KK54(15.07.2016/00)
KMT
180 CRAFT
OPERATION MANUAL
*Main photo may feature optional accessories of the machine
2
MACHINE CERTIFICATION AND
IDENTIFICATION MARKING
NOTE: This manual is a part of the machine. It must be supplied with the
machine in case of any transport or sale.
ATTENTION!
BEFORE USING THE MACHINE, PLEASE READ THIS
MANUAL CAREFULLY. ALL EXPLANATIONS,
INSTRUCTIONS AND WARNINGS ARE INTENDED TO
PROTECT YOU!
3
EC DECLARATION OF CONFORMITY
The manufacturer declares that the machinery described herein
conforms to the following EC directives and harmonised standards
and relevant essential health and safety requirements.
Manufacturer: KARMETAL SAN. & TIC. LTD. STI
Address: Hanlı Merkez Mah. Hatip Sok. No:32 Arifiye/Sakarya/ TÜRKİYE
Phone: +90 264 276 59 16 (3 lines)
Fax: +90 264 276 59 19
Web: www.karmetal.com.tr
e-mail: info@karmetal.com.tr
Machine type/model: KMT 180 CRAFT Manual Miter Bandsaw Machine
Applicable EC Directives:
Machinery Directive 2006/42/EC,
Low Voltage Directive (LVD) 2006/95/EC and
Electromagnetic Compatibility (EMC) Directive 2004/108/EC
Applicable Harmonized Standards:
TS EN ISO 12100–1 (2007), TS EN ISO 12100–2 (2006), TS EN ISO 13850 (2007),
TS EN 953 (1998), TS EN ISO 13849–1 (2007), TS EN 1088 (2005), TS EN ISO 60204–1 (2008)
Approved By:
Name : Fatih KAR
Position : Factory Manager
Signature :
Place/Date : SAKARYA / 18.07.2016
4
WARRANTY CONDITIONS
The machine is under the warranty of KARMETAL LTD. ŞTİ. for a period of 2 years for
mechanical parts, 1 year for electric and electronic parts from the date of purchasing. This
warranty is subjected to all of the terms and conditions listed below:
1. This warranty is valid only if the Warranty Registration Form is filled in and returned
to the manufacturer or its authorized dealer within two months after the date of
purchasing.
2. The obligation of the manufacturer under this warranty shall be limited to repairing or
replacing components which proves defective and which our examination shall
disclose to our satisfaction to be defective.
3. Defects due to improper operation, misuse, neglect, alteration, irregular voltage
conditions, inadequate wiring, improper installation (all electrical and electronic
components, all electrical motors etc.) and due to accidents or any damage caused
by transportation, flood, fire, natural disasters, theft are not included in this warranty
and are strictly the responsibility of the purchaser.
4. Any part returned to KARMETAL or its authorized dealer under the terms of this
warranty shall be on the basis of transportation charges prepaid by the customer and
must be accompanied by a record of the machine model code and serial number.
5. This warranty does not apply to the following components; band saw blade, blade
pressure pads or brackets and blade guide bearings because of being
consumables.
6. Manufacturer and authorized dealer cannot be blamed within maximum repair period
for the material or moral damage. Apart from that act the period as Warranty
Conditions and there will not be done any retroactive requirement.
KARMETAL SAN. & TIC. LTD. STI.
Dealer:
5
Important!
This form must be fully completed and returned to the manufacturer or its authorized dealer
within two months after the date of purchasing. Failure to do so will void the warranty.
