Kasco VFX User Manual
Owners Manual
VFX Series Decorative Aerators
Contents
Important Safety Instructions. . . . pg2
General Owner’s Instructions. . . . pg2
Unit Specs. . . . pg3
VX Pattern Sizes. . . . pg3
2400VFX, 3400(H)VFX, 4400(H)VFX Parts Included. . . . pg4
2400VFX, 3400(H)VFX, 4400(H)VFX Assembly. . . . pg4
8400VFX, 2.3(H)VFX, 5.1VFX, 5.3(H)VFX Parts. . . . pg6
8400VFX, 2.3(H)VFX, 5.1VFX, 5.3(H)VFX Assembly. . . . pg6
Mesh Screen Attachment. . . . pg8
VFX Installation Instructions. . . . pg9
Control Panel Installation. . . . pg10
C-25 Timer Control Instructions. . . . pg11
C85 / C95 non-metallic Wiring Diagram. . . . pg12
3 Phase Startup Procedure. . . . pg13
C85 / C95 non-metallic and 3 Phase Control Panel Timer. . . . pg14
2400, 3400, 4400 Parts Diagram. . . . pg15
8400VFX, 2.3(H)VFX Replacement Parts. . . . pg16
5.1VFX, 5.3(H)VFX Replacement Parts. . . . pg17
Maintenance Recommendations. . . . pg18
Warranty Policy. . . . pg19
Troubleshooting Tips. . . . pg20
Customer Repair Form. . . . pg22
Registration Information. . . . pg24
C
Inter tek
3020379
ANSI/UL 778, 5th Ed. 2010
CAN/CSA C22.2 No. 108-M89
UL 50, 11th Ed. 1995
Kasco Marine, Inc.
800 Deere Rd.
Prescott, WI 54021
PH (715) 262-4488
FAX (715) 262-4487
www.kascomarine.com
Rev. 11/07/13
THANKS
We at Kasco Marine, Inc. would like to both thank and
congratulate you on your purchase of the VFX model
aerator. We appreciate you choosing Kasco and for
your purchase. Your decision to purchase Kasco’s
VFX model Aerator will not disappoint you. The VFX
model Aerator will be a great addition to your body
of water. It will help improve the water quality by
adding much needed oxygen and circulation. It will
also enhance the aesthetics of the pond or lake with a
beautiful pattern. The lighting package (if purchased)
will illuminate your aerator for beauty at night. We
thank you for choosing Kasco for your aerator needs
and want you to be completely satised with your
purchase.
Important Safety Instructions
Please read and follow these extremely important
safety and handling instructions for your Kasco equipment. Following these instructions will help ensure
your safety and the quality performance of your equipment.
nal grounding conductor and/or a grounding-type
attachment plug. To reduce the risk of electrical
shock, be certain the aerator is properly connected
to the Kasco supplied control panel. (refer to the
C-25, C-85 & C-95 Control instructions)
• 3 phase aerators (2.3VFX, 5.3VFX) require a
startup test after wiring to ensure proper rotation of
the propeller. If the propeller is rotating in the opposite direction, the unit will not perform properly
and internal damage to the unit may occur. (See 3
phase startup procedure)
• Control panels must be installed a minimum of
5ft(3m in Canada) from the inside wall of the
pond, unless separated from the body of water by
a fence wall, or other permanent barrier that will
make the unit inaccessible to persons in the water.
• Control panels must be installed by a qualied
electrician.
• Ground Fault Circuit Interrupters (GFCI) should
be tested upon each installation and every month
thereafter to ensure proper operation.
General Owner’s Instructions
• Under NO circumstances should anyone enter the
water with the electrical equipment plugged in
and/or in operation. All Kasco equipment is ETL
approved to UL and CSA standards for safety in
water. However, it is NEVER recommended to
enter the water with the equipment in operation.
• Caution should be used when dealing with any
electrical equipment with moving parts.
• NEVER run the unit out of water. It will damage
the seals and create a dangerous situation for the
operator.
