-F
INSTRUCT}ON
MAN
UAL
j
;l
CONTENTS
Preloce
3
Driver's
Conlrols
5
Operolinglnslruclions
........ 7
Proclicol
Driving
......
18
WinlerService
........23
Lubricolion
..........26
Wheels ond
Tires
.. .. . 34
CoreollheCor ......35
Moinlenonce
.........41
Generol Descriplion ..........57
Technicol Dolo . ...... 61
LubricolionChorl
. ....65
MoinlenonceChorf .
.........66
lndex ..
.......
67
DRIVER'5
COf\I
TROLS
Are
you
{omilior
wilh
the
conlrols
ond inslrumenls
ol
your
new
cor?
Jusl loke
o
seol
behind
lhe
wheel,
moke yoursell
comlorloble,
ond
gel
ocquoinled
firsl
wilh
oll
lhe vorious
levers,
swilches,
ond conlrols.
Here
ore the
lull
deloils:
lnrlrumenls:
Speedomeler
ond
odomeler
.....
8
Worning lighl
-
Blue
-
Heodlighl
upper
beom
6
Worning
lighl
-
Red
-
Generolor
ond
cooling
syslem
5
Worning lighl
-
@yssn-
Oil
pressure
9
Worning lighl
-
Red
-
Direclion
indicolors
7
Clock
(electricolly
driven)
.........
ll
Heodlighldimmerswilch.
......... 19
Accelerolorpedol
.
........22
Broke
pedol
....... 21
Clulch pedol
.......
20
Doorinnerhondle
.........
t6
Heodlight
ond inslrumenl
lighl
swilch
..... 14
Windshield
wiper
swilch
..........
13
Chokeconlrol
......
4
Clock resel
knob .
.........12
Combined
ignilion
ond slorling
swilch .
3
Fresh-oirvenlilolorconlrol
........
1
Geor lever
.........24
Fuel
lop
....
23
Hond
broke
lever ..
.......26
Heoling
conlrol
....
25
Window regulolor
hondle
.........
15
Fronl
hood lock
conlrol
....
lg
Direclion
indicolor
lever
..
........ 2
Hornbullon
........
10
Sleering
wheel .
.... 17
Fool
conlrols:
Hqnd
conlrols:
I
1
Belore you
drive owoy
pleose
check
engine oil level
fon
belt lension
quonlily
ol luel in
lhe
lonk
lire
pressures
elliciency of
brokes
lhe
exlerior
lighls
ond, il driving ol
nighl,
Engine
Oil
Level
The
oil
level should be
checked
wilh lhe engine ol resl. The
oil level
is
solis{oclory
when
il
is belween
lhe
lwo morks on lhe oil level dipslick, bul it should never be
permilled
lo drop below lhe lower mork. To moke
on occurole check,
il is
besl
lo wipe lhe
dipslick
wilh o cleon rog before.
Should
il become necessory
lo
lop
up,
pleose remember lhe Iollowing
hinls: Mosl
oils morkeled ol
presenl
conloin chemicol
ingredienls lo improve lheir lubricoling
quolilies.
However, oils ol dillerenl origin
behove dilferenlly
when
used os engine
lubriconls
ond
should, lherelore, nol be
mixed.
Selecl
o HD
oil
lfor
Service
MSI
lrom
well-
known
ond dependoble bronds right ol
lhe
beginning,
ond
slick
lo
it
!
ll would
be wrong lo lill in HD
oil
ond
Regulor
oil ol rondom, or even lo mix
lhese
lwo lypes!
Fon
Bell
The
V-bell drives
lhe generolor ond lhe lon.
Perlecl
condilion
ond correcl
lension
of lhe bell insure ils long life ond odequole cooling
ol lhe engine.
Checking is
very
simple: The bell,
when slighlly pressed wilh the
lhumb
ol
mid-poinl, should
yield
opproximolely
2 cm.
(neorly 1 in.). No lroces ol excess use,
such os froyed
edges, should be
perceplible.
o
:
2 cm.
(opprox.
1")
Posilions of
luel lop:
I
-
Open,2 -
Reserve,3
-
5hut ofl
Fuel Tqnk
The lonk
hos
<r copocily ol 40
lilers
(10.5
U.S.
goll.,
8.8
lmp.9oll.), sul{icienl
lor
o
drive
of well over 500 kilomelers
(300
miles). Under
normol condilions,
lhe
luel lop should
be sel ol
posilion
"1",
while
lhe
cor
is in operolion.
l{ lhe molor
begins
lo
"sluller",
os o
resull ol lock
ol
luel,
jusl
lurn lhe lop 1o
"2". A luel
reserve
of 5
lilers (t.3
US.
goll.,
1.1 lmp.9oll.) will lhen losl lor o lurlher drive
o{ oboul 70 kilomelers
(45
miles). ll is
imporlonl
lo
re-sel lhe lop ol
posilion "1"
when
refilling
lhe lonk, olherwise
lhere
will be donger ol
running oul of
luel on
lhe
rood.
The luel supply is shul olf when
lhe
lever
is
sel
holl
woy
(45o)
belween
lhe lwo end posilions.
I
Good
Exlerior
Lights
ore lhe
firsl requiremenl ol
sole cor operolion ol
nighf. The three
posilions ol
lhe
lighling
swilch
ore
os Iollows:
1
-
Fully
pushed
in
-
Ofl
2
-
Pulled oul
lo {irst slop
-
Porking
light,
3 -
Fully
pulled
oul
loil ond
license
plole lighls
-
Heodlighl
upper
or lower
beoms
(depending on
posifion ol
fool dimmer
swilch),
loil ond
license
plole lighls.
When
pulling oul
lhe lighling swilch
knob eilher
lo lhe lirsl or
second slop,
lhe
inslrumenl
lighl is oulomolicolly
lurned on.
By lurning lhe
knob, o
vorioble degree
ol
inslrumenl lighling is
obloined,
lurning lhe knob
lo exlreme
lefl lurns oul
lhe
lighl
enlirely.
When
checking
lhe lighling syslem,
do
nol {orgel lhe lwo
slop
lighls which should
lighl up when depressing
lhe broke
pedol wilh
the igniiion
lurned on.
Storling the Engine
is eosy,
becouse you ore
now lomilior with
lhe vorious conlrols
ond
inslrumenls.
However, moke sure lhol
lhe
geor lever is in
neulrol posilion be{ore
slorling
lhe engine.
The ignilion
key slorling enobles
you
lo
slorl
lhe engine
by merely
lurning lhe
key.
Firsl lhe
ignilion is swilched
on by
lurning
lhe key lo the
righl. The red
generolor
worning
lighl ond
lhe
green lighl lor
lhe
oil pressure
will lighl up.
To
slorl
lhe
engine,
lhe
key
is pressed ogoinsl o
spring
lood ond
lurlher lurned
clockwise
unlil
lhe
slorling
molor operoles.
As
soon os
lhe
engine
Iires,
releose
pressure on
key
lo
disconnecl
slorling molor.
10
Driving
Olf
is
exlremely eosy, il
you
observe lhe lollowing:
I
-
Press
down lhe clulch
pedol
qs
lor
os
possible.
Keep il in thol
posilion.
2
-
Shifl lo
lhe
lirsl
geor.
Releose lhe hqnd broke.
3
-
Engoge
the clulch by
gently
removing
your
lool lrom lhe
pedol,
while
rimulloneously
pressing
down lhe occelerolor
pedol.
The
sqr rolls!
4
-
Groduolly increose lhe
presrure
on lhe occelelolor
pedol
ond lemove
your
lool
complelely lrom
lhe clutch
pedol,
os
lhe
clulch is now lully
engoged.
Shilting lo second
geor
is equolly simple:
{
-
Tqke
your
Iool oll lhe occelerotor
pedol,
while rimullqneously
presring
down lhe
<lulch
pedol.
2
-
Shill
gecr
lever inlo
second
position.
3
-
Engoge
lhe clulch by tcking
your lool
oll lhe
pedol gently
ond
groduolly
ond
ogoin slep on lhe
qccelerotor
pedol.
You now know how
to
"shilt geors",
ond moy ol
will shi{l lo lhird
ond lourlh
posilions.
You will hove
noliced
by now
lhol the occelerolor ond clulch
pedols ore
operoled
simulloneously, but in opposile direclions. ll
is lhe
coordinolion
ol
lhese
simulloneous
operolions lhol brings skill in
shilling
geors.
To engoge
lhe
reverle
geol,
lirsl
press
down
lhe
geor lever
verlicolly, move
il
lo lhe lell
ond
pull
il reorword.
Shilting
lo Lower Geor
This is whol
you
should do
in close cily
lroffic,
or
wilh shorp
lurns
oheod
of
you,
or when driving uphill.
{
-
Releose
occelerolor
Pedol
ond
deprers
clulch
pedol.
2
-
Shill lo 3rd or 2nd
geol
respeclively.
it
-
Releqse clulch
pedol
ond steP
on occelelolol
Pedol
rimulloneou3ly.
Ol
course, lhis
goes
much
more
quickly
in ocluol
operolion
thon by
describing
il
here.
We
do
nol
wonl
lo bore
you wilh o lechnicol
discourse,
bul
il moy
be
12
operole
your brokes
especiolly
genlly
when
lhe
rood
is wel or
covered
wilh ice,
Sudden
broking o{ lhe
wheels
will result
in
skidding ol
lhe cor.
Here is one ol
lhe
fundomenlol
rules:
Use
your broker before,
nol while
moking
o
luln!
When
driving
downhill,
moke use of
lhe
broking
copocily
ol
lhe engine
com-
pressic,n by
shilling lo
lhol
geor
which
you would use
in
driving
uphill.
You will
sove
qnd
preserve
lhe
brokes
il you use
lhem only
lo conlrol
lhe
speed
occosion-
olly,
ond ol
the some
lime
you will olloin o
higher degree
ol
solely.
The
ignilion
musl
never be swilched
oll when descending
grodes.
Slopping
lhe Cqr
Toke
your lool oll ihe occelerolor
pedol
ond
operole
lhe
brokes
genlly.
Shorlly
belore
lhe
cor comes
lo o lull
stop, depress
lhe clulch
pedol,
ploce lhe
georshilt
lever
in neulrol
posilion
ond
releose clulch
pedol ogoin.
The engine
conlinues
lo idle.
ll
you
wish
lo
lurn
oll
lhe engine,
merely
swilch
lhe
ignilion key
lo
lhe lell'
The Fronl Seqts
ollow
on
odjuslmenl
lo suil
individuol
requiremenls.
Merely
roise lhe
odiusling
lever ond
slide
lhe seoi eilher
bockword
or forword
lo
lhe mosl convenient
posi-
lion. The seol
rises os
il moves
{orword,
permilling shorl
persons lo sil
higher'
The
roke
ol
lhe lronl
seol bocks
is odiusloble
by lurning
lhe
knurled
nul
ol
lhe
seol bock
hinge. Turning
onli-clockwise
(1)
moves
lhe bock
lorword
ond
clock-
wise
(2)
reorword,
14