WARRANTY REGISTRATION FORM
Machine Model : …………………………………………………………
Serial Number : …………………………………………………………
Invoice Date : …………………………………………………………
Invoice Number : …………………………………………………………
Dealer:
…………………………
Customer:
…………………………
6
CONTENTS
1 SAFETY ............................................................................................................................ 8
1.1 Safety Rules ................................................................................................................. 8
1.2 Danger Zones on the Machine ..................................................................................... 9
1.3 Safety Equipments On The Machine ......................................................................... 10
1.3.1 Break-off Switch ................................................................................................ 11
1.3.2 Cover Switch ...................................................................................................... 11
1.3.3 Down Limit Switch ............................................................................................ 11
1.3.4 Emergency Stop Button ..................................................................................... 11
1.4 Warning Labels and Assignments ............................................................................. 12
1.4.1 Glove Label ........................................................................................................ 12
1.4.2 Electricity Neutral Warning Label ..................................................................... 12
1.4.3 High Voltage Label ............................................................................................ 12
1.4.4 Safety Equipments Label ................................................................................... 12
1.4.5 Arrow Label ....................................................................................................... 12
2 DESCRIPTION AND PROPERTIES .......................................................................... 13
2.1 Technical Specifications of the Machine ................................................................... 13
2.2 Standard Equipment .................................................................................................. 13
2.3 Noise Level ................................................................................................................ 13
2.4 Machine Dimensions ................................................................................................. 14
2.5 Properties Table According to Forms of Swarf ......................................................... 15
2.6 KMT 180 CRAFT Bandsaw Machine Cutting Capacity........................................... 15
3 TRANSPORTATION AND INSTALLATION ........................................................... 16
3.1 Handling the Unpacked Machine .............................................................................. 16
3.2 After Unpacking the Machine ................................................................................... 16
3.3 Environmental Conditions ......................................................................................... 16
3.4 Machine Placement and Position ............................................................................... 16
4 PREPARATION BEFORE OPERATION .................................................................. 17
4.1 Cleaning ..................................................................................................................... 17
4.2 Lubricating................................................................................................................. 17
4.3 Coolant....................................................................................................................... 17
4.4 Electrical Power Connection ..................................................................................... 17
4.5 Final Inspection Checklist before Operation ............................................................. 17
5 OPERATION .................................................................................................................. 18
5.1 Control Panel ............................................................................................................. 18
5.2 Blade Changing Procedure ........................................................................................ 20
7
6 MAINTENANCE ........................................................................................................... 23
6.1 Daily Maintenance ..................................................................................................... 23
6.2 Weekly Maintenance ................................................................................................. 23
6.3 Monthly Maintenance ................................................................................................ 23
6.4 Six-Monthly Maintenance ......................................................................................... 23
6.5 Periodic Maintenance ................................................................................................ 24
7 TROUBLESHOOTING ................................................................................................ 25
8 DISMANTLING ............................................................................................................. 26
9 SPARE PART LIST ....................................................................................................... 27
9.1 BASE ASSEMBLY ................................................................................................... 29
9.1.1 BASE UPPER FRAME ..................................................................................... 30
9.1.2 BASE LOWER FRAME .................................................................................... 31
9.2 FLANGE JOINT ASSEMBLY ................................................................................. 32
9.3 VISE ASSEMBLY .................................................................................................... 33
9.4 BOW ASSEMBLY.................................................................................................... 35
9.5 BOW LIFTTING CYLINDER ASSEMBLY ........................................................... 37
9.6 BLADE GUIDE ASSEMBLY .................................................................................. 38
9.6.1 FIXED BLADE GUIDE ASSEMBLY .............................................................. 39
9.6.2 MOBILE BLADE GUIDE ASSEMBLY .......................................................... 40
9.7 GEARBOX ASSEMBLY.......................................................................................... 41
9.8 BLADE TENSIONING ASSEMBLY ...................................................................... 42
9.9 HYDRAULIC CONTROL PANEL .......................................................................... 43
9.10 SPRING ASSEMBLY ........................................................................................... 44
9.11 ELECTRIC GROUP .............................................................................................. 45
8
1 SAFETY
1.1 Safety Rules
Never allow unqualified persons to operate or interfere with the machine.
It is important to develop personal safety awareness. Observe all related safety
regulations and pay attention for hazardous conditions. Discuss these conditions with
your supervisor.
• You must use personal protective equipment, like safety glasses, gloves, safety work
shoes.
• Do not remove warning signs and/or instruction plates off the machine.
• Do not open/remove any door or guard during operation.
• Make sure that all machine controls are set for the desired mode of operation,
whenever the setting of the machine control is changed, run the machine in slow mode
to make sure it operates as expected.
• Never disable any safety device to avoid its assigned function. These devices are
intended to protect both the machine and its operator.
• Do not load, unload, operate or adjust the machine without proper instructions.
• This machine is specifically designed for cutting general metal material. Do not cut
wood and analogous material, meat, fishery, food and agriculture products, combustible
and radioactive materials.
• Enough space should be provided around the machine to avoid hitting and provide a
convenient operation.
• Do not leave any tool on the machine after use. Do not put work stock or tools around
the machine, to avoid injury.
