Kasco 2400SF User Manual

Owners Manual
xStream™ Fountain
Model 2400SF
Contents
Important Safety. . . . pg2
General Instructions. . . . pg2
Cord Gauge Chart. . . . pg3
Unit Specs. . . . pg3
Parts Included. . . . pg3
Assembly. . . . pg4
Nozzle Options and Assembly. . . . pg5
Installation Instructions. . . . pg12
Control Panel Installation. . . . pg12
C-25 Timer Control Instructions. . . . pg13
Maintenance Recommendations. . . . pg14
Warranty Policy. . . . pg15
Troubleshooting Tips. . . . pg16
Replacement Parts. . . . pg18
Customer Repair Form. . . . pg19
Registration Information. . . . pg20
C
Intertek
3020379
ANSI/UL 778, 5th Ed. 2010
CAN/CSA C22.2 No. 108-M89
UL 50, 11th Ed. 1995
Kasco Marine, Inc.
800 Deere Rd.
PH (715) 262-4488
FAX (715) 262-4487
www.kascomarine.com
Rev. 07/29/13
THANKS We at Kasco Marine, Inc. would like to both thank and congratulate you on your purchase of the xStream fountain. We appreciate you choosing Kasco and for your purchase. Your decision to purchase Kasco’s xStream Fountain will not disappoint you. The fountain will be a great addition to your body of water. It will help improve the water quality by adding much needed oxygen and circulation. It will also enhance the aesthetics of the pond or lake with a beautiful fountain pattern. The lighting package (if purchased) will illuminate your fountain for beauty at night. We thank you for choosing Kasco for your fountain needs and want you
to be completely satised with your purchase.
Important Safety
Please read and follow these extremely important safety and handling instructions for your Kasco equipment. Following these instructions will help ensure your safety and the quality performance of your equipment.
Under NO circumstances should anyone enter the water with the electrical equipment plugged in and/or in operation. All Kasco equipment is ETL approved to UL and CSA standards for safety in water and all fountain models include control panels with GFI protection. However, it is NEVER recommended to enter the water with the equipment in operation.
Caution should be used when dealing with any electrical equipment with moving parts.
NEVER run the unit out of water. It will damage the seals and create a dangerous situation for the operator.
Extreme caution should be used around water, especially cold water, such as in Spring, Fall, and Winter, which poses a hazard in and of itself.
NEVER lift or drag the fountain by the power or light cord. If you need to pull the unit to the side of the pond, use the anchoring ropes.
Do not use waders in deep ponds/lakes or ponds/lakes with drop-offs, drastic slopes, or soft bottom material.
Do not use boats that tip easily for fountain installation, such as a canoe, and follow all boating safety rules and regulations, including wearing a PFD. (Personal Flotation Device)
The fountain is supplied with an internal grounding conductor and a grounding-type attachment plug. To reduce the risk of electrical shock, be certain that the fountain is plugged into the C-25 Control Box (120V) supplied by Kasco and that the C-25 is plugged into a properly grounded, grounding type receptacle. The GFCI breakers should be tested upon each installation and every month thereafter to ensure proper operation.
General Instructions
INSPECT THE SHIPMENT Immediately inspect your Kasco Fountain shipment for any visible damages. Also cross reference the parts supplied with the Parts Included sheet to check for shortages. Shortages should be reported immediately to your Kasco Marine distributor or representative and damages reported to your carrier and Kasco Marine.
CAUTION WARNING: Under NO circumstances should anyone enter the water with the unit in operation. Always operate the unit in the water and keep people and objects clear of the propeller. Do not lift or pull the unit by the electrical cord. Always use extreme caution around electrical equipment and water situations.
ASSEMBLY & INSTALLATION Please see the proper Assembly and Installation Instructions
enclosed in this manual. Each is specic for your model
and size of Fountain. Note: Use a nylon tie on power
cords to the oat for strain relief. If you have a light kit, make sure that the unit cord is tied to one side of the oat
and the light cord to the other for balance. Note: It is extremely important to test the GFI breaker in the control panel upon each installation/reinstallation of the unit to ensure proper functioning.
WARRANTY Kasco Fountains are the result of over 40 years of design and engineering. Kasco products are built to withstand the toughest conditions. Kasco Marine backs each 2400SF model Fountain with a 1 Year Warranty. This warranty covers any and all manufacturers defects within 1 year from the date of purchase (See Warranty & Return Policy). Please register your Fountain online at: www.kascomarine. com (Under the Technical tab)
USE AND OPERATION Kasco Fountains are designed and engineered for
continuous duty, such as on sh farms or other aquaculture
applications, or on-demand use, as needed in a recreational water feature.
During otation operation, the water is pulled from 360
around the unit and from below the unit. The water is
pulled upward and thrust through the otation collar into
the air.
Your Kasco Marine Fountain is ready for immediate use (after installation). The motor and ball bearings are submerged in oil and no further lubrication is needed. Make sure to keep the motor housing clean
O
2
from hard water deposits and/or algae. (See Maintenance Recommendations.)
19. #6 x 1/2” screw (4)
20. #6 at washer (4)
It is extremely important that proper and sufcient voltage
(120V) is supplied to the Fountain motor. Each 120V Fountain is supplied with a UL and CSA approved C-25 GFI Protected Control Box. The Fountain is to be plugged into the C-25 outlet labeled “UNIT” and the C-25 plugged into a properly grounded receptacle (See C-25 Instructions). It is extremely important to test the GFI breaker in the control panel upon each installation and reinstallation and every month thereafter to ensure proper operation.