• Extreme caution should be used around water,
especially cold water, such as in Spring, Fall, and
Winter, which poses a hazard in and of itself.
• NEVER lift or drag the aerator by the power or
light cord. If you need to pull the unit to the side
of the pond, use the anchoring ropes.
• Do not use waders in deep ponds/lakes or ponds/
lakes with drop-offs, drastic slopes, or soft bottom
material.
• Do not use boats that tip easily for aerator installation, such as a canoe, and follow all boating safety
rules and regulations, including wearing a PFD.
(Personal Flotation Device)
• Single phase aerators are supplied with an inter-
INSPECT THE SHIPMENT
Immediately inspect your Kasco Aerator shipment for
any visible damages. Also cross reference the parts
supplied with the Parts Included sheet to check for
shortages. Shortages should be reported immediately
to your Kasco Marine distributor or representative and
damages reported to your carrier and Kasco Marine.
CAUTION
WARNING: Under NO circumstances should anyone
enter the water with the unit in operation. Always
operate the unit in the water and keep people and objects clear of the propeller. Do not lift or pull the unit
by the electrical cord. Always use extreme caution
around electrical equipment and water situations.
ASSEMBLY & INSTALLATION
Please see the proper Assembly and Installation In-
structions enclosed in this manual. Each is specic
for your model and size of aerator. Note: Use a nylon
tie to help keep the power cords for the unit and lights
free of the propeller by tying each cord to either side
of the oat. If you have a light kit, make sure that the
unit cord is tied to one side of the oat and the light
cord to the other for balance. Note: It is extremely
2
important to test the GFI breaker in the control panel
upon each installation/reinstallation of the unit to ensure proper functioning.
WARRANTY
Kasco aerators are the result of over 35 years of design
and engineering. Kasco products are built to withstand the toughest conditions. Kasco Marine backs
each VFX model aerator with either a 2 Year or 3 Year
Warranty depending on the model. This warranty covers any and all manufacturers defects within the warranty period from the date of purchase (See Warranty
Section). Please register your aerator online at:
www.kascomarine.com (under the technical tab)
USE AND OPERATION
Kasco aerators are designed and engineered for continuous duty, such as on sh farms or other aquaculture applications, or on-demand use, as needed in a
recreational water feature.
During otation operation, the water is pulled from
O
360
around the unit and from below the unit. The
water is pulled upward and thrust through the otation
collar into the air.
Your Kasco Marine aerator is ready for immediate use
(after installation). Make sure to keep the motor housing clean from hard water deposits and/or algae. (See
Maintenance Recommendations.)
Unit Specs
Model Voltage Amps Lock
rotor
amps
single phase
2400VFX 110-120 5.6 12 C-25
3400VFX 110-120 7.3 18 C-25
3400HVFX 208-240 3.7 9 Hardwire
4400VFX 110-120 11.3 40 C-25
4400HVFX 208-240 5.7 20 Hardwire
8400VFX 208-240 11 40 Hardwire
5.1VFX 208-240 20 97 Hardwire
3 phase
2.3VFX 208 7.5 40 see your control
5.3VFX 208 16.0 100
2.3HVFX 460 3.6 24 see your control
5.3HVFX 460 7.8 49
aerators
aerators
Control
box con-
nection
plug in
plug in
C-85
plug in
C-85
C-85
C-95
panel instructions
panel instructions
Aerator
connec-
Plug into
C-25
Plug into
C-25
plug into
or hard-
wire C85
Plug into
C-25
plug into
or hard-
wire C85
plug into
or hard-
wire C85
hardwire
tion
C95
VX Pattern Sizes
It is extremely important that proper and sufcient
voltage is supplied to the aerator motor. Unit should
be protected by a GFCI. Control panels must be
installed by a qualied electrician. (See Installation
instructions).
Kasco aerators are lightweight, energy efcient, and
easy to install and operate. We strive to produce products that exceed customer expectations. We hope you
enjoy your Kasco aerator.