• Do not operate the machine with its safety guards removed.
• Do not wear gloves when operating through control panel.
• Wear gloves only when loading/unloading the material, changing the blade and chip
brush.
• Never touch the blade, moving work stock, nor put your hands into the vise area or chip
conveyor unit until the machine halts completely.
• When selecting blade, blade speed and coolant, please refer to the operation manual or
related documents.
• Before installation and operate the machine check the sufficiency of the earth of the
machine to your electrician. Do not operate the machine without the earth.
• Determined and declared bench life of the machine by the Ministry of Industry and
Trade is 10 years.
• For longevity please follow the maintenance directions at the manual.
9
1.2 Danger Zones on the Machine
10
1.3 Safety Equipments On The Machine
11
1.3.1 Break-off Switch
This switch is used for to stop the machine while the blade pressure
gets smaller than adjusted ones. The main causes of decrease in
pressure are; dulling, cracking or breaking of blade. Operating the
machine under these conditions endanger the operator.
1.3.2 Cover Switch
This switch provides to shut down the machine while the bow
cover is open. Running the machine may cause wounding and
serious gashes. Machine gives aural warning while the cover is
open.
1.3.3 Down Limit Switch
This switch is used to adjust the bow’s nadir to goes down. Down
limit switch is a factory setting. Please do not tinker with the down
limit switch.
1.3.4 Emergency Stop Button
Emergency stop button, places on the operator control panelnear the main switch, is red button and you can see it easily. In
emergency cases, press to this button to stop the machine.
Machine does not run while the button is pressed. To rerun the
machine, please turn left and release the button.
12
1.4 Warning Labels and Assignments
1.4.1 Glove Label
Please use personal protective equipment, like glove, during
operation and changing the blade.
1.4.2 Electricity Neutral Warning Label
In this label, we declared the instructions how to make the electric connection before
installing machine or after handling the machine.
1.4.3 High Voltage Label
This label shows high voltage risk parts. All electrical connections
should be done by a qualified electrician.
1.4.4 Safety Equipments Label
All the safety devices and guards are designed
to intend to protect the operator. Please do not
remove these safety guards.
1.4.5 Arrow Label
Blade’s direction of rotation belongs to machine
type. Arrow label on the machine shows blade’s
direction of rotation. Please pay attention on
direction of rotation while changing blade.
13
2 DESCRIPTION AND PROPERTIES
2.1 Technical Specifications of the Machine
MAIN MOTOR
0,75 kW
COOLANT PUMP
0,09 kW
CUTTING SPEED
25-90 m/min
BLADE DIMENSIONS
2310x20x0,9 mm
BLADE QUALITY
Bi Metal
HEIGHT OF VISE BED
915 mm
WEIGHT
200 kg.
MACHINE DIMENSIONS
600x1450x1400 mm
NUMBER OF PHASE
Mono Phase
FREQUENCY
60 Hz
2.2 Standard Equipment
Inverter
Hydromechanical Band Tension
Fast Clamping Arm
Speed Adjustable Hydraulic Cylinder
One Way Miter Till 60°
Adjustable Length Setting Bar
Adjustable Tension Band Wheel
1 Bandsaw Blade
2.3 Noise Level
In accordence with the Machinery Directive 2006/42/EC
The A-weighted continous acoustic pressure does not exceed 70 dB (A).
The maximum level of the C-weighted instantaneous acoustic pressure is always less
than 130 dB.
NOTE: With the machine operating, the noise level will vary according to the different
materials being processed and setting up.The user must therefore assess the intensity and if
necessary provide the operators with the necessary personal protection.
14
2.4 Machine Dimensions
15
2.5 Properties Table According to Forms of Swarf
2.6 KMT 180 CRAFT Bandsaw Machine Cutting Capacity
Forms of
Swarf
Shape of
the swarf
Thick,
hard and
short
Thick,
hard and
brittle
Thick,
hard and
curled
Thick,
hard and
curled
Thin,
spiral and
curled
Thin,
spiral
and
curled
Like
dust
Thin and
very
curled
Colour of
the swarf
Blue or
brown
Blue or
brown
Silver or
yellow
Silver
Silver
Silver
Silver
Silver
Bandsaw
speed
Decreas
e
Decrease
Suitable
Increase
Suitable
Suitable
Decreas
e
Suitable
Advance
speed
Decreas
e
Decrease
Decreas
e a little
Decrease
Suitable
Increase
Increase
Decrease
The
others
Check
lubricant
coolant
level
Check
lubricant
coolant
level
Check
number
of teeth
Check
number
of teeth
Use thick
pitch saw
0°
45°
60°
180 mm
140 mm
90 mm
170 mm
140 mm
85 mm
160 x 210 mm
160 x 140 mm
160 x 85 mm
16
3 TRANSPORTATION AND INSTALLATION
3.1 Handling the Unpacked Machine
Make sure the machine is safely loaded and balanced when moving it with a forklift, failing to
do so may cause personal injury or damage to the machine.
