Kawasaki 840097 User Manual

COMPONENT

#840097-1HR

19.2V 2-SPEED
BATTERY-OPERATED DRILL

INSTRUCTION MANUAL

KAWASAKI™IS A TRADEMARK LICENSED BY KAWASAKI™
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE
DIRECTED TO:

©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA

840097 – 19.2V Cordless Drill_Rev 7/28/06

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

PARA EL SERVICIO

PARA EL CONSUMIDOR

1-800-590-3723

Printed in China

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS.FAILURE TO DO
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [e-mail].
YOUR FEEDBACK IS VITAL TO US.

87-1904-60957

SSEECCTTIIOONN FFOOUURR

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 19

SSEECCTTIIOONN FFIIVVEE

2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22

CCOONNGGRRAATTUULLAATTIIOONNSS!!

Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products at an affordable price, and we want you to be totally satisfied with your
product and our Customer Service. If any help and advice is needed, please
contact us at 1-800-590-3723. Properly cared for, this tool will give you many
years of satisfaction.

IINNTTEENNDDEEDD UUSSEE

This tool is intended for consumer use only. Your charger and/or adapter has been
designed for charging batteries of the type approved and supplied with this tool.

GGEENNEERRAALL SSAAFFEETTYY RRUULLEESS –– FFOORR AALLLL BBAATTTTEERRYY OOPPEERRAATTEEDD TTOOOOLLSS

RREEAADD AANNDD UUNNDDEERRSSTTAANNDD AALLLL IINNSSTTRRUUCCTTIIOONNSS..

Failure to
follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.

RREECCOOGGNNIIZZEE SSAAFFEETTYY SSYYMMBBOOLLSS,, WWOORRDDSS AANNDD LLAABBEELLSS

The safety instructions provided in this manual are not intended to cover all possible
conditions and practices that may occur when operating, maintaining and cleaning
power tools.

Always use common sense and pay particular attention to all the

DDAANNGGEERR

,

WWAARRNNIINNGG, CCAAUUTTIIOONN

and

NNOOTTEE

statements of this manual.

This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.

TTAABBLLEE OOFF CCOONNTTEENNTTSS

CCOONNGGRRAATTUULLAATTIIOONNSS!!

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

IINNTTEENNDDEEDD UUSSEE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SSEECCTTIIOONN OONNEE

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SSEECCTTIIOONN TTWWOO

SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . 7

SAFETY RULES FOR CORDLESS DRILL/DRIVERS . . . . . . . . . . . . 7

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SSEECCTTIIOONN TTHHRREEEE

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 11

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

INSTALLING DRILL BIT INTO KEYLESS CHUCK . . . . . . . . . . . . . . 13

OPERATING THE DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

VARIABLE SPEED TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . 14

FORWARD/REVERSE AND TRIGGER LOCK LEVER . . . . . . . . . . . . 14

TORQUE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HIGH/LOW SPEED (GEAR) SHIFTING . . . . . . . . . . . . . . . . . . . . . . 15

SCREWDRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DRILLING METAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DRILLING MASONRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DRILLING WOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

HINTS FOR OPTIMUM USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

2

DDAANNGGEERR

indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WWAARRNNIINNGG

indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CCAAUUTTIIOONN

indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.

CCAAUUTTIIOONN

used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.

NNOOTTEE

provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.

IIMMPPOORRTTAANNTT SSAAFFEEGGUUAARRDDSS

PPeeooppllee wwiitthh eelleeccttrroonniicc ddeevviicceess,, ssuucchh aass ppaacceemmaakkeerrss,, sshhoouulldd ccoonnssuulltt tthheeiirr
pphhyyssiic

ciiaann((ss)) bbeeffoorree uussiinngg tthhiiss pprroodduucctt.. OOppeerraattiioonn ooff eelleeccttrriiccaall eeqquuiippmmeenntt iinn

cclloossee pprrooxxiimmiittyy ttoo aa hheeaarrtt ppa

acceemmaakkeerr ccoouulldd ccaauussee iinntteerrffeerreennccee oorr ffaaiilluurree ooff

tthhee ppaacceemmaakkeerr..
WWAARRNNIINNGG::

Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.

