s battery by continuing to pull on the tool trigger. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance.

CChhaarrggee bbaatttteerryy ppaacckk aatt aammbbiieenntt tteemmppeerraattuurreess bbeettwweeeenn 5500°° FF –– 110044°° FF.. SSttoorree ttooooll aan

ndd bbaatttteerryy ppaacckk iinn llooccaattiioonnss wwhheerree tteemmppeerraattuurreess wwiillll nnoott eexxcceeeedd

112200°°FF..

This is important to prevent serious damage to the battery cells.

TThhee bbaatttteerryy ppaacckk sshhoouulldd aallwwa

ayyss bbee rreecchhaarrggeedd wwhheenn tthhee CCoorrddlleessss DDrriillll bbeeggiinnss ttoo

rruunn sslloowwllyy.. WWhheenn bbaatttteerryy ppaacckk iiss nnoott iinn uussee,, kkeeeep

p iitt aawwaayy ffrroomm ootthheerr mmeettaall oobbjjeeccttss ssuucchh aass

ppaappeerr cclliippss,, ccooiinnss,, kkeeyyss,, nnaaiillss,, ssccrreewwss oorr ootthheerr ssmmaallll mmeet

taall oobbjjeeccttss tthhaatt ccaann

mmaakkee aa ccoonnnneeccttiioonn ffrroomm oonnee tteerrmmiinnaall ttoo aannootthheerr..

Shorting the battery terminals

together may cause sparks, burns, or fire.

FFUUNNCCTTIIOONNAALL DDEESSCCRRIIPPTTIIOONN

CCOONNTTRROOLLSS AANNDD CCOOMMPPOONNEENNTTSS::

1. Battery Pack

2. Release Buttons on Each Side

3. Charger

4. Indicator Lights

5. Saw Shoe

6. Trigger Switch

CCOOMMPPOONNEENNTT MMOODDEELL NNUUMMBBEERR

BATTERY PACK 690549 CHARGER 690543 SAW BLADES 690865

7. Lock-Off Button

8. Rubber Grip

9. Blade Clamp Knob

AACCCCEESSSSOORRIIEESS::

10. Saw Blades (2)

Page 19

CCHHAARRGGIINNGG BBAATTTTEERRYY PPAACCKK

CCHHAARRGGEE BBAATTTTEERRYY PPAACCKK::

1. Plug the charger into the nearest 120 volt electrical outlet.

2. Make sure the trigger on the Cordless Reciprocating Saw is in the

““OOFFFF”” position and remove the battery pack from the Cordless Reciprocating Saw.

3. Insert the battery pack into the charger. Be sure that the battery pack is fully seated in the charger. Do not force.

4. The red indicator light should come

““OONN””

indicating that the battery pack is in

a “Fast Charge” mode. If the green indicator light comes

““OONN””

, then the battery

is already fully charged.

5. After approximately one hour of charging, the red indicator light should go ““OOFFFF””

and the green light should come

““OONN””

indicating that the battery is fully

charged and the charger is now in a “Trickle Charge” mode.

6. The battery can be left in a “Trickle Charge” mode until ready to use.

IIMMPPOORRTTAANNTT IINNFFOORRMMAATTIIOONN FFOORR RREECCHHAARRG

GIINNGG HHOOTT BBAATTTTEERRIIEESS

When using your Cordless Reciprocating Saw continuously, the batteries in your battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge. When the battery pack becomes discharged and is hot, the red light on the charger will flash. When the battery pack cools down, the red light will glow continuously to indicate fast charging mode, 1-hour charge time.

TThhiiss wwiillll ooccccuurr wwhheenn ccoonnttiinnuuoouuss uussee ooff yyoouurr CCoorrddlleessss

RReecciipprrooccaattiinngg SSaaww ccaauusseess tth

hee bbaatttteerryy ppaacckk ttoo bbeeccoommee hhoott..

It does not occur

under normal circumstances.