3.2 After Unpacking the Machine
Put the machine in a dry and sheltered place to prevent damage to the electrical and mechanical
components. Apply appropriate lubricant (machine oil or grease) on the slide ways and nonpainted areas to prevent rust.
3.3 Environmental Conditions
Mains voltage and frequency complying with the machine motor characteristics.
Environment temperature from -10° C to 50° C.
Relative humidity is %5 to %90.
3.4 Machine Placement and Position
The followings should be considered when positioning the machine:
The floor: The machine should be placed on a levelled concrete floor.
Working area: Sufficient space should be allocated around the machine for comfortably
loading and unloading work stock and for easy access during maintenance and repair. When
necessary, all doors and access panels should be opened without interference.
Lighting: The machine and its surroundings should be well lit for operator’s safety and for a
convenient operation and maintenance.
17
4 PREPARATION BEFORE OPERATION
4.1 Cleaning
Unpainted and uncoated machine surfaces were coated with a rust inhibitor prior to
shipment. The rust inhibitor should be cleaned with an appropriate solvent. To prevent
rust on unpainted surfaces, a light coat of machine oil can be applied.
4.2 Lubricating
Lubricate all the sliding parts before starting.
4.3 Coolant
The machine is shipped with the coolant reservoir empty. Fill the reservoir with coolant
until it is full.
Caution: Do not run the coolant pump without coolant in the reservoir. Otherwise, the
coolant pump will be damaged.
4.4 Electrical Power Connection
1. Electrical connection must be done by a qualified electrician, in conformance with the
required electrical standards of your area.
2. Turn off the main circuit breaker of the area in which the machine will be located.
3. Machine's power cord should be connected to an appropriate power source; make sure the
voltage rate matches the one required for the machine.
4. It is important that the shipping brace should be removed from the saw before taking any
further step.
Note: If the ‘emergency stop button’ is depressed, it must be released for the machine to run.
4.5 Final Inspection Checklist before Operation
After installing the machine, a final inspection should be performed by considering the
following checklist;
Any missing components, guards or panels
Lost fasteners and fittings, hoses and conduit
Missing or damaged items
Coolant, oil, or hydraulic leads
Tools and others materials left on saw
Safety measures, general condition and readiness for use
18
5 OPERATION
In this section, the functions of the machine will described to guide the operator to become
familiar with the machine and its components.
5.1 Control Panel
The following figure shows a general view of the machine control panel. The control elements on the
panel will be described next.
Main Power Switch
When this switch is turned on, the LCD display comes on, indicating that the machine is
ready to operate.
Emergency Stop
The "Emergency stop" push button stops all functions of the machine. The machine will not
function until "Emergency stop button’ is released. To release the emergency button, turn it in
the direction indicated on its hub.
Caution: The "Emergency stop" push button does not disconnect the machine from the main
power supply. To avoid from serious injury or death due to electricity shock, turn the main
power switch off or disconnect the machine from the main supply before servicing it.
Coolant Pump On/Off Button
Coolant pump can be switched on and off via this button.
Caution: Do not run the coolant pump without coolant in the reservoir. Otherwise, the coolant
pump will be damaged.
19
Cutting Speed Control Buttons
Cutting speed can be controlled via this button in the range of 25 – 90 m/min. Set value can
be seen at the LCD.
Start/Stop Button
Cutting process can be switched on and off via this button
Flow Control Valve
Downward stroke speed of the bow can be controlled via this valve.
Vane
When this vane is closed, the bow cannot be moved
up/down. When it’s opened, downward stroke speed of
the bow can be controlled via flow control valve and
upward stroke of the bow can be done manually.
20
5.2 Blade Changing Procedure
In order to achieve accurate and efficient cuts, it is important to use a sharp and correct blade
for the material to be cut.