WWAARRNNIINNGG::

Handling the power cord on corded products may expose you to
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm.

WWaasshh hhaannddss aafftteerr hhaannddlliinngg..

SSAAVVEE TTHHEESSEE IINNSSTTRRUUCCTTIIOONNSS FFOORR FFUUTTUURREE RREEFFEERREENNCCEE..

WWOORRKK AARREEAA

KKeeeepp yyoouurr wwoorrkk aarreeaa cclleeaann aanndd wweellll lliitt..

Cluttered work benches and dark work

areas may cause accidents or injury.
DDoo nnoott ooppeerraattee ppoowweerr ttoooollss iinn eexxpplloossiivvee aarreeaass,, s

suucchh aass iinn tthhee pprreesseennccee ooff

ffllaammmmaabbllee lliiqquuiiddss,, ggaasseess oorr dduusstt..

Power tools create sparks which may ignite

the dust or fumes.
KKeeeepp bbyyssttaannddeerrss,, cchhiillddrreenn aanndd vviissiitto

orrss aawwaayy wwhhiillee ooppeerraattiinngg aa ppoowweerr ttooooll..

Distractions can cause you to lose control.

EELLEECCTTRRIICCAALL SSAAFFEETTYY

DDoo nnoott aabbuussee tthhee ccoorrdd.. NNeevveerr uussee tthhee ccoorrdd ttoo ccaarrrryy tthhee ttooooll,, ppuulllliinngg oorr uunnpplluugg--
ggi

inngg tthhee ppoowweerr ttooooll.. KKeeeepp tthhee ccoorrdd aawwaayy ffrroomm hheeaatt,, ooiill,, sshhaarrpp eeddggeess,, oorr mmoovv--

iinngg ppaarrttss.. RReeppllaaccee ddaammaaggeed

d ccoorrddss iimmmmeeddiiaatteellyy..

Damaged cords may create

a fire.
DDaammaaggeedd oorr eennttaanngglleedd ccoorrddss iinnccrreeaassee tthhee rriisskk ooff eelleeccttrriicc sshhoocckk..
AA bbaatttteerryy ooppeer

raatteedd ttooooll wwiitthh iinntteeggrraall bbaatttteerriieess oorr aa sseeppaarraattee bbaatttteerryy ppaacckk

mmuusstt bbee rreecchhaarrggeedd oonnllyy wwiitthh tthhee ssppeecciiffi

ieedd cchhaarrggeerr ffoorr tthhee bbaatttteerryy..

A charger
that may be suitable for one type of battery may create a risk of fire when used with
another battery.

UUssee bbaatttteerryy ooppeerraatteedd ttooooll oonnllyy wwiitthh ssppeecciiffiiccaallllyy ddeessiiggnnaatteedd bbaatttteerryy p

paacckk..

Use of

any other batteries may create risk of fire.
PPoowweerr ttooooll pplluuggss mmuusstt mmaattcchh tthhee oouuttlleett..

Never modify the plug in any way. Do
not use any adapter plugs with grounded power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.

AAvvooiidd bbooddyy ccoonnttaacctt wwiitthh ggrroouunnddeedd ssuurrffaacceess ssuucchh aass p

piippeess,, rraaddiiaattoorrss,, rraannggeess

aanndd rreeffrriiggeerraattoorrss..

There is an increased risk of electric shock if your body is

grounded.
DDoo nnoott eexxppoossee ppoowweerr ttoooollss ttoo rraaiinn oorr wweett ccoonnddiittiioonnss..

Water entering a power

tool will increase the risk of electric shock.
W

Whheenn ooppeerraattiinngg aa ppoowweerr ttooooll oouuttddoooorrss,, uussee aann eexxtteennssiioonn ccoorrdd ssuuiittaabbllee ffoorr

oouuttddoooorr uussee..

Use of a cord suitable for outdoor use reduces the risk of electric

shock.

4

RReecchhaarrggee oonnllyy wwiitthh tthhee cchhaarrggeerr ssppeecciiffiieedd bbyy tthhee mmaannuuffaaccttuurreerr..

A charger that
is suitable for one type of battery pack may create a risk of fire when used with
another battery pack.

UUssee ppoowweerr ttoooollss oonnllyy wwiitthh ssppeecciiffiiccaal

lllyy ddeessiiggnnaatteedd bbaatttteerryy ppaacckkss..

Use of any

other battery packs may create a risk of injury and fire.
WWhheenn bbaatttteerryy ppaacckk iiss nnoott iinn uussee,, kkeeeepp iitt aawwaayy ffrroomm ootthheerr mmeettaall oobbjjeecct

tss lliikkee

ppaappeerr cclliippss,, ccooiinnss,, kkeeyyss,, nnaaiillss,, ssccrreewwss,, oorr ootthheerr ssmmaallll mmeettaall oobbjjeeccttss tthhaatt ccaann
mmaakkee aa ccoonnnneecct

tiioonn ffrroomm oonnee tteerrmmiinnaall ttoo aannootthheerr..

Shorting the battery termi-

nals together may cause burns or a fire.
UUnnddeerr aabbuussiivvee ccoonnddiittiioonnss,, lliiqquuiidd mmaayy bbee eejjeecctteedd ffrroomm tthhee bbaatttteerry

y,, aavvooiidd ccoonn--

ttaacctt..

If contact accidentally occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the battery may cause irrita­tion or burns.

SSttoorree iiddllee ttoooollss oouutt ooff rreeaacchh ooff cchhiillddrreenn aanndd ootthheerr uunnttrraaiinneedd ppeerrssoonnss..

Tools

are dangerous in the hands of untrained users.
WWhheenn bbaatttteerryy ppaacckk iiss nnoott iinn uussee,, kkeeeepp iitt aawwaayy ffrroomm ootthheerr mmeettaall oobbjjeeccttss lliikkee::

ppaappeerr cclliippss,, ccooiinnss,, kkeeyyss,, nnaai

illss,, ssccrreewwss,, oorr ootthheerr ssmmaallll mmeettaall oobbjjeeccttss tthhaatt ccaann

mmaakkee aa ccoonnnneeccttiioonn ffrroomm oonnee tteerrmmiinnaall ttoo aannootthheerr..

Shorting the battery termi-

nals together may cause sparks, burns or a fire.
MMaaiinnttaaiinn ttoooollss wwiitthh ccaarree.. KKeeeepp ccuuttttiinngg ttoooollss sshhaarrpp aanndd cclleeaann

. Properly main­tained tools with sharp cutting edge are less likely to bind and are easier to con­trol.

CChheecckk ffoorr mmiissaalliiggnnmmeenntt oorr bbiinnddiinngg ooff

mmoovviinngg ppaarrttss,, bbrreeaakkaaggee ooff ppaarrttss,, aanndd

aannyy ootthheerr ccoonnddiittiioonn tthhaatt mmaayy aaffffeecctt tthhee ttooooll’’ss ooppeerraattiioonn.. IIff ddaam

maaggeedd,, hhaavvee tthhee

ttooooll sseerrvviicceedd bbeeffoorree uussiinngg..

Many accidents are caused by poorly maintained

tools.
UUssee oonnllyy aacccceessssoorriieess tthhaatt aarree rreeccoommmmeennddeedd bbyy tthhee mmaannuuffa

accttuurreerr ffoorr yyoouurr

mmooddeell..

Accessories that may be suitable for one tool may create a risk of injury

when used on another tool.

SSEERRVVIICCEE

TTooooll sseerrvviiccee mmuusstt bbee ppeerrffoorrmmeedd oonnllyy bbyy qquuaalliiffiieedd rreeppaaiirr ppeerrssoonnnneell..

Service or

maintenance by unqualified personnel may result in a risk of injury.
WWhheenn sseerrvviicciinngg aa ttooooll,,

uussee oonnllyy iiddeennttiiccaall rreeppllaacceemmeenntt ppaarrttss.. TThhiiss wwiillll eennssuurree

tthhaatt tthhee ssaaffeettyy ooff tthhee ppoowweerr ttooooll iiss mmaaiinnttaaiin

needd..

Follow instructions in the
Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of shock or injury.

6

PPEERRSSOONNAALL SSAAFFEETTYY

SSttaayy aalleerrtt,, wwaattcchh wwhhaatt yyoouu aarree ddooiinngg,, aanndd uussee ccoommmmoonn sseennssee wwhheenn ooppeerraatt--
iinngg aa ppoowweerr

ttooooll.. DDoo nnoott uussee ttooooll wwhhiillee ttiirreedd oorr uunnddeerr tthhee iinnfflluueennccee ooff ddrruuggss,,

aallccoohhooll oorr mmeeddiiccaattiioonn..

A moment of inattention while operating power tools

may result in serious personal injury.
DDrreessss ppr

rooppeerrllyy.. DDoo nnoott wweeaarr lloooossee ccllootthhiinngg oorr jjeewweellrryy.. CCoonnttaaiinn lloonngg hhaaiirr..

KKeeeepp yyoouurr hhaaiirr,, ccllootthhiinngg,, aanndd gglloov

veess aawwaayy ffrroomm mmoovviinngg ppaarrttss..

Loose clothes,

jewelry or long hair can be caught in moving parts.
AAvvooiidd aacccciiddeennttaall ssttaarrttiinngg.. BBee ssuurree sswwiittcchh iiss iinn tthhee lloocckkeedd oorr ““OOFFFF”” ppoossi

ittiioonn

bbeeffoorree iinnsseerrttiinngg bbaatttteerryy ppaacckk..

Carrying power tools with your finger on the

switch or inserting battery pack into a tool with the power switch

““OONN””

invites

accidents.
RReemmoovvee aaddjjuussttiinngg kkeeyyss oorr wwrreenncchheess bbeeffoorree ttuurrnniinngg tthhee ttooooll ““OONN””..

A wrench
or a key that is left attached to a rotating part of the tool may result in person­al injury.

DDoo nnoott oovveerrrreeaacchh.. KKeeeepp pprrooppeerr ffoooottiinngg aanndd bbaallaannccee aatt aallll ttiimmeess..

Proper foot-

ing and balance enable better control of the tool in unexpected situations.
UUssee ssaaffeettyy eeqquuiippmmeenntt.

. AAllwwaayyss wweeaarr eeyyee pprrootteeccttiioonn..

Dust mask, non-skid safe-

ty shoes, hard hat, or hearing protection must be used for appropriate conditions.
IIff ddeevviicceess aarree pprroovviiddeedd ffoorr tthhee ccoonnnneeccttiioonn ooff dduusstt eexxttrraaccttiioonn aanndd cco

olllleeccttiioonn

ffaacciilliittiieess,, eennssuurree tthheessee aarree ccoonnnneecctteedd aanndd pprrooppeerrllyy uusseedd..

Use of these

devices can reduce dust-related hazards.

TTOOOOLL UUSSEE AANNDD CCAARREE

UUssee ccllaammppss oorr ootthheerr pprraaccttiiccaall wwaayyss ttoo sseeccuurree aanndd ssuuppppoorrtt tthhee wwoorrkkppiieeccee ttoo aa
ssttaabbl

lee ppllaattffoorrmm..

Holding the work by hand or against your body is unstable and

may lead to loss of control.
DDoo nnoott ffoorrccee ttooooll.. UUssee tthhee ccoorrrreecctt ttooooll ffoorr yyoouurr aapppplliiccaattiioonn..

The correct tool

will do the job better and safer at the rate for which it is designed.
DDoo nnoott uussee tthhee ttooooll iif

f tthhee ppoowweerr sswwiittcchh ddooeess nnoott ttuurrnn iitt ““OONN”” oorr ““OOFFFF””..

A tool

that cannot be controlled with the switch is dangerous and must be repaired.
DDiissccoonnnneecctt bbaatttteerryy ppaacckk ffrroomm ttooooll oorr ppllaaccee tthhee s

swwiittcchh iinn tthhee lloocckkeedd oorr ““OOFFFF””

ppoossiittiioonn bbeeffoorree mmaakkiinngg aannyy aaddjjuussttmmeennttss,, cchhaannggiinngg aacccceessssoorriieess,, oorr ssttoorriin

ngg

tthhee ttooooll..

Such preventative safety measures reduce the risk of starting the tool

accidentally.