RREEMMOOVVIINNGG // AATTTTAACCHHIINNGG BBAATTTTEERRYY PPAACCKK

RREEMMOOVVEE BBAATTTTEERRYY PPAACCKK::

1. Press both release buttons on either side of the Cordless Reciprocating Saw to release the battery pack.

2. Pull battery pack free of Cordless Reciprocating Saw.

AATTTTAACCHH BBAATTTTEERRYY PPAACCKK::

1. Align the raised portion of the battery pack with the groove in the battery compartment of the Cordless Reciprocating Saw.

2. Press the battery pack into place. Make sure the latches are securely fastened. Do

not use the Cordless Reciprocating Saw if the battery pack is not seated properly.

CCHHAARRGGEERR

BBeeffoorree uussiinngg bbaatttteerryy cchhaarrggeerr,, pplleeaassee rreeaadd ccaarreeffuullllyy aallll

iinnssttrruuccttiioonnss aanndd ccaauuttiioonnaarryy mmaarrkkiinnggss oonn bbaatttte

erryy cchhaarrggeerr,, bbaatttteerryy ppaacckk aanndd

pprroodduucctt uussiinngg bbaatttteerryy..

UUssee oonnllyy tthhee cchhaarrggeerr wwhhiicchh aaccccoommppaanniieedd yyoouurr pprrood

duucctt oorr ddiirreecctt rreeppllaacceemmeenntt aass

lliisstteedd iinn tthhiiss mmaannuuaall..

Do not substitute any other charger. Use only Alltrade

approved chargers with your product. DDoo nnoott ddiissaasssseemmbbllee cchhaarrggeerr.. DDoo nnoott uussee cchhaarrgge

err iiff iitt hhaass bbeeeenn ddaammaaggeedd,, lleefftt oouuttddoooorrss iinn tthhee rraaiinn,, ssnnooww,, wweett

oorr ddaammpp eennvviirroonnmmeennttss,, oorr iimmmmeerrsseedd iinn

lliiqquuiidd..

TThhee bbaatttteerryy ppaacckk aanndd cchhaarrggeerr hheeaatt dduurriinngg cchhaarrggiinngg..

Place the charger on a flat, non-flammable surface away from flammable materials with at least four inches of clearance to allow proper air circulation around the charger and battery pack.

WWhheenn tthhee bbaatttteerryy ppaacckk rreeqquuiirreess rreecchhaarrg

giinngg,, aa 11 hhoouurr cchhaarrggee aalllloowwss tthhee ttooooll ttoo

ooppeerraattee aatt ffuullll ppoowweerr..

A charging indicator light on the charger will illuminate to

show that charging is taking place.

BATTERY PACK

LED

LIGHT

BATTERY

CHARGER

RELEASE

BUTTON

Page 20

OOPPEERRAATTIINNGG TTHHEE RREECCIIPPRROOCCAATTIINNGG SSAAWW

BBee aawwaarree tthhaatt tthhiiss ttooooll iiss aallwwaayyss iinn aann ooppeerraattiinngg ccoonnddiittiioonn

bbeeccaauussee iitt ddooeess nnoott hhaavvee ttoo bbee pplluuggggeedd iin

nttoo aann eelleeccttrriiccaall oouuttlleett..

Always turn

the switch

““OOFFFF””

and remove the battery pack before changing blades.

VVAARRIIAABBLLEE SSPPEEEEDD TTRRIIGGGGEERR SSWWIITTCCHH

NNeevveerr ttaappee tthhee ttrriiggggeerr sswwiittcchh ddoowwnn ttoo pprroovviiddee ccoonnttiinnuuoouuss

hhiigghh ssppeeeedd..

The tool may fail under such conditions causing fire or personal

injury.

TThhee lloocckk--ooffff bbuuttttoonn hheellppss pprreev

veenntt aacccciiddeennttaall ssttaarrttiinngg..

This button can be pressed from either side.

TTHHIISS TTOOOOLL IISS CCOONNTTRROOLLLLEEDD BBYY AA TTRRIIGGGGEERR SSWWIITTCCHH::

• The speed of the Cordless Reciprocating Saw depends on the amount of pressure applied on the trigger. The further the trigger is pressed, the faster the tool will go.