1- Raise the saw frame to its highest position
2- Turn the hand-wheel to left to loosen the blade.
3- Switch off the main power switch of the machine.
Caution: Avoid serious injury by turning the machine's power off at the main switch before
adjusting, servicing, or cleaning the saw.
4- Open all the wheel covers on the saw frame.
5- Loosen the bolts on the carbide blade guides.
Lower the blade from bandsaw guides.
21
6- Lower the chip brush away from the blade by loosening the chip brush locking lever.
Caution: Wear heavy protective work gloves and safety glasses when handling blades to
avoid injury.
7- Carefully remove the blade from the saw.
8- Uncoil the new blade and insert the blade around the band wheels.
Warning: New blades are generally shipped in a coiled form. This puts them under tension and
can suddenly be uncoiled. Take extreme caution to prevent injury when uncoiling the new
blade. Make sure you wear safety gloves and glasses.
Locate back of edge the blade into the carbide inserts (pressure pads) and guide bearings so
the teeth point in downward direction.
9- Press the back edge of the blade fırmly against the back-up of the carbide guides, and turn
the bolts lightly to hold the saw blade in position
10- Turn on the main switch of the machine.
11- Turn the hand-wheel to right (to tensioning position) to apply a light pressure.
12- Press the back edge of the blade firmly against the flange of each band wheel.
22
13- Turn the hand-wheel to right (tensioning position) to exert sufficient tension on the saw
blade.
14- Turn off the main switch of the machine.
15- Turn the bolts clockwise to tighten the carbide pressure pads against the blade. Tighten
the carbide guides by hand only.
Note: Do not over-tighten the carbide pressure guides.
16- Adjust the position of the chip brush so that the bristles reach fully into the gullet of the
blade without extending beyond. Then lock the chip brush in place.
Important: Improper positioning of the chip brush will result in excessive blade or chip brush
wear.
17- Make sure that you close and secure the band wheel covers and blade guards at the end of
this process.
23
6 MAINTENANCE
The maintenance schedule is listed below on the basis of daily, weekly, monthly and sixmonthly intervals.
Utmost care should be given to the maintenance. Poor maintenance or neglecting some of its
requirements will result in premature machine failure and/or unsatisfactory performance.
6.1 Daily Maintenance
Clean/empty the chip reservoir whenever necessary.
Use suitable brush with soft bristles. Do not use hard materials to clean the
machine.
Check whether the emergency stop button functions properly. Check that the
entire wheel covers other safety guards are in place and fixed properly.
Check the wear on the teeth of the saw blade.
Check the level of coolant.
Do not use pressured air for cleaning the machine; except for unblocking the
coolant pipes.
6.2 Weekly Maintenance
Clean the wheels, vise, slides and bearings.
Pull the movable jaws of the vise back and clean the slides, beds and other
moving components and lubricate with thin grease.
Apply grease to the main vise roller drive mechanisms gearbox and vise roller
bearings. Check the condition of these mechanisms and clean them if
necessary before applying grease. Use EP type grease for vise roller drive
mechanisms gearbox.
Test the quality/condition of the coolant and water/boron oil ratio; if necessary
renew it.
Non-painted parts should be wiped with a clean cloth and oiled with protective
machine oil to prevent rust.
Coolant tank should be cleaned against chips to prevent them accumulating
onto the floor of the tank.
6.3 Monthly Maintenance
Check the conditions of saw blade guide bearings and carbide pressure pads at
the ends of guide arms. They should be replaced when they become worn or
loose.
Check the gaps in the bearings of the wheels. Replace them if they are worn.
Check the condition of hydraulic systems (cylinders/pistons, pipes/hoses,
sealants and hydraulic couplings).
6.4 Six-Monthly Maintenance
Perform all monthly maintenance checks for six-monthly maintenance too.
And replace those parts of the machine that do not function as expected or that
are excessively worn.
Check the work stock feeding rollers for wear and renew them if necessary.
Check the vise roller drive mechanisms gearbox; renew the worn gear wheels if
necessary.
24
6.5 Periodic Maintenance
Renew the wheel bearings.
Renew the carbide pressure pads and the saw blade guide bearings.
Check the viscosity/condition of the hydraulic oil. Renew if it is necessary.
Renew the worn/damaged/malfunctioning components that do not function
properly.
