Kawasaki AO4590 User Manual

by FisKerPr ice®

KAWASAKI® NINJA ATV

ASSEMBLY MANUAL

YOUTH SERIES VEHICLE • USE TYPE H BATTERIES ONLY

AA BATTERIES FOR SOUND BOX NOT INCLUDED

FOR WIODELS AO4590/74590-9993

WARNING

A

Children can be harmed by the small parts, sharp edges and sharp points in the unassembled state,

or by electrical items. Care should be taken in unpacking and

assembly of the vehicle. Children should NOT handle parts, batteries, or help in assembly.

TOLL-FREE SERVICE LINES

Multi (twenty-five) service lines, open from 8:00 AM to 7:00 PM
Monday through Friday and Saturday, 9:00 AM to 5:00 PM

1-800-348-0751

¿Habla Español? Si usted tiene alguna pregunta ó necesita asistencia
llame gratis 1-800-348-0755 para los Estados Unidos.

A NATIONAL SERVICE CENTER NETWORK

Over 300 service centers
nationwide
Our service centers will repair or
replace parts under warranty at
no charge

ALWAYS CHARGE THE

BATTERIES A FULL
18 HOURS THE FIRST

TIME. AFTER THAT,

RECHARGE FOR
14 HOURS.

THIS VEHICLE USES A POWER
WHEELS® TYPE H BATTERY AND A •

POWER WHEELS TYPE H CHARGER

ONLY NO OTHER TYPE WILL WORK. •

Even with proper care, the rechargeable
battery will not last forever. The replacement •
battery

must be a Type H battery.

Eor vehicles beyond warranty,
our service centers will perform
repairs for a minimal charge

purchase, contact:

Dealer where your vehicle was
purchased.
Power Wheels Customer Service
1-800-348-0751
Authorized Service Center^^^^^^^^^^^^^
(See Authorized Service Center list).

IMPORTANT

in the unlikely event that any of the parts are missing or damaged,
contact customer service 1 “800-348-0751.

'V

________________

LOWER HEADLIGHT ROUSING

fim

~ ~T'X

k..

HEADLIGHT GUARD

AND RIM

SOUND BOX

_____

_____________

upper HEADLIGHT HOUSING

MUDFLAP (2)

SMALL: PARTS

BAG

AXLE COVER (2) SHOCK SET (2)

12-VOLT CHARGER

HANDGRIP (2)

NOT SHOWN:

LITERATURE BAG

HUBCAP (4)

HANDLEBAR NECK

COVER PLATE

CHARGING

FOLLpW EACH STEP CAREFUL

It is important that you use only Power Wheels®

Type H batteries.

These batteries have the correct plug connectors
and dimensions necessary for proper battery com
partment fit.

For more information on these 6-volt Type H batter

ies, please refer to your Owner’s Manual.

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ASSEMBLY

BY

ADULTS

' =-||||;||f

DO NOT

OMIT ANY

STEPS

INSERT 30 amp fuses into
batteries.

A

STACK battery connectors.

3

YOUR vehicle has the Power
Wheels® Lock-In™
Connectors.
SQUEEZE tabs on charger
and push into battery
connectors to lock in.
(To disconnect, simply
squeeze tabs and puli.)

FIRST TIME

HRS.

A C A U T I O N

Leaving the batteries in a discharged

condition will ruin them. Batteries

must be charged once a month even if

the vehicle is not used. Carefully read

;;the battery care instructions in the v

Owner’s Manual

to obtain the best battery life.

4

PLUG battery charger into
wail outlet,
CRARGE battery for a
minimum of 18 hours for the
first charge. (After that 14
hours is enough.) Power
Wheels recommends not
chargirig over 30 hours.

WHEELS

1

TURN VEHICLE UPSIDE
DOWN.

slide two large washers on

rear axle.
SLIDE rear drive wheel onto
rear axle.
ALIGN ribs on driver with
slots on gearbox.

2

PLACE deep hubcap onto
outside of wheel.

3

SLIDE hex bushing onto axle,

through hubcap, into wheel.

8

3

PLACE hubcap into outside
of wheel.

4

SLIDE hex bushing onto axle,
through hubcap, into wheel.

10

5

HAMMER a large retainer

onto axle.

REPEÁT for other side.

ALIGN three holes in
handlebar and neck.
PLACE steering column

through neck and handlebar
for afignrhent.

Note: Pimple should face

away from neck.

PUSH 1J1/2” screw through
each outer hole.

ATTACH lock nut on end of

each screw.

TIGHTEN with screwdriver
and pliers.

2

REMOVE steering column

from handlebar assembly.

SLIDE steering column

through hole #1 in bottom of
steering linkage and through
top of body.

