KASKOD-MTRONIX CUTTRONIX CM-10 Series, CUTTRONIX CM-10S1, CUTTRONIX CM-10S3, CUTTRONIX CM-10S6 Operator's Manual
Concrete Core Drill Motor Systems
CM-10
OPERATOR MANUAL
KASKOD-MTRONIX OÜ
SAFETY CAUTION: BEFORE operating the equipment described in this Operator
Manual, please carefully read the manual, to ensure safe operation. Always keep this
Operator Manual with the described equipment.
Operator Manual Concrete Core Drill Motor Systems CM-10
CONTENTS
1. Document Information 3
2. Safety instructions 4
3. Introduction 4
4. Technical data 5
4.1. Cuttronix® Concrete Core Drill Motor CM-10 (S1/S3/S6) 5
4.2. Key features of CM-10S1, CM-10S3, CM-10S6 motor systems 5
4.3. Key features of universal drill rig (UDR) 7
5. CM-10 drill system description 8
5.1. CM-10S1 Drill Motor Unit 8
5.2. CM-10S3 Drill Motor Unit 9
5.3 CM-10S6 Drill Motor Unit 9
6. Preparation for core drilling 11
6.1. Accessories needed for drilling 11
6.2. Drilling rig assembly 11
6.3. Mounting the carriage on the track 13
6.4. Mounting extention track 14
6.5. Fixing the base plate 14
6.6. Drilling angle adjustment 14
6.7. Spacer block mounting 15
6.8. Carriage stopper 15
6.9. Changing the spindle gearbox of the drill motor 15
6.10. Mounting the motor on the carriage 16
6.11. Hand crank mounting 17
6.12. Water supply connection 17
6.13. Mounting the drill bit on spindle 17
7. The core drilling operation 18
7.1. Power connection 18
7.2. Drill motor control panel 19
7.3. Drill motor operating modes 20
7.4. Motor spindles RPM 22
7.5. Start of core drilling 22
7.6. Drilling through iron 22
7.7. Angled drilling 23
7.8. Drilling with a larger or a longer drill bit 23
7.9. Core bit jamming 23
7.10 . Deep drilling with shaft extension 23
7.11. Reverse gear 23
8. Service time alert 23
9. Maintenance 24
10. Transportation 24
11. Storage and preservation 24
12. Troubleshooting 25
13. Manufacturer’s warranty 25
14. End-of-life product disposal 26
15. Declaration of conformity 27
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Operator Manual Concrete Core Drill Motor Systems CM-10
1. Document information
Revision history:
Manual Version 5.1.1
Software Version 1.1
Revision Date 08.07.2019
Changes three publication
Edition notice:
The contents of this document, including all graphics, are the property of KASKOD-MTRONIX OÜ. Information
in this document is subject to change without notice. KASKOD-MTRONIX OÜ shall not be held under any legal
obligations for technical or editorial errors or omissions contained herein. No part of this document may be
changed, transmitted or reproduced in any form or by any means, electronic or mechanical, for any purpose,
without the express written permission of KASKOD-MTRONIX OÜ.
Copyright ©:
2016-2019, KASKOD-MTRONIX OÜ. All rights reserved.
Trademark:
The following trademarks are acknowledged:
Cuttronix® and ISRCdriveTM are trademarks of KASKOD-MTRONIX OÜ. All other trademarks are the property
of their respective owners.
Contact address:
KASKOD-MTRONIX OÜ
Posti 27, Loksa, 74805 Harju maakond, Estonia
mail: info@kaskod.ee
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Operator Manual Concrete Core Drill Motor Systems CM-10
circuit breakers, noise absorbers, leakage current
2. Safety instructions
circuit breakers (RCD or GFCI).
To minimize electric shock, do not operate the
machine in rainy or wet conditions.
General precautions:
Do not operate the machine if the power cable is
damaged. Power voltage must be as specified on
the drill motor nameplate.
Before operation read carefully this User Manual
The drilling system must be operated by trained
and authorized personnel only.
Do not operate the drill motor without personal
protective equipment, such as hard hat, safety
glasses, dust mask, gloves, and hearing protection.
Do not operate a damaged machine. Check the
motor before operating, it must be in a safe
and trouble-free condition. Stop and check the
machine if you hear strange noise from it; in case
of a malfunction unplug and secure the machine.