If necessary, add grade 46 hydraulic oil (or equivalent) to the bow lift cylinder
25
7 TROUBLESHOOTING
Some of the generally encountered troubles and their possible causes and/or remedies are
presented in the following table.
PROBLEMS/FAULTS
POSSIBLE CAUSES AND REMEDIES
Non-straight cuts
Insufficient blade tension
Incorrect or loose work stock clamping
Use coarser blade pitch
High feed rate or pressure
Tooth set damage
Guide arms are loose or set too far apart
Premature blade
breakage, premature
tooth wear and
chipped tooth
Feed rate too high or too low
Check your coolant
Check/adjust carbide blade pressure pads
Check wheel alignment
Allow enough clearance before starting cut
Reduce band tension when the machine isn’t
operated
Cutting speed too high
Wrong tooth pitch
Incorrect or loose work stock clamping
Ineffective coolant application
Improper break-in period
Perform scheduled maintenance
Note: Despite taking all necessary action, if a fault persists, you should call the service
26
8 DISMANTLING
If the machine is to be scrapped;
1. Qualified personnel should carry out all dismantling process.
2. Switch the machine off and disconnect the power supply.
3. Drain the hydraulic oil and coolant.
4. Apply the recycling procedure for dismantling the machine.
5. Separate the material to be disposed of depending on their types and composition and
have them collected and/or recycled by waste disposal services.
ORDERING SPARE PARTS
When ordering spare parts, you must state;
MACHINE MODEL :
SERIAL NUMBER :
PART REFERENCE NUMBER :
PART NAME :
Without these references we will not supply the spare parts.
27
9 SPARE PART LIST
28
154_03_090_V02_KMT 180 CRAFT Manual Miter Bandsaw Machine
Part Number
Part Name
Qty
Description
Product Code
1
Machine Base Assembly
1
Assembly
151 01 01 000 V02
2
Flange Joint Assembly
1
Assembly
151 02 23 001
3
Vise Assembly
1
Assembly
151 01 06 001 V02
4
Bow Assembly
1
Assembly
151 01 04 002
5
Bow Lifting Cylinder Assembly
1
Assembly
151 02 12 100
6
Blade Guide Assembly
1
Assembly
151 01 15 002
7
Gearbox Assembly
1
Assembly
151 01 08 001
8
Blade Tensioning Assembly
1
Assembly
151 01 11 000
9
Band Saw Blade
1
Part
153 03 143
10
Control Panel
1
Assembly
151 02 05 150
11
Spring Assembly
1
Assembly
151 02 16 000
29
9.1 BASE ASSEMBLY
151_01_01_000_V02_Base Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Machine Base Lower Frame
1
Assembly
151 01 01 200
2
Machine Base Upper Frame
1
Assembly
151 01 01 100 V02
3
Washer
4
For M12
150 06 235
4
Nut 4 M12
150 06 375
30
9.1.1 BASE UPPER FRAME
151_01_01_100_V02_Base Upper Frame
Part Number
Part Name
Qty
Description
Product Code
1
Base Upper Frame
1
Assembly
151 01 01 150 V02
2
Roll Assembly
1
Assembly
151 02 01 300
3
Coolant Pump
1
Part
150 02 017
4
Hexagon Bolt
2
M10x60
150 06 1328
5
Nut 2 M10
150 06 317
6
Hexagon Bolt
4
M6x20
150 06 007
7
Cover Plate
1
Assembly
151 02 01 190
8
Swarf Reservoir
1
Assembly
151 02 01 180
9
Blind Cap
1
1/4''
150 04 212
10
Clamping Arm Flange
1
GG 26( 150 07 1T-16)
151 02 06 667
11
Imbus Bolt