PLACE curved end of

steering column through hole
#2 in top bar of steering
linkage.(lf assembly is difficult,
insert steering column into hole
#2 and curved end into hole #1.)

2

OBTAIN upper headlight

housing,
THREAD switch and wire
through hole.
SNAP switch into hole.
ATTACH sound box harness
to sound box.

3

POSITION VEHICLE WITH
ALL FOUR WHEELS ON
FLOpR.

ATTACH cover plate with two

1/2” screws (silver).

TIGHTEN.

12

SLIDE lower headlight

housing on steering column.
SLIDE on neck and

handlebar.

Note: If neck/handlebar does

not fit right, check that
handlebar dimple is on top.

HOLD bottom of steering
column.
HAMMER retainer onto top of
steering column.

6

PLACE upper housing over
lower housing (making sure

wire is tucked inside

housing).

ATTACH upper and lower

housing with six 1/2” screws

(black).

13

7

ATTACH rim (with sound box)
to front of upper and lower

handlebar housing with four
1/2” screws (black).^

8

REMOVE headlight guard.

APPLY HEADLIGHT

DECAL.

SNAP headlight guard back
into rim.

9

MOISTEN handgrip with
warm water.
SLIDE handgrip onto end of
handlebar.
REPEAT on other side.

14

2

INSERT radio dials into holes
in right side of dash.

3

PLACE brushguard around

top of roll-bar.

INSERT 3/4” screw
(two places).

TIGHTEN.

15

4

BEND brushguard around
roll-bar.
INSERT 3/4” screws
(four places).

TIGHTEN.

WINDSHIELD/

SNAP windshieici on to front
of handiebar housing

attach hand guard to

windshield with three 1/2”
screws (black).

REPEAT on other side.

ATTACH shocks with two 1/2”
screws (black).

REPEAT for other side.

3

PLACE short axle cover
behind axie.

SNAP into place.

PLACE long axle cover to
axle.
SNAP into place.

PROPER DEGAL APPLICATION WILL KEEP THE
DECALS LOOKING THEIR BEST!

WASH your hands before applying decals.
WIPE the vehicle with a soft dry cloth to remove dust.
REMOVE decal from backing sheet.
ALIGN decal in desired position.
L/V^ down one edge of decal/then slowly lay down the
rest of the decal rubbing toward the center as
you go.
After decal is in position,
RUB the decal firmly with the cloth to be sure adhesive
is in firm contact.

17

2

PLACE batteries in vehicle v
with connectors facing to the
side of battery compartment.
SQUEEZE tabs on motor
harness and push into battery
connectors to lock in.

3

INSERT ends of battery
retainer into holes in body.

18

4

PUSH carriage bolt through
underside of vehicle and
battety retainer.

ATTACH small washer and
wing nut.
TIGHTEN securely.

5

SLIDE tabs on front of seat
into openings at front of
battery compartment.
PRESS rear of seat down
until locking tabs snap into
place on each side.

IMPORTANT:.;::.:,

Carefully read your Owner’s Manual for important
safety messages and operating instructions
before using your vehicle.

REMEMBER
THE FIRST TIME ...
Charge the batteries for a minimum of “18 hours.

AFTER,THAT,;

Charge the batteries a minimum of 14 hours.
HiGH-SPEED CONNECTION

Your vehicle is now ready to go. For safety
reasons, it will only operate in low speeds.
To connect high-speed see Owner’s Manual.

19

OWNER'S MANUAL

KAWASAKr

NINJA ATV

PL£A5E READ THIS MANUAL AND KEEP IT

This moriucd contaim irT^x>rtQnt ^formaJlon

: • Ploase t« sure .to sove your iocorpt, •;;

: IF YOU HAVE OU£$TtONS OR NEED ASiST^CS;

^ Engllth Of $poni(h.

MMMEMCCt C

FOR FUTURE REFERENCE

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POMR SVHEEL5 CUSTOMER S^CI

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WHEEtS

by Fisher^Price®

KAWASAKI®

NINJA ATV

FOR MODELS AO4590 / 74590-9993

Power Wheels

Fort Wayne, Indiana

©KAWASAKI IS A LICENSED TRADEMARKS OF KAWASAKI MOTOR CORP.
©1994 FISHER PRICE, INC. - ALL RIGHTS RESERVED

U.S. PATENTS 4,555,451; 4,558,263; DES 327,512; 5,051,550; AND U.S. PATENTS PENDING

CAUTION \ Electric vehicle not recommended for children under 3 years of age.

As with all electrical products, precautions should be observed during handling and use to

prevent electrical shock.

CHARGER: TYPE H INPUT: 120 VAC 60 HZ 28W
OUTPUT: 12VDC 1200 MA

P/N 80037-0259