Kasco LED6125 User Manual
Owners Manual
Submersible Light Kits
Models LED3125 & LED6125
Contents
Important Safety. . . . pg2
General Instructions. . . . pg2
Parts Included. . . . pg2
LED3125 Assembly Instructions. . . . pg3
Instructions For Mounting LED6125. . . . pg5
Maintenance Recommendations. . . . pg6
Warranty Policy. . . . pg7
Troubleshooting Tips. . . . pg8
Replacement Parts. . . . pg9
Customer Repair Form. . . . pg10
Registration Information. . . . pg12
Kasco Marine, Inc.
800 Deere Rd.
Prescott, WI 54021
PH (715) 262-4488
FAX (715) 262-4487
www.kascomarine.com
Rev. 06/17/14
THANKS
We at Kasco Marine, Inc. would like to both thank and
congratulate you on your purchase of the Submersible
LED Light Kit. This kit will illuminate your fountain
for a beautiful display. We thank you for choosing
Kasco for your fountain and aeration needs and want
you to be completely satised with your purchase.
Important Safety
Please read and follow these extremely important
safety and handling instructions for your Kasco equipment. Following these instructions will help ensure
your safety and the quality performance of your equipment.
with drop-offs, drastic slopes, or soft bottom material.
• Do not use a canoe or boat that tips easily during
installation
• To reduce the risk of electrical shock, be certain
the light kit is connected to the GFCI protected
lighting circuit of your control panel. For more
information regarding your control panel instructions, refer to your fountain owner’s manual or
download control panel wiring diagrams from
http://kascomarine.com/instructions.html. A control panel must be installed a minimum of 5 feet
(3m in Canada) from the body of water unless
separated from the body of water by a fence, wall,
or other permanent barrier that will make the unit
inaccessible to persons in the water.
• Under NO circumstances should anyone enter
the water with the electrical equipment plugged
in and/or in operation. All Kasco equipment is
designed and built for use in water, and control
panels are available with GFCI protection. However, it is NEVER recommended to enter the water
with the equipment in operation.
• Kasco’s Submersible Light Kits are intended for
use with a Listed control panel having a GFCI
protected receptacle, or eld wiring terminals and
disconnect switch, or a timer with a disconnect for
use with a GFCI receptacle. They are intended
to be mounted on a oating fountain or aerator
for use in a natural or man-made body of water to
comply with NEC Article 682.
• Kasco’s Submersible Light Kits have not been
evaluated for use in swimming pools, spas or stationary fountains.
• The power connection for the light kit is 120Vac
and MUST be plugged into a GFCI protected
receptacle or GFCI protected eld terminal connections.
• Caution should be used when dealing with any
electrical and/or moving equipment.
• NEVER run the unit out of water. It could create a
dangerous situation for the operator.
• Extreme caution should be used around water, especially cold water, as in Spring, Fall, and Winter,
which poses a hazard itself.
• NEVER lift or drag the fountain or light kit by the
power cords. If you need to pull the unit to the
side of the pond, use the anchoring ropes.
• Do not use waders in ponds/lakes that are deep,
General Instructions
INSPECT THE SHIPMENT
Immediately inspect this shipment for any visible
damages. Also cross reference the “Parts Included”
section to check for part shortages. Shortages should
be reported immediately to your Kasco Marine distributor or representative and damages reported to your
carrier and Kasco Marine.
Parts Included
LED3125
• A. Light Kit cord with waterproof connectors (1)
• B. Sealed LED light xtures with ex sleeve (3)
• C. 1/4” x 1 3/8” Stainless Steel Bolts (3)
• D. 1/4” Stainless Steel Flat Washer (3)
• E. 1/4” Stainless Steel Lock Washer (3)
• F. 1/4” Stainless Steel Nut (3)
• G. Nylon Cable Ties (9)
• H. Stainless steel mounting brackets & hardware (3)
• I. Sealing cap (3)
• J. 4” spacer washers (3)
• K. 1/4” x 5” Stainless Steel Bolts (3)
• L. Spare Oring (1)
• M. Rubber caps (3)
• N. Colored lenses (20 - 4 of each color)
Note: Extra hardware may be included. One extra
spare oring is included. One extra lens of each color is
included.