UNIT STORAGE
When storing units during the offseason, it is important to store them upside down if they are going to be
sitting for long periods of time. Units that sit upright
on a shelf for many months, or even years have a
greater likelihood of seals drying out. Storing upside
down will ensure oil is lubricating the seals and prevent drying.
NOTE: Pattern sizes listed are approximate. Variations in voltage caused by regional electrical differences or voltage drop due to long power cords may result
in reduced pattern sizes.
Model Height Width
2400VFX 5’ 15’
3400VFX 5.5’ 21’
3400HVFX 5.5’ 21’
4400VFX 8’ 26’
4400HVFX 8’ 26’
8400VFX / 2.3(H)VFX 8’ 32’
5.1VFX / 5.3(H)VFX 10’ 34’
3
2400VFX, 3400(H)VFX, 4400(H)VFX Parts
REV.
ECO#
DESCRIPTION
1
INITIAL RELEASE
DO NOT SCALE DRAWING
X
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
MATERIAL:
Included
1. Aerator (Unit w/cord or unit with Disconnect (1)
2. Float (with two 50’ mooring ropes attached) (1)
3. 1/4-20 x 3 1/2” Phillips Pan Head Screw (4)
4. 1/4” split washers (4)
5. 1/4” (3/4” outer diameter) Flat Washer (4)
6. 3/8”-16 x 1-3/4” Hex Head Bolt (2)
7. 3/8” Flat Washer (4)
8. Cushions for Legs (4)
9. Bottom Screen Section (3)
10. Bottom Screen Clips (2)
11. 3/8”-16 Nylon Lock Nut (2)
12. #8 nut (6)
13. #8 at washer (12)
14. #8 lock washer (6)
15. #8 x 1/2” Screw (6)
3
4
Also Included:
• Mesh screen(1) and cable ties(10)
• Cord in separate box (1) (depending on size of
cord)
• Control Box (C-25 for 120V units in Float box
or C-85 for 240V units in separate box) (1) (Not
Pictured)
TOOLS & SUPPLIES NEEDED
• Anchors or stakes for installing unit (2)
• # 2 Phillips head screw driver
• 120V or 240V Electrical Supply near pond on a
post with room for mounting the C-25 or C-85
• Two 12” pieces of 1” galvanized pipe for weighting ropes (optional)
• #10 x 1” long or longer screw(s) for mounting the
C-25 (3) or C-85 (4)
• 9/16” Socket and Ratchet
• 9/16” Wrench
• 11/32” wrench (for #8 fasteners)
5
6
2400VFX, 3400(H)VFX, 4400(H)VFX
Assembly
1. Make sure you have all the parts needed. If any
7
2
8
1
9
shortages are found, contact your Kasco representative
immediately.
2. Set motor housing upright (stainless steel can down) on
a at surface.
3. Peel off the adhesive on one of the Cushions for the
aerator housing legs (Part 8). Stick to the top of the aerator
housing leg and repeat for the other three cushions. Rest
the oat on the 4 legs of the housing making sure logo on
oat is up.
cushion
logo
10
4. Ensure correct alignment by twisting the oat gently
around the motor housing until the power cord guide lines
up with the cord. See diagram below of bottom side of
12
4
1113 14 15
oat. The 4 bolt holes in the oat should line up with bolt
receptacles on unit.
power cord
guide
Bolt holes
For quicker assembly:
Use cable tie instead
5. Use one of the 1/4”-20 x 3-1/2” Phillips Pan Head
Screws (Part 3), one 1/4” split washer (Part 4), and a 1/4”
Flat Washer (Part 5) to secure the oat. Make sure the split
washer goes between the bolt head and the at washer.
Insert screw with washers through bolt hole in oat
Tighten until snug with a Phillips Head screw driver and
repeat for 3 remaining screws.
6. Turn secured assembly upside down so the top of the
oat (logo side) is face down on the at surface. Bring the
3 bottom screen sections (part 9) together.
#8 screw
#8 lock washer
#8 flat washer
#8 nut
8. Make sure the cord is coming out of the power cord
guide in the oat before attaching the screen to the oat.