• Press the lock-off button, then pull the

““OONN//OOFFFF””

trigger to turn the Cordless

Reciprocating Saw

““OONN””

. To turn the Cordless Reciprocating Saw

““OOFFFF””

release the trigger switch.

AASSSSEEMMBBLLYY

FFaaiilluurree ttoo rreemmoovvee tthhee bbaatttteerryy ppaacckk ffrroomm tthhee ssaaww bbeeffoorree

rreemmoovviinngg tthhee bbllaaddee ccoouulldd rreessuulltt iinn aacccciiddeennttaall

ssttaarrttiinngg aanndd sseerriioouuss ppeerrssoonnaall

iinnjjuurryy..

AATTTTAACCHHIINNGG // RREEMMOOVVIINNGG BBLLAADDEE

• Remove the battery pack. TTOO AATTTTAACCHH BBLLAADDEE::

• Rotate the clamp knob clockwise and hold to retract the clamping jaws inside the clamp.

• Insert the shank of the blade into the clamp until the hole in the shank engages

the dent ball in the clamp.

• Release the clamp knob to tighten and secure the blade in place.

• Replace the battery pack.

TTOO RREEMMOOVVEE BBLLAADDEE::

• Rotate the clamp knob clockwise and hold to retract the clamping jaws inside the clamp.

• Pull the blade off the clamp.

• Replace the battery pack.

TRIGGER

LOCK-ON BUTTON

BLADE CLAMP

Page 21

PPLLUUNNGGEE CCUUTTTTIINNGG

NNeevveerr ffeeeedd tthhee bbllaaddee iinnttoo tthhee wwoorrkk ppiieeccee uunnttiill tthhee bbllaaddee

iiss aatt ffuullll ssppeeeedd.. IIff tthhee bbllaaddee iiss nnoott aatt ffuul

lll ssppeeeedd,, tthhee ssaaww mmaayy kkiicckk bbaacckk

ccaauussiinngg sseerriioouuss ppeerrssoonnaall iinnjjuurryy..

• Mark out the line to be cut so it is easily visible.

• Start inside the area to be cut out.

• Depress the lock-on button and press the trigger to start the saw.

• Set the shoe against the work piece.

• When the blade reaches full speed, slowly feed the blade into the work piece.

MMEETTAALL CCUUTTTTIINNGG

NNeevveerr uussee ggaassoolliinnee oorr aannyy ffllaammmmaabbllee lliiqquuiidd aass aa

lluubbrriiccaanntt.. SSppaarrkkiinngg ffrroomm tthhee mmoottoorr mmaayy ccaauussee iitt ttoo i

iggnniittee iinnttoo ffllaammeess..

• When cutting metals other then copper, brass or aluminum, always use a lubricant, such as cutting oil, to keep the blade cool. This will prolong the life of the blade as well as speeding up the cutting process.

• Make sure the work piece is held securely in place. Hold smaller pieces, such as pipe or conduit, in a vise or attach to the workbench with clamps.

• To eliminate vibration, always cut close to the clamping point.

• When cutting thin sheets of metal, place a piece of plywood on either side to control vibration and prevent tearing.

GGEENNEERRAALL CCUUTTTTIINNGG

AAllwwaayyss hhoolldd tthhee ssaaww iinn ffrroonntt ooff yyoouu aanndd aawwaayy ffrroomm yyoouurr bbooddyy.. KKeeeepp yyoouurr hhaannddss aanndd ffeeeett wweellll aawwaayy ffrroomm

tthhee wwoorrkk ppiieeccee..

NNeevveerr ffeeeedd tthhee bbllaaddee iinnttoo tthhee wwoorrkk ppiieeccee uunnttiill tthhee bbllaaddee iiss aatt ffuullll ssppeeeedd.. IIff tthhee

bbllaaddee iiss nnoott aatt ffuullll ssppeeeedd,, tthhee ssaaww mmaayy kkiicckk bbaacckk ccaauussiinngg sseerriioouuss

ppeerrssoonnaall iinnjjuurryy.. UUssee pprrooppeerr bbllaad

dee ffoorr tthhee ppaarrttiiccuullaarr ccuuttttiinngg aapppplliiccaattiioonn..