When machine is energized, observe all indicator
lights and check if any warnings or alarms are
Do not operate the machine unless the power
plug is connected to the properly grounded
receptacle; grounded receptacles reduce risk of
electric shock.
Unplug the machine when you are not using it,
prior to servicing, or when changing accessories.
Never lift or carry the machine by the power cord.
Do not pull by the cord to unplug. Keep cord away
from heat, sharp edges and oil.
Before energizing the machine, make sure that
the power connector is dry.
Use only appropriate extension cords and
adapters, especially when working outdoors.
Never leave the energized machine unattended.
present.
Never operate without proper motor balance and
The work area:
without motor and drill rig having been properly
secured.
Make sure that anchor bolts reliably fix the base
plate to uneven or vertical surfaces.
Do not operate the machine if you are tired, feel
unwell or are under the influence of alcohol,
drugs, or any incapacitating medication.
Keep head and body parts away from machine’s
openings and moving parts. Wear tight-fitting
clothing and accessories.
Do not use the wet coring without water. Water
flow rate and pressure must be supplied according
to the data provided in this user manual.
Keep work area well-lit and clean.
Before drilling, check the work area to ensure
that no energized electric cables or gas and water
pipes under pressure are present in the objects
you intend to drill. If present, electric cables
must be de-energized securely, so they are not
allowed to re-energize; water and gas pipes must
be securely disconnected from the pressurized
network. Water from pipes must be drained,
residual gas from gas lines must be let out.
Don’t work from a ladder.
Use diamond core drill bits ONLY with this drill
motor.
Do not apply too much force to the drill machine.
Service:
Make sure the drill motor is used properly and as
intended.
Remove all adjusting keys or wrenches before
energizing the power tool, failure to do so may
result in personal injury.
Be careful when drilling through walls or through
ceilings, as drilled material or the core may drop
out and fall down.
Do not operate the machine when flammable
materials or vapors are present. Electrical
equipment can create sparks or arcs which can
Service on the drill must be performed only by
a KASKOD-MTRONIX certified service center
technician. The spare parts must be original. This
will ensure that the safety and integrity of the
power tool is maintained.
Incorrect handling or inappropriate maintenance
of the tool may cause damage before actually using
the tool. KASKOD-MTRONIX is not responsible for
property damage or personal injury in such cases.
result in a fire or an explosion.
Be careful during the machine operation, а
damaged core drill bit or a loose heavy piece of
concrete core can cause very strong vibration
3. Introduction
which may lead to the weakening of drill fixture or
stand anchoring. Operator must stop the machine
and fix the problem.
Keep the machine away from children.
KASKOD-MTRONIX OÜ mechatronic manufacturing
and development company provides technically
innovative solutions based on ISRCdrive™
technology.
Electrical safety:
Our company is proud to introduce a new product
whose technological advantages will raise the bar
for the concrete cutting tools to a new level through
Use the drill only with protective devices (i.e.
significant innovation in several areas and will
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Operator Manual Concrete Core Drill Motor Systems CM-10
introduce new technologies to the concrete cutting
industry. Meet the integrated concrete core drilling
systems Cuttronix® CM-10S1, CM-10S3, CM-10S6
(based on CM-10 drive).
The product contains the following innovative
elements:
The innovative concrete core drilling system
with unbeatable power/weight ratio, based on a
specially developed fully integrated ISRCdrive™
motor technology – with high output power and
very rugged design, equipped with a digital motor
control system.
The drill motor with high efficiency, high output
power, wide RPM range, low weight and small
dimensions. It can be used for drilling of any types
of surfaces and all sorts of concrete.
4. Technical data
4.1 Cuttronix® Concrete Core Drill Motor
CM-10 (S1/S3/S6)
CM-10 (S1/S3/S6) high power, high cycle core
drilling motor - offers high performance, efficiency,
productivity and reliability. The motor are based
on KASKOD-MTRONIX ISRCdrive™ Technology
and combine in one product at least two core drill
motors with single-phase and three-phase input
power.
There is no external inverter box needed! To
connect to single-phase or 3-phase power source,
only an adapter cable is required.
The motor can be supplied with three different
changeable spindle gearboxes SG15, SG30 or SG60.
