Kawasaki 76920 User Manual

Owner’s Manual with Assembly Instructions

Please read this manual and save it with your original sales receipt.

For Model 76920

Tools needed for assembly:Phillips Screwdriver, Slotted Screwdriver, Hammer, and Pliers.

Use only with a Power Wheels®6 Volt Battery, a Power Wheels®25 Amp Fuse

and a Power Wheels®6 Volt Charger (all included).

Product features may vary from the picture above.

Important Information

A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

J Car ing for Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

K Rules for Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

L How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

M Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

N Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

• Your new vehicle requires adult assembly. Please set aside at least 30 minutes for assembly.

• You must charge your battery for 18 - 30 hours BEFORE YOU USE YOUR VEHICLE FOR THE FIRST TIME. We recommend that you start charging your battery before beginning assembly. Please see Batter y Charging beginning on page 6 for detailed instructions.

• Read this manual carefully for important safety information and operating instructions before using your vehicle.

• This vehicle is designed for use on grass, asphalt and other hard surfaces by children 1 - 3 years of age.

• To prevent damaging the motors and gears, do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 40 lbs (18 kg).

• If you have any questions about your Power Wheels

vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday.Trained customer service representatives are available to take your call in English or French.Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755 para los Estados Unidos.Tenemos representantes que hablan español para atender su llamada.

• For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace par ts under warranty at no extra charge, and can perform nonwarranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 21 to find the authorized service center nearest you, or call 1-800-348-0751.

• Please complete and return the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone.

Contents

Statement of Limited Warranty

90-day limited warranty for the Power Wheels®Ride-On Toy Vehicle. A 6-month battery warranty applying only to the 6 volt battery which was included by Power Wheels®, with the Power Wheels®vehicle when originally purchased.

This limited warranty covers the Power Wheels®ride-on vehicle and the 6 volt battery, purchased from Pow er Wheels®by the original purchaser, against defects in materials and workmanship.

This warranty covers normal use and does not cover the Pow er Wheels®vehicle or battery if damaged by unreasonable use, neglect, accident, abuse, misuse, improper service or other causes not arising out of defects in materials or workmanship. Evidence of any attempt at consumer repair will void this warranty.This warranty does not cover, and is intended to exclude, any liability on the part of Power Wheels®, whether under this warranty or implied by law or any indirect or consequential damages for breach of warranty. Some states do not allow the exclusion or limitation so this limitation may not apply to you.

Should you need service or assistance with your vehicle during the warranty period, DO NOT RETURN THE VEHICLE TO THE STORE.Power Wheels®has provided a nationwide network of authorized service centers. Please refer to the list in this manual.Power Wheels®is continually expanding our Authorized Service Center Network.If there is not an authorized service center in your area, please call Consumer Affairs for information, 1-800-348-0751.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

PLEASE SAVE YOUR ORIGINAL SALES RECEIPT.

WARNING

• Children can be harmed by small parts, shar p edges and shar p points in the vehicle’s unassembled state, or by electrical items.Care should be taken in unpacking and assembly of the vehicle.Children should not handle parts, including the battery, or help in assembly of the vehicle.

• Keep small parts and plastic bags out of children’s reach.Dispose of plastic bags proper ly.

• Adult supervision is required. Children do not have the judgement necessary to avoid many accidents. Be sure that children operating this vehicle can do so safely and that they are supervised at all times.

• Never use near steps, driveways, steep inclines, roadways, alleys, swimming pool areas or other bodies of water.

• Always wear shoes or sneakers when operating this vehicle.

• Never allow more than one rider.

• The rider should sit on the seat when the vehicle is in operation.

• Hot motor cover. Handle carefully.

• Never alter this vehicle or its electrical system in any way.Alterations could cause a fire resulting in injury and could also ruin the electr ical system.

• Use of the wrong type battery, fuse or charger could cause a fire or explosion, resulting in serious injury.

• Use of Power Wheels

components in products other than Power Wheels®vehicles could

cause overheating, fire or explosion.

• The battery must be handled by adults only.The batter y is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injur y.

• Never lift or carry the battery by the wires or connector.This can damage the battery and possibly cause a fire resulting in injury. Lift and carry the batter y by the case only.

• Read the cautions on the back panel of the battery.

• Never allow children to charge the batter y. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the vehicle until you have replaced the worn or damaged par t as it could possibly cause a fire resulting in injury.

W arnings

• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.

• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.

• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.

Parts

Vehicle Body

Front Wheel - 2

6 V olt Battery with Protective Foam Pocket

Battery Charger

Steering Column

Handlebar

Handlebar Wire Harness

Grille

Seat

Battery Retainer

Footrest Support

Steering Column

Bushing

Round Bushing - 2

Footrest - 2

Handgrip - 2

Wheel Bushing - 2

25 Amp Fuse - 2*

Not Shown: Label Sheet

Cap Nut - 5*

Washer - 2

#10 x 1

/4" Bolt - 2

#10 x 7/8" Screw - 2

Lock Nut - 2

All Shown Actual Size

*For your convenience, an extra cap nut and an extra 25 amp fuse have been included.

Parts Diagram

1. Vehicle Body

2. Steering Column

3. Handlebar

4. Handgrip - 2

5. Steering Column Bushing

6. Cap Nut - 4

7. Battery

8. Foam Pocket

9. Charger

10. Seat

11. Handlebar Wire Harness

12. Battery Retainer

13. Grille

14. #10 x 7/

8" Screw - 2

15. #10 x 1

/4" Bolt - 2

16. 25 Amp Fuse

17. Lock Nut - 2

18. Washer - 2

19. Wheel Bushing - 2

20. Round Bushing - 2

21. Footrest - 2

22. Footrest Support

23. Front Wheel - 2

Not Shown: Label Sheet

Please Note:

• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.

• We recommend that you start charging your battery before beginning assembly of your new vehicle.

• The battery must be upright while charging.

• The charger is not a toy.

• Do not short circuit the supply terminals.

• You do not need to remove the battery from your vehicle to recharge it.

• Use only a Power Wheels®6 volt charger (120 VAC 60 Hz 6W with an output of 6 VDC 400mA) to charge your Power Wheels®6 volt battery.

WARNING

• The battery must be handled by adults only.The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injur y.

• Never allow children to charge the batter y. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Use of the wrong type battery, fuse or charger could cause a fire or explosion, resulting in serious injury.

• Use of Power Wheels®components in products other than Power Wheels

vehicles could cause overheating, fire or explosion.

• Read the cautions on the back panel of the battery.

• Never lift or carry the battery by the wires or connectors.This can damage the battery and possibly cause a fire. Lift and carry the batter y by the case only.

• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the vehicle until you have replaced the worn or damaged part.

• Never alter this vehicle or its electrical system in any way. Alterations could cause a fire resulting in injury and could also ruin the electrical system.

CAUTION

Use the charger indoors only.

Battery Charging

• Plug the charger into a standard wall outlet. Note: If power flow to the wall outlet is controlled by a

switch, make sure the switch is “ON”.

• Before first-time use, charge the battery for at least 18

hours. Never charge the battery longer than 30 hours.

Note: The batter y must be upr ight while charging.

• Recharge the battery for at least 18 hours after each use of your vehicle.Do not charge the battery longer than 30 hours.

• Once the battery is charged, disconnect the charger connector from the battery connector. Unplug the charger from the wall outlet.The battery is now ready to be installed in your vehicle.Please see the Battery Installation section on page 14 for detailed instructions on installing your battery. If your battery is already installed in your vehicle, simply re-connect the battery connector and motor harness connector, re-assemble the seat and lock the lock fastener.

• If you are charging the battery for the first time, insert a 25 amp fuse into the battery.

Note: The top of the fuse will not be flush with the top of the battery when properly installed.

• If you are recharging your battery, make sure the 25 amp fuse already installed in the battery is in good condition. Remove the fuse from the battery and look at it to make sure it is not blown.Replace a blown fuse with a new Pow er Wheels

25 amp fuse.

25 Amp Fuse

Battery Connector

Charger Connector

• Plug the charger and battery connectors together. IMPORTANT NOTE! If you are recharging your battery,

you will first need to disconnect the battery connector from the motor harness connector under the seat.

GOOD FUSE

"BLOWN" FUSE

Battery Charging

Charger

A R

P O R

Do not omit any steps. Please set aside at least

30 minutes for assembly.

Inset

Assembly

• Apply label #13 to the recessed circle on each front wheel, as shown.

Wheel Bushing

• Turn the front wheels over.

• Fit a wheel bushing into the rectangular opening in each front wheel.

Fork

Axle/Linkage Assembly

Center Axle

Vehicle Body

Front Wheel

Front Axle

Washer

Wheel Bushing

Vehicle Body

Please Note: If the axle/linkage assembly has detached from the vehicle body during shipment, please fit it back onto the fork on the front of the vehicle body.Make sure the center axle is toward the rear of the vehicle.

• Turn the vehicle body upside down.

Cap Nut

Round Bushing

• Slide a round bushing onto the front axle and press it into the center of the front wheel.

• Fit a cap nut onto the end of the front axle.

• Tap the cap nut with a hammer to secure it on the front axle.

• Repeat assembly steps 3 and 4 to assemble the other front wheel to the other side of the front axle.

• Position the vehicle body upright.

Handlebar

Button End

Handlebar Wire Harness

Rectangular Opening

Connector End

• Insert the connector end of the handlebar wire harness

into the rectangular opening in the handlebar.

• Feed the handlebar wire harness through the handlebar.

• Push firmly on the button end of the handlebar wire

harness to snap it into the rectangular opening.

• Fit a washer onto one end of the front axle.

• Slide a front wheel, bushing side first, onto the front axle.

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