4
M10x30
150 06 020
31
9.1.2 BASE LOWER FRAME
151_01_01_200_Base Lower Frame
Part Number
Part Name
Qty
Description
Product Code
1
Leg Assembly
2
Assembly
151 01 01 210
2
Leg Connection Plate
2
T:12 St 37
151 01 01 213
3
Washer
8
M10
150 06 318
4
Nut 8 M10
150 06 317
32
9.2 FLANGE JOINT ASSEMBLY
151_02_23_001_Flange Joint Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Flange Joint
1
151 02 23 101
2
Spring Bracket
1
151 02 23 112
3
Imbus Bolt
2
M8x20
150 06 200
4
Stay Bolt
1
M8x16
150 06 168
5
Degree Indicator
1
T:2 St 37
151 03 23 092
33
9.3 VISE ASSEMBLY
34
151_01_06_001_V02_Vise Assembly
Part
Number
Part Name
Qty
Description
Product Code
1
Vise Lower Base
1 151 01 06 301
2
Vise Upper Frame
1 151 01 06 302
3
Front Vise Jaw
1
T:10 St 37
151 01 06 303
4
Bolt 4 M6x25
150 06 1008
5
Shaft
1 151 01 06 304
6
Spring
1 151 01 06 305
7
Rear Vise Jaw
1
T:10 St 37
151 01 06 105
8
Rear Vise Jaw
1
T:10 St 37
151 01 06 106
9
Imbus Bolt
9
M8x25
150_06_201
10
Spring Washer
1 151 02 06 305
11
Spring Pin
1
6x30
150 06 094
12
Bearing
1
Ø17*Ø30*9
150_06_1169
13
Bushing
1 151 02 06 306
14
Stay Bolt
2
M8x10
150 06 253
15
Locking Arm
1 151 02 06 307
16
Rapid Locking Shaft
1 151 02 06 320
17
Handle
1
M12x30
150_06_1331
18
Washer
1 151 07 06 340
19
Imbus Bolt
1
M6x15
150 06 1340
20
Imbus Bolt
2
M6x100
150_06_1303
21
Bearing
1 150 06 1273
22
Bearing Cover
1 151 02 06 309
23
Nut 2 M18x1,5
150 06 828
24
Base Connection Plate
1 151 02 06 310
25
Washer
2
For M6
150 06 055
26
Imbus Bolt
2
M6x20
150 06 241
27
Wheel
1
Ø125
151_02_11_111
28
Spring Pin
1
6x35
150 06 180
29
Handle
1
M6 İçin
150_06_1351
30
Lenght Support
1
Montaj
151 02 06 200
31
Shaft
1 151 02 06 670
32
Locking Arm
1 151 02 06 659
33
Nut 1 M24x1.5
150_06_058_K
34
Handle
1
M12
150_06_1364
35
Imbus Bolt
1
M12x80
150 06 1033
35
9.4 BOW ASSEMBLY
36
151_01_04_002_Bow Assembly
Part
Number
Part Name
Qty
Description
Product Code
1
Bow Frame
1
151 01 04 101
2
Cover Assembly
1
151 01 04 110
3
Stay Bolt
4
M6x30
150 06 463
4
Nut 4 M6
150 06 1280
5
Imbus Bolt
4
M8x80
150 06 1327
6
Switch Bracket
1
151 02 04 120
7
Switch
1
150 01 020
8
Imbus Bolt
2
M4x20
150 06 805
9
Nut 2 M4
150 06 817
10
Imbus Bolt
2
M5x10
150_06_336
11
Lifting Cylinder Bracket
1
GG 26
151 02 04 102
12
Imbus Bolt
4
M8x30
150_06_042
13
Lifting Shaft
1
AA 19
151 02 04 103
14
Nut 1 M10
150 06 317
15
Flange Joint Connection Assembly
1
Montaj
151 02 04 105
16
Brush System
1
151 02 04 200
17
Washer
1
For M8
150 06 176
18
Imbus Bolt
1
M8x15
150 06 948
19
Imbus Bolt
4
M10x25
150_06_003
20
Switch Plate
1
151_02_11_158
21
Switch
1
VMN-10S
150_01_050
22
Imbus Bolt
2
M3x16
150 06 988
23
Nut 2 M3
150 06 814
24
Imbus Bolt
2
M5x15
150 06 353
25
Lifting Arm
1
151 02 04 121
26
Handle
1
150 06 1440
27
Imbus Bolt
2
M8x25
150_06_201
28
Washer
2
M10
150 06 318
29
Imbus Bolt
2
M10x35
150 06 021
37
9.5 BOW LIFTTING CYLINDER ASSEMBLY
151_02_12_100_Lifting Cylinder Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Cylinder Body
1
151 02 12 101
2
Seal Bushing
1
Ø35 Ç-1040
151 02 12 104
3
Cylinder Shaft
1
Ø14
151 02 12 105
4
Cylinder Front Cover
1
Ø35
151 02 12 106
5
Bushing
1
Ø19xØ15
151 02 12 107
6
O-Ring
2
O-Ring
150 04 670
7
O-Ring
2
O-Ring
150 04 639
8
Nut 1 M8
150 06 292
9
Imbus Bolt
1
M12x40
150 06 041
10
Spring Lock Washer
1
M12
150 06 247
11
Snap Ring
2
Ø40
150 06 1263
12
Washer
4
1/8''
150 06 810
13
Fitting
1
1/8"
150 04 412
14
Vane
1
150 06 1292
15
Fitting
1
1/8''xØ6
150 04 710
38
9.6 BLADE GUIDE ASSEMBLY
151_01_15_002_Blade Guide Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Fixed Blade Guide Assembly
1
Montaj
151 01 15 100
2
Mobile Blade Guide Assembly
1
Montaj
151 01 15 200
39
9.6.1 FIXED BLADE GUIDE ASSEMBLY
151_01_15_100_Fixed Blade Guide Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Right Shoe Assembly
1 151 01 15 112
2
Arm Plate
1 151 02 15 101
3
Spring Lock Washer
2
For M8
150 06 359
4
Imbus Bolt
2
M8x20
150 06 200
5
Imbus Bolt
2
M10x25
150 06 003
6
Stay Bolt
2
M6x20
150 06 256
40
9.6.2 MOBILE BLADE GUIDE ASSEMBLY
151_01_15_200_Mobile Blade Guide Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Left Shoe Assembly
1
151 01 15 111
2
Arm
1
15x40
151 01 15 201
3
Protecion Cover
1
T:1,5 Sheet Metal
151 01 15 202
4
Clamping Jaw
1
151 01 15 203
5
Imbus Bolt
4
M8x20
150 06 200
6
Stay Bolt
2
M6x20
150 06 256
7
Handle
1
M10
150 06 780
8
Spring Lock Washer
2
For M8
150 06 359
9
Imbus Bolt
2
M4x10
150 06 133
41
9.7 GEARBOX ASSEMBLY
151_01_08_001_Gearbox Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Gearbox Pulley
1
151 01 08 101
2
Gearbox Shaft
1
Ø40 4140
151 01 08 102
3
Bushing
1
151 01 08 106
4
Bearing
1
150 06 1234
5
Gearbox with Motor
1
6 Washer
2
Ç 1040 Ø40*5
151 01 11 155
7
Imbus Bolt
2
M10x25
150 06 1285
8
Wedge of Pulley
1
151 01 08 104
9
Wedge of Reductor
1
151 01 08 103
42
9.8 BLADE TENSIONING ASSEMBLY
151_01_11_000_Blade Tensioning Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Tesnsioning Assembly
1
151 01 11 150
2
Tesnsioning Shaft
1
151 01 11 106
3
Bushing
1
151 02 11 116
4
Stay Bolt
1
M8x10
150 06 253
5
Tensioning Pulley
1
GG 26
151 01 11 104
6
Wheel
1
Ø125
151 02 11 111
7
Spring Pin
1
6x35
150 06 180
8
Bearing
1
Ø17*Ø30*9
150 06 1169
9
Vise Calmping Spring
1
151 01 06 305
10
Bushing
1
151 01 11 107
11
Spring Pin
1
Ø4x25
150 06 899
12
Fixed Chock
1
151 01 11 108
43
9.9 HYDRAULIC CONTROL PANEL
151_02_05_150_Hydraulic and Electric Control Panel Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Panel Cover
1 151 02 05 155
2
Panel Top Cover
1 151 02 05 175
3
Control Panel
1 4 Flow Control Valve
1 151 02 12 121
5
Label of Flow Control Valve
1 150 10 003-K
6
Imbus Bolt
4
M8x20
150 06 200
7
Plastic Clips
1 150 01 370
8
Screw
8
M4x8
150 06 1468
9
Switch
1 150 01 362
10
Washer
2
M4
150 06 172
11
Imbus Bolt
2
M4x35
150 06 1297
44
9.10 SPRING ASSEMBLY
151_02_16_000_Spring Assembly
Part Number
Part Name
Qty
Description
Product Code
1
Tension Shaft
1
AA 16
151 02 16 102
2
Conical Spring
1 151 02 16 151
3
Hexagon Bolt
1
M10x60
150 06 1328
4
Nut 2 M10
150 06 317
45
9.11 ELECTRIC GROUP
46
47
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