4.2 Key features of CM-10S1, CM-10S3,
CM-10S6, motor systems:
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Operator Manual Concrete Core Drill Motor Systems CM-10
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CM-10 Drive unit
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CM-10 control panel
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Operator Manual Concrete Core Drill Motor Systems CM-10
Option3: - USA, Japan: single phase 110V, split
phase 240V, three phase 200-240V.
Power Line monitor: - indicates type of input
voltage, voltage level and a missing phase.
Output Power Limit Wheel: - wide range control
of output power to prevent damage of core drill
bits of smaller diameter.
Electronic system resistant to voltage surges -
impervious to frequency and voltage fluctuations.
Mechanical gear + 17 electronic gears and
Reverse - due to torque motor with a single-speed
SG15 gearbox
reduction gearbox, accepts drill bit diameter of
up to 800 mm (with SG30 gearbox) and 1000 mm
(with SG60 gearbox).
Antilock coupling for drill bit - motor can be
supplied with different spindle threads or with an
antilock coupling.
Bright color LEDs - for motor load and input
voltage levels indication.
Very durable buttons and switches – made of
metal, without mechanical dirt- or dust-sensitive
contacts and switches.
Built-in compact EMC-filter - ensures very low
electro-magnetic emission levels.
SG30 gearbox
Service alert - Integrated real time clock and hour
counter which informs the operator about service
time.
Protection class IP66 - protected against strong
jets of water.
Durable metal case – made of extruded
aluminum
Very rigid drill stand with extreme stability -
can handle small and large drill bits.
SG60 gearbox
Motors - Long life and reliability are achieved
by utilizing a rigid design and the best possible
quality of materials. The motors are completely
encapsulated with thermally conductive motor
compound for good cooling, mechanical strength
and moisture resistance.
High efficiency - over a wide speed range.
Very low maintenance - due to use of brushless
motors without windings or magnets in the rotor
and extremely rugged and simple construction.
Motor Protection - digital motor control system
provides protection against overload, overheating,
and overvoltage.
Durable planetary gear with changeable
spindle gearboxes (SG15, SG30 or SG60) – ease
of maintenance.
Reliable slip clutch – gearbox damage protection
Wide input voltage range - the drill motor
accepts a wide voltage range:
Option1: - Europe: single phase 230V, three
phase 400V.
Option2: - USA: split phase 240V, three phase
200-240V, 480V.
4.3 Key features of universal drill rig
(UDR):
Lightweight adjustable-angle stand for
manual and automatic drilling and wire sawing
applications.
Extreme stability: robust and rigid, for reliable
professional use.
Made with the highest quality materials with the
most advanced manufacturing technology.
Quick release motor mount, for easy installation.
Removable wheels for easy mobility and
transportation
Stackable column length, 1100 mm and 1980 mm
sections.
Base plate: 220x330 mm.
Stable threaded clumped connection between
column and base plate.
4 Leveling screws on base plate.
3-spoke stainless steel hand crank (can be used
on right or left side).
Column weight: 7,2 kg/m.
CR-M Motor carriage, manual feed, reduction
4,63:1 - 6,2 kg.
4 adjustable guide carriages with 8 rollers for
precise and low-vibration drilling.
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Operator Manual Concrete Core Drill Motor Systems CM-10
SB-150 Spacer Block CR-M Carriage
UDR110 UDR110-CR-M
1100 mm column manual feed rig assembly
5. CM-10 drill motor system
description
The drilling system consists of following units:
The drill motor unit which is an integrated
brushless motor, with output power of 3,0 kW
when motor is connected to single-phase power
(230V) or 10 kW when connected to 3-phase
power (400V). Into the housing of the drill motor
three main parts are integrated: a heavy duty
switched reluctance motor, an electronic unit and
UDR110-2 assembled UDR198
of two 1100 mm columns 1980 mm column
a reliable gearbox which provides high output
torque.
Universal Drill Rig with carriage.
5.1 CM-10S1 Drill Motor Unit
The CM-10S1 drill motor system includes CM-10 drive unit and SG15 spindle gearbox.
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Operator Manual Concrete Core Drill Motor Systems CM-10
5.2 CM-10S3 Drill Motor Unit
The CM-10S3 drill motor system includes CM-10 drive unit and SG30 spindle gearbox.
5.3 CM-10S6 Drill Motor Unit
The CM-10S6 drill motor system includes CM-10 drive unit and SG60 spindle gearbox.
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