Kasco Fountains are lightweight, energy efcient, and easy
to install and operate. We strive to produce products that exceed customer expectations. We hope you enjoy your
Kasco Fountain.
Cord Gauge Chart
Length Gauge
50’ 16
100’ 14
150’ 12
200’ 12
20
16
19
15
14
13
3
10
11
9
10
11
2
1
4
Unit Specs
Model Voltage Amps Lock
rotor
amps
2400SF 110-120 6.6 - 7.3 18 C-25
Control
box con-
nection
plug in
Fountain
connec-
tion
Plug into
C-25
Parts Included
1. 2400SF Aerating Fountain (Unit with cord or unit with Disconnect) (1)
2. Float (with three 50’ mooring ropes attached) (1)
3. 1/4” x 3 1/4” screw (3)
4. Debris Screen Sections (3)
5. #8 screw (6)
6. #8 lock washer (6)
7. #8 at washer (12)
8. #8 nut (6)
9. 1/4” x 1 3/8” screw (3)
10. 1/4” lock washer (6)
11. 1/4” at washer (9)
12. 1/4” nut (6)
13. Flow staightener (1)
14. #6 x 3/4” screws (4)
15. Oring (1)
16. Nozzle (1)
17. small plugs for nozzle (20) (not pictured)
18. Large plug for nozzle center hole (2) (not pictured)
12
8
7 6 5
Also Included:
Cord in separate box (1) (150’ or 200’ cords only)
Control Box (C-25) (1) (Not Pictured)
TOOLS & SUPPLIES NEEDED
Anchors or stakes for installing unit (2)
# 2 Phillips head screw driver
120V Electrical Supply near pond on a post with
room for mounting the C-25
Three 12” pieces of 1” galvanized pipe or weighted tubing for weighting ropes (optional)
#10 x 1” long or longer screw(s) for mounting the C-25 (3)
7/16” Socket and Ratchet (for 1/4” fasteners)
7/16” Wrench (for 1/4” fasteners)
11/32” wrench (for #8 fasteners)
3
Assembly
1. Make sure you have all the parts needed. If any shortages are found, contact your Kasco representative immediately.
2. Place oat on motor housing. The power cord notch on the oat should line up with the cord. See diagram below of bottom side of oat. The 3 bolt holes in the oat should
line up with bolt receptacles on unit.
power cord notch
3. Use one of the 1/4”-20 x 3-1/4” Phillips Pan Head Screws, one 1/4” split washer, and a 1/4” Flat Washer to
secure the oat. Make sure the split washer goes between the bolt head and the at washer. Insert screw with washers through bolt hole in oat. Tighten until snug with a Phillips
Head screw driver and repeat for 2 remaining screws.
6. Secure the 3 sections of the screen together in 6 places
using #8 screw, #8 lock washer, two #8 at washers, and
#8 nut. Do not overtighten. Alternately, use cable ties instead of hardware for a quicker assembly of the screen.
4. Set motor housing and oat upside down on a at
surface.
5. Bring the 3 bottom screen sections together.
#8 screw
#8 lock washer
#8 screw
#8 flat washer
For quicker assembly:
Use cable tie instead
#8 lock washer
For quicker assembly:
Use cable tie instead
#8 nut
#8 nut
#8 flat washer
4
7. Make sure the cord is coming out of the notch in the
oat before attaching the screen to the oat.
8. Align the screen to the oat using the picture to guide you. Attach the screen to the oat in 3 places using 1/4” x 1 3/8” bolt, 1/4” lock washer, two 1/4” at washers, and
1/4” nut. Do not overtighten.
All other nozzle options require the following assembly:
1. Place the ow straightener in the fountain tube
making sure it rests securely against the tube and the holes line up. Attach the straightener using four #6 x 3/4” screws.
IMPORTANT: Make sure there is no gap between
the tube and ow straightener and that the screws are tightened down securely. Loose screws or a gap can lead to reduced performance.
1/4” nut
1/4” flat washer
1/4” lock washer
1/4” x 1 3/8 bolt
9. Flip the unit back over so that the stainless steel can is
resting on a at surface. Use the Nylon Cable Tie included to secure the power cord to a molded hole in the oat to
prevent cord damage if there is no strain relief on the cord. If you purchased the 150’ or 200’ cord, the cord contains a metal strain relief, you can use the chain connector and
attach it to one of the rope loops by the oat. If installing
a new Quick Disconnect, refer to Quick Disconnect Instructions included in the cord box. The unit is now
ready for nozzle choice and assembly.
Align this screen feature with this float feature
Nozzle Options and Assembly
Make sure there is no gap
#6 x 3/4” screw (4)
V shaped pattern: Requires no ow straightener or nozzle assembly. Store those parts in a safe place for future use. This
V pattern provides the highest ow rate and aeration.
Pattern size is 6’ High by 13’ diameter.
2. Place the oring in the oring groove on the ow
straightener.
5
oring
3. Prepare the nozzle before installing using the nozzle choice chart. Different patterns are created by plugging or removing plugs from the inside holes in the nozzle. After using the chart and nozzle pictures to choose a pattern, push plugs into the holes shown with black circles on the chart. The number of possible patterns are not all shown on the following chart.
Important:
Push in black plugs on the inside of the nozzle only.
Plugs on Inside
Nozzle Option Chart:
Pattern #Height
(ft)
Width (ft) Plug diagram (black circles show plug
1 6 18
2 4.5 18
Picture
locations)
3 6.5 18.5
6
Loading...
+ 14 hidden pages