• Put on eye protection.

• Clear the saw of any foreign material.

• Make sure the work piece is held securely in place. Hold smaller pieces in a vise or attach to the workbench with clamps.

• Mark out the line to be cut so it is easily visible.

• Pull the trigger to start the saw.

• Set the shoe against the work piece.

• When the blade reaches full speed, slowly feed the blade into the work piece.

Page 22

AACCCCEESSSSOORRIIEESS

UUssee oonnllyy aacccceessssoorriieess tthhaatt aarree rreeccoommmmeennddeedd bbyy tthhee mmaannuuffaaccttuurreerr ffoorr yyoouurr mmooddeell.. Accessories that may be suitable for one tool may become hazardous when used on another tool.

AAllwwaayyss aattttaacchh ggrroouunndde

edd ((33--pprroonngg)) eexxtteennssiioonn ccoorrddss ttoo ggrroouunnddeedd ((33--hhoollee)) oouuttlleettss..

IIff yyoouu mmuusstt uussee aann eexxtteennssiioonn ccoorrdd,, bbee ssuurre

e tthhaatt tthhee ggaauuggee iiss llaarrggee eennoouugghh ttoo ccaarrrryy

tthhee aammoouunntt ooff ccuurrrreenntt nneecceessssaarryy ffoorr yyoouurr ppoowweerr ttooooll..

If not, your tool may experience a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table on next page).

RREECCO

OMMMMEENNDDEEDD SSIIZZEESS OOFF EEXXTTEENNSSIIOONN CCOORRDDSS 112200 VVOOLLTT AACC 6600 HHZZ TTOOOOLLSS

TTOOOOLL CCUURRRREENNTT RRAATTIINNGG CCOONNDDUUCCTTOORR SSIIZZEE IINN AA..WW..GG

AMPERE 10FT. 25FT. 50FT. 100FT.

3-6 18 18 18 18 6-8 18 18 18 16

8-10 18 18 18 14 10-12 16 16 14 14 12-16 14 12 12 16-20 12 12 12 -

SSPPEECCIIFFIICCAATTIIOONNSS

Voltage 19.2V Length of Stroke 22mm (7/8") Switch Variable Speed with Brake Charger Input 120V 60Hz Charging Time Approx. 1 hour No Load Speed (RPM) 0-3200/min Battery Type Ni-Cad

PPRROOTTEECCTTIINNGG TTHHEE EENNVVIIRROONNMMEENNTT

BBAATTTTEERRIIEESS Alltrade batteries can be recharged many times. At the end of their useful life, recycle batteries with due care for our environment.

Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center or call

11--880000--882222--88883377

. Collected batteries will be recycled or disposed of properly.

MMAAIINNTTEENNAANNCCEE AANNDD CCLLEEAANNIINNGG

AAllwwaayyss rreemmoovvee tthhee bbaatttteerryy ppaacckk bbeeffoorree aatttteemmppttiinngg

cclleeaanniinngg oorr mmaaiinntteennaannccee..

TThhiiss CCoorrddlleessss RReecciipprrooccaattiinng

g SSaaww iiss lluubbrriiccaatteedd bbeeffoorree

iitt lleeaavveess tthhee ffaaccttoorryy..

This lubrication should last for the life of the tool. No

further lubrication is required.

UUssee oonnllyy mmiilldd ssooaapp aanndd aa ddaammpp ccllootthh ttoo cclleeaann tth

hee ttooooll..

Never let any liquid get inside the casing. Never immerse any part of the tool in a liquid. Always keep the ventilation openings clear.

AAllwwaayyss cclleeaann tthhee bbaatttteerryy ppaacckk uussiinngg oonnllyy aa ddrryy ccllootthh.. DDoo nnoott uussee lliiqquuiiddss.. AAllwwaayyss uunnpplluugg t

thhee cchhaarrggeerr bbeeffoorree cclleeaanniinngg iitt..