2
LED6125
• A. Includes two (2) sets of LED3125 (see parts
included in LED3125
• B. Lower oat brackets (6)
• C. 3/8” washers (3)
TOOLS & SUPPLIES NEEDED
• A. Two 7/16” Wrenches (or one wrench & a 7/16
socket with driver)
• B. Diagonal Pliers or Cutter for Nylon Zip Ties
LED3125 Assembly Instructions
For ease of assembly, make sure the Aerating Fountain
is completely assembled. Place the assembly upright.
1. Install the mounting brackets to the light xtures by
tting the head of the #10 screw into the tabs on each
side of the xture. Tighten the thumb screws on each
side hand tight only.
Fig 1
3. Place rubber caps over the light xtures as shown.
Ensure the rubber cap is seated all the way down onto
the xture housing. If this is not on a new light kit,
make sure the xture and lens are clean before install-
ing the rubber cap.
Fig 3
Instructions for mounting lights on model:
2400VFX, 3400VFX, 3400HVFX, 3400J, 3400HJ,
4400VFX, 4400HVFX, 4400J, 4400HJ
Installing Color Lenses:
If you desire to change to one of the color choices
instead of the standard white light, follow these steps.
2. Unpeel the protective backing from both sides of
the colored lens on the color of your choice. Place the
lens inside the rubber cap making sure the 3 aps are
holding the lens in place. Do this for all 3 lenses.
Fig 2
4. Insert the 1/4” x 1-3/8” bolt into the light xture
bracket. Align the light xture bracket to the oat
tab by placing the bolt through the light mounting
hole (light xture bracket is on top of the oat tab) as
shown in Figure 4.
Fig 4
5. Install the 1/4” Flat Washer, 1/4” Lock Washer
and 1/4” Nut against the underside of the oat tab as
shown in Figure 5. Tighten the nut until snug using
the 7/16” Wrench.
Fig 5
at washer
lock washer
1/4” nut
3
6. Adjust the angle of the light as desired and tighten
the two brass thumb screws on the sides of the xture
until snug. Do not over tighten. It is best to have all
three xtures at the same angle.
7. Repeat steps 1 through 4 for the remaining xtures.
Assembled light xtures are pictured in Figure 6. Note
the orientation of the lights.
Fig 6
8. Connect each xture cord to the power cord’s wa-
terproof connectors.
Fig 8
9. Upon installation of the assembled unit, connect
your LED light kit to your eld installed GFCI protected outlet and timer.
Note:
Installation of these LED light xtures on the above
listed aerator/fountain units will ensure proper submersion of the light xtures. Each xture must be partially submerged in order for lights to operate properly.
Other applications for these xtures must provide at
least the same submersion to properly cool the xture.
Operating the xtures out of water will damage the
LED and void warranty.
Make sure the orange oring is installed on the plug
side of the waterproof connector. If any are miss-
ing, check the packaging to see if any fell off during
shipping, or an extra oring was included if there is one
missing.
Hand tighten the waterproof connectors as shown in
Figure 7. Using a cable tie, tie the light kit power cord
to the oat opposite the fountain power cord. This
will keep the cord from being damaged by the fountain and balance the unit properly.
Next, cable tie each xture cord to the oat to protect
each xture cord as shown in Figure 8.
Fig 7 Check for orange oring
A sealing cap is provided for eld removal of one light
xture. If a xture fails to operate it can be removed
and the cap installed onto the waterproof connector of
the power cord. This will allow you to continue to op-
erate your light kit with two xtures while a replacement xture is procured.
Instructions for mounting lights on model:
8400VFX, 8400JF, 2.3VFX, 2.3JF, 3.1JF, 3.3JF,
5.1JF, 5.3JF, 5.1VFX, 5.3VFX, 7.3JF
4. Insert the 1/4” x 5” bolt into the light bracket and
extension as shown in Figure 9. Place this assembly
on the oat bracket
Fig 9
4
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