9. Use a stainless steel Bottom Screen Clip, 3/8”-16 x
1-3/8” Bolt, two 3/8” Flat Washer, and 3/8”-16 Nylon Lock
Nut to secure the screen to the oat. Align a clip so the two
prongs overlap the rim of the screen as seen in the picture.
Insert bolt with washer so the top of the bolt is facing the
top of oat (now in down position). Place the second
washer and the locking nut with nylon insert on the end of
the bolt and tighten using the 9/16” (14mm) Socket and
Ratchet on the nut end and the 9/16” (14mm) Wrench on
the bolt end. Tighten until snug and repeat with remaining
clip.
7. Secure the 3 sections of the screen together in 6 places
using #8 screw (Part 15), #8 lock washer (part 14), two
#8 at washers (part 13), and #8 nut (part 12). Do not
overtighten. Alternately, use cable ties instead of hardware
for a quicker assembly of the screen.
For quicker assembly:
Use cable tie instead
#8 nut
#8 screw
#8 lock washer
#8 flat washer
3/8” lock nut
3/8” flat washer
Bottom screen clip
3/8” flat washer
3/8” bolt
5
10. Turn the assembly upright again. At this time, if
the cord contains a metal strain relief, you can use the
chain connector and attach it in one of the opening at
the rope placement. The chain connector will easily t
if installed from the bottom or top side of the opening.
It will not t if installed from side of opening. Use the
Nylon Cable Tie included to secure the power cord to
a molded hole in the oat to prevent cord damage if
there is no strain relief on the cord. If a Strain Relief
is present on the cord, you may disregard the Nylon
Tie. On cords with a Quick Disconnect, the disconnect should be tightened properly to avoid leaking.
If installing a new Quick Disconnect, refer to Quick
Disconnect Instructions.
A. Aerator (Unit with cord or unit with Disconnect)
(1)
A1. Cord in separate box (1) (depending on size of
cord)
B. Float in separate box (1) (Diagram to Right)
1. 3 Float Sections (1)
2. Top Float Bracket (3)
3. Bottom Float Bracket w/ 50’ rope (3)
4. 9” x 3/8” Black Coated Bolt (6)
5. 3/8” Lock Nut (6)
6. 1/4” x 1” Bolt (6)
7. 1/4” x 3/4” Bolt (3)
8. 1/4” Lock Washer (12)
9. Bottom Screen (1)
10. Top Screen (1)
11. Top Screen Clip (3)
12. 1/4” Nut (6)
13. Bottom Screen Clip (3)
14. 1/4-20 x 3/4” Brass Screw (3)
15. Mesh screen (1)
16. Cable ties (10)
C-85 Control Panel in separate box (1) for 8400VFX
C-95 Control Panel in separate box (1) for 5.1VFX
8400VFX, 2.3(H)VFX, 5.1VFX, 5.3(H)VFX
Parts
8400VFX, 2.3VFX PARTS INCLUDED
5.1VFX, 5.3VFX PARTS INCLUDED
NOTE: Extra hardware may be included.
TOOLS & SUPPLIES NEEDED
• Anchors or stakes for installing unit (3)
• Philips head screw driver for mounting C-85
• 240V Electrical Supply near pond on a post with
room for mounting the C-85
• Three 12” long galvanized 1” diameter pipe for
weighting ropes (optional)
• #10 x 1” long or longer screw(s) for mounting the
C-85 (4)
• 7/16” Socket & Wrench (1)
• 7/16” Wrench (1)
• 9/16” Socket & Wrench (1)
• 9/16” Wrench or adjustable crescent wrench (1)
• Flat head screw driver (1)
8400VFX, 2.3(H)VFX, 5.1VFX, 5.3(H)VFX
Assembly
1. Remove all contents from package and place on
a clean, at surface. Inspect the shipment for any
damages. If damages are found, immediately notify
your carrier and your Kasco Marine, Inc. representative. Next, cross reference the parts included in the
shipment with the Parts Included section in this man-
6
ual. Make sure you have all the parts needed. If any
shortages are found, contact your Kasco representative
immediately.
2. Arrange the three Float Sections (Part #B1) upright
(plug on bottom) so the overlap of one section aligns
with the next section and loosely push the three sections together to form a continuous ring.
8400, 2.3
4. Turn the assembly upside down and place the Bot-
tom Float Brackets (Part #B3) over the bolts, the ends
of which should now be extending through the assembly. Loosely install the six 3/8” Lock Nuts (Part #B5)
on the ends of the bolts (do not tighten yet). Connect
the Top and Bottom Float Brackets using three 1/4” x
3/4” Bolts (Part #B7) with three 1/4” Lock Washers
(Part #B8) and three 1/4” Nuts (Part #B12) and tighten
using the 7/16” wrench and socket.
8400, 2.3
5.1, 5.3
Float Up (plug) Float Down
8400, 2.3 5.1, 5.3
5.1, 5.3
3. Position one Top Float Bracket (Part #B2) so that
the bolt holes in the bracket align with the bolt holes
in the two adjoined oat sections and insert two 9”
Coated Bolts (Part #B4) through the assembly. This
may require some minor repositioning of the oat sections as you push the bolt all the way through. Do not
force the bolt through. Repeat for the remaining two
joints.
8400, 2.3 5.1, 5.3
5. Stand the assembly on its side and center the Top
Screen (Part #B10) inside the three Top Float Brackets. Attach the screen by spanning each Top Screen
Clip (Part #B11) across the two innermost rings on the
screen and the hole in the oat bracket. Insert the 3/4”
Brass Screws (Part #B14) and attach with 1/4” Lock
Washers and 1/4” Nuts to secure the screen to the oat
assembly.
6. Return the assembly to the upside down position
and place the motor assembly (Stainless Steel can side
up, black tube down) in the center of the oat. Align
the 3 taller legs of the black aerator tube with the 3
oat brackets. Attach the motor to the oat using the
1/4” x 1” bolts (Part #B6). Attach to the oat bracket
using the two middle holes of the oat bracket. Tight-
en using the 1/4” x 1” Bolts with 1/4” Lock Washers
using the 7/16” socket and wrench. The 1” bolts will
screw directly into the legs of the black aerator tube.
7
Step 6
7. See “Mesh Screen Attachment” section before
connecting the bottom screen to the oat. Position the
Bottom Screen (Part #B9) over the oat so the motor
housing (can) passes through the large hole in the center of the screen. Remove the center three 3/8” Lock
Nuts from the 9” Bolts and place the Bottom Screen
Clips (Part #B13) over the bolts as shown. The power
cord can be slid under the bottom screen between the
oat and screen where two oat sections come together before the 3/8” Lock Nuts are replaced. Replace the
three inside Lock Nuts and tighten all 3/8” Lock Nuts
using the 9/16” wrench and socket.
8400, 2.3
5.1, 5.3
If installing a new Quick Disconnect, please refer to
Quick Disconnect instructions. Also, at this time,
lights can be installed if purchased.
1 chain strain relief
Chain
Bottom Float Bracket
3 chain strain relief
Mesh Screen Attachment
1. Take at mesh pattern and wrap into cone shape
by overlapping both vertical edges by approximately
1 inch and aligning top and bottom edges of mesh.
Secure mesh vertical seam at the top, bottom and
middle using (3) cable ties.
Note: Extra hardware may be included
8. On power cord lengths of 100 feet or longer with
the watertight Quick Disconnect, the power cord is
shipped separately. It should now be attached to the
stub cord by lining up the male and female halves of
the disconnect and hand tightening the blue collar. On
these cords, the Additional Strain Relief should be
attached to one of the lower oat brackets as pictured.
If you receive a 3 chain strain relief (6 or 8 gauge
cord), attach one chain to each of the three lower oat
brackets. If there is not Strain Relief, use the Nylon
Cable Tie provided to secure the cord to a rope to
prevent damage by the propeller. Double check the
Quick Disconnect to make sure the threaded collar has
not come loose in shipping before placing in the water.
Overlap vertical edges
Attach 3 cable ties
1 inch overlap
8
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