RReegguullaarrllyy cclleeaann tthhee vveennttiillaattiioonn sslloottss iinn yyoouurr ttooooll aanndd cchhaarrggeerr uussiinngg

oonnllyy aa ssoofftt

bbrruusshh oorr ddrryy ccllootthh.. IInnssppeecctt aallll mmoouunnttiinngg ssccrreewwss rreegguullaarrllyy.. TTiigghhtteenn aannyy lloooossee ssccrreewwss.. FFaai

illuurree ttoo kkeeeepp

tthhee mmoouunnttiinngg ssccrreewwss ttiigghhtt ccoouulldd rreessuulltt iinn sseerriioouuss iinnjjuurriieess.. NNeevveerr ooppeenn tthhee CCoorrddlleessss RReecciipprrooccaattiinngg SSaaww ccaassee,, bbaatttteerryy ppaacckk oorr cchhaarrggeerr..

Do not attempt to repair the Cordless Reciprocating Saw, battery pack or charger yourself. Opening any of these parts will void your warranty.

OIL

Page 23

and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever. TTHHEERREE AARREE NNOO WWAARRRRAANNTTIIEESS WWHHIICCHH EEXXTTEENNDD BBEEYYOONNDD TTHHEE DDEESSCCRRIIPPTTIIOONN OONN TTHHEE FFAACCEE HHEERREEOOFF..

WWaarrrraannttyy PPeerrffoorrmmaan

nccee

By purchasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and/or part is promptly returned to Alltrade’s facility postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair, 1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723) within the applicable warranty period, with a written request by purchaser that Alltrade repair and/or replace the nonconforming item and/or part. We recommend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product include your name, address, phone number, dated proof of purchase (or copy), and a statement about the nature of problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if found to be defective and subject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period. Typically, a defective product that is returned within the first 30 days after the purchase date will be replaced; for items returned after the first 30 days and within the warranty period, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsible for the return shipping charges. Alltrade’s repair and/or replacement of any nonconforming item and/or part thereof shall constitute fulfillment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facility , unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages.

OOTTHHEERR CCOONNSSUUMMEERR DDOO--IITT--YYOOUURRSSEELLFF ((DDIIYY)) TTOOOOLLSS

33 YYEEAARR LLIIMMIITTEEDD WWAARRRRAANNTTYY

EExxpprreessss aanndd EExxcclluussiivvee LLiimmiitteedd WWaarrrraannttyy ttoo OOrriiggiinnaall RReettaaiill BBuuyyeerr Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail purchaser of the accompanying KAWASAKI™ power tool and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of three years from original date of purchase, except that such warranty with regard to the battery shall be for a period of two years from original date of purchase, unless the tool is used for commercial or rental purposes.

SSPPEECCIIAALL WWAARRRRAANNTTYY NNOOTTEE FFOORR CCOOMMMMEERRCCIIAALL

OORR RREENNTTAALL UUSSEE::

The above warranty for this Kawasaki™ power tool, including the battery, shall be effective for only 90 days from the original date of purchase if this tool is used for any CCOOMMMMEERRCCIIAALL OORR RREENNTTAALL PPUURRPPOOSSEE..

Page 24

WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

LLiimmiittaattiioonn OOff LLiiaabbiilliittyy IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.

LLiimmiittaattiioonnss oonn WWaarrrraannttyy DDiissccllaaiimmeerrss Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

If your product is not covered by this warranty, please call our Customer Service Department toll free at 1-800-590-3723 for general repair information and charges.

EExxcclluussiioonnss This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty.

This limited warranty does not apply to accessory items such as drill bits, screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding sheets and other related items.

The use of other than genuine Alltrade Repair Parts will void warranty. WWaarrrraannttyy DDiissccllaaiimmeerrss

EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LA W AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE

Kawasaki COMPONENT #690551-1HR Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual