Kansai F4400-UTC Troubleshooting Guide

KANSAI

SPECIAL

F4400/UTC

KLEEN

CUT

SERIES

INSTRUCTION

AND

TROUBLESHOOTING

GUIDE

r»

(1)

IPORTANT

DFORE

I

THIS

NOTE:

OPERATING

MANUAL.

iFERTOTHE

THE

PARTS

TRIMMER,

PLEASE

READ

MANUALTOPOSITIVELY

THROUGH

IDENTIFY

AND

THE

FOLLOW

SPECIFIC

ALL

INSTRUCTIONS

COMPONENTSINQUESTION.

''it

1.

ASSEMBLY:

(2)

12-9-6

NEEDLE

Oli^TH7^^ClIIN^

2.

INSERT

INTO

3.

CHECK

TENSION

DUETOMISALIGNMENT.

A.

ATTACH

5.

ATTACH

6.

ATTACH

USING

7.

ROTATE

HORIZONTAL

A NEEDLE MACHINES

THE

SHOULDER

THE

TENSION

THE

MOVEMENTOFTHE

DISKS

A.

CHECK

B.

REALIGN

C.

REALIGN MAIN TENSION

THE

THE

THE

THE

THE

AND

THE

THE

LOWER

LOWER

FOOT

SCREW

PUSH

POSITION

A

MACHINES

tension

RELEASE

SET

SCREW

(S2503),

ACTUATOR

TO

TENSION

RETURN

ALIGNMENTOFTHE

CYLINDER

TENSION

TENSION

LIFT/PULLER

FOUNDINTHE

ROD

(F1008)

AND

FREELY.IFTHE

BRACKET

SET.

SET.

GUIDE

LIFT

SHAFT.

ON

TIGHTEN

THE

MAIN

THROUGH

BLOCK

RELEASE

SUPPORT

(G1005).

WIRE.

ARMTOTHE

THE

NEEDLE

THE

CAP

TENSION

(G1006).

BAR.

BRACKET

THE

TENSION

THE

PINS

MOVEMENTISNOT

BLOCKS

(GlOOl).

SHAFTONTHE

THREAD

SCREW

PULL

(S1004).

USING

RELEASE

SHOULD

FREE,

THE3SCREWS

BAR

SLIDE

IT IS

BACKOFTHE

OFF

ASSEMBLYTOIT.*S

FOUND

(G1002)

INTO

THE

MOST

LIKELY

i-xwii-x

MACHINE

AND

I.

ATTACH

THE SCREW FOUND

AIR

UNIT

1.

AFTER

NUMBERED

2.

CHECK

3.

BEFORE

A.

ONCE

IF

RECOMMENDED

OPERATION.

PREVENT UNNECESSARY WEAR.

5.

LISTEN

THE

FOOT

MOUNTING

TUBES.

THAT

THE

PRESSURIZING

THE

SYSTEMISPRESSURIZED,

THE

MACHINEISBEING

THAT

THIS

FOR

ANY

AIR

LIFTER/PULLER

IN

THE

CONNECTIONS

THE

CANBEDETERMINED

LIFT

ARMTOTHE

THE

SHAFT.

AIR

UNIT,

MAKE

ALL

THE

CORRESPONDTOTHE

THE

SYSTEM,BESURE

ADJUST

OPERATED

PRESSUREBEREDUCEDTOA

LEAKAGE

AND

WITH

EXAMINE

ONCE

THE

LESS

THE

ALL

SHAFTONTHE

HOSE

CONNECTIONS

SCHEMATIC

THAT

THE

NEEDLES

REGULATORTO85

THAN

TWELVE

MINIMUM

MACHINE

TUBING

FOR

BACKOFTHE

ACCORDINGTOTHE

SHOWNONPAGE

AREINTHEUPPOSITION.

P.S.I.

ACTIVE

NECESSARY

IS IN

FULL

KINKS.

2A .

(6KG./CM*).

NEEDLES,

FOR

OPERATION

IT IS

SMOOTH

MACHINE

AND

USING

WILL

(2A)

'i

!0

P

a

LU

'lD

U-

cf..

LL

1,

4

cu

ro

I

II.

SYSTEMS

MANUAL

(3)

CHECK:

EACH

AT

OVERIDE

OF THE

AUTOMATIC

BUTTON.

OPERATION.

AIR

LEAKS

1.

TENSION

VALVE

'

TENSION

Al.l»ALOOPER

USES

ONE

THREAD

A. THE TENSION RELEASE

B.

C.

.

D.

KLEEN

OPERATION.

IF

ON

THE

RELEASE/THREAD

SHOWNONPAGE

RELEASE

CYLINDERTORELEASE

PULL OFF CYLINDER

BE

ADJUSTED

THE NEEDLE

OPERATE WITH NO

THE COMBINATION TENSION RELEASE/PULL OFF ON THE 4 NEEDLE MACHINE WILL

JAM

IF

MISALIGNED.

ROD

SHOULD

THE

LOOPER

THE

RETURN

AT

TOP

AND

TURNING

WITHOUT

ARE

NOT

TO ADJUST; RAISE OR

RECHECK

CUT'S

BY

DEPRESSING THE

THE

BUTTONISHELD

NORMALLY

CYLINDER

THREAD

THE AIR

DEAD

LOCK

CONTACTING THE KNIFE BASE, CASTING OR-COVERS AT

THE

SYSTEMS

ON

THE TOP OF

UNPRESSURIZED LINE

PULL

2A..THE

PULL

AS

DESCRIBED

THREAD

INTERFERENCE

CYLINDER

ALSO

CHECK

SNAP

BACK

THREAD

POSITION

CENTER.

THE

CYLINDER

UP.

ROTATION

SHOULDBECHECKED

EACH

BUTTON.

ONE

DOWN,ITTHEN

OFFS

- THIS CIRCUIT

12, 9

(PlOOl),

OFF

CYLINDER

TENSION

(P1002).

SYSTEM

PULL OFF FOR THE

THE

TO-

PULL

OFF

SHOULD

THIS

AND6NEEDLE

NEEDLE

(ALSO

AND

FOR THE

IN

THE ASSEMBLY

FROM THE

BRACKET

(G1083)

CONDITION

IT'S

TOP

ROD

(F1005)

BE SET SO AS TO NOT

IS

ADJUSTED

EXTENSION

IT

IS

VERY

IMPORTANT

LOWER

THE SUPPORT

OF

THE

LINKAGE.

SOLENOID

CAN

BECOMES

SIDE.

THREAD

P1002)

PULL

OFF

12,

9

12,

9

CASTING

OF

POSITION

SHOULD

BY

ROD

(F1006)

THAT

BLOCKS

MANUALLY

VALVE

TEST

EACH

POSSIBLE TO LISTEN FOR

IS

ACTUATEDBYTHE

MACHINES

PULLER

. THE 4

THREAD

AND6NEEDLE

SECTION.

AND

6 NEEDLE MACHINES

OR THREAD

OR

MAIN

THE

PULL

WITH

ROTATE

LOOSENING

THE

(G1078)

BEFORE

ISASMALL

SYSTEM

HAVEANEEDLE

OFF

CYLINDER

NEEDLE

(PI006)

MACHINES

EYELETS.

TENSION

OFF

NO

HESITATION.

ALLOW

THE

TO GIVE

PULL

RACK

ROD

AND

THE LINKAGE TO LOCK

LOCK

MAXIMUM

OFF PINS

ANY

THEN

ANY

ATTEMPT

MANUAL

FOR

SMOOTH

THREE

THREAD

(PI002)

MACHINE

ANDALOOPER

SHOULD

SHOULD

BECOME

(FlOlO).THE

RETURN

NUT

FREELY.

(U1801)

ROTATION

(G1090)

TIME.

RECHECK

WAY

2.

KNIFE

4

CHECK

WAY

UNIT

SOLENOID

THE

FOLLOWING:

A. THE CYLINDER

ALIGNMENT.

B.

THE STROKE STOP BOLT

STROKE

I' THE TOP

t BLOCK

C.

CHECK THE
SCREWS

OF THE

D.

BE

SURE

MOUNTING SCREWS OR

- THE

STOP

(G1015).

(84-559)

SLIDE

THAT

KNIFE

VALVE

UNIT

SHOWNONPAGE

AND

LOOSEN

BLOCK(G1016).

AND

BOTTOM

MOVEMNET

FROM

LINER

THE

IS

ON A SEPERATE

2^.SHOULD

THE DRIVE

CYLINDER

(S3001)

SET

OF THE MAIN

THE UNDERSIDE OF THE

(K2004)

MOVEMENT

OTHERWISE

BOLT

MOUNT

SCREWS

CAN BE

OF

SHOULD BE CHECKED FOR CLEARANCE THROUGH THE

ADJUST BY

(SI401)

SLIDE

THE

OBSTRUCTED

(P2002

SCREWS

(K2003)

ADJUSTED.

KNIFE

CICUIT

THE

AND

KNIFE

& G1Q14)

(S3004).

BALANCING

IN

THE

KNIFE/CYLINDER

. BY LOOSENING THE

KNIFE

IS

NOT

BY

THE

IS

ACTUATED BY THE

BIND

SHOULD

THE PRESSURE

BASE,

BLOCKED

CLOTHPLATE

THE

BY

UP

OR

BE

CHECKED

POSITION

FOLDER

AND

HESITATE,

FOR

BETWEEN

COUPLING

TWO

COVERS.

3.

AIR

BLOWER-THE

SHOWNINTHE

THE

FLOW

4.

FOOT

7

AIR

UNIT

SCHEMATICONPAGE

CONTROL VALVE

LIFT /PULLER

IS

POWERED

(4)

AIR

BLOWERISPOWEREDBYA 3

Q-A.

(PA009)

LIFT-THE

BY

A 4

LOCATED ON THE

FOOT

LIFT

WAY

SOLENOID

THE

WAY

FLOW

RATE

AIR

CYLINDER

VALVE

AND

SOLENOID

CAN

BE.

ADJUSTEDBYUSE

UNIT.

(P2001)

IS

LOCATEDONTHE

SHOWNONPAGE

VALVE

AND

*2.

IS

OF

A .

III.

ELECTRICAL CONNECTIONS &

THE

F4400

CONTROL BOX. THE

A

SEPERATE

THE

CORRECT

KLEEN

KNIFE

SEQUENCE

CUT

SYSTEM

TENSION

SIGNAL.

MOTOR

SIGNALS

REQUIRES

RELEASE/THREAD PULL

AND

FINALLY,

SIGNAL

THE FOOT

DWELL

(5)

THREE

TIMES

SEPERATE

OFF

IS

LIFT

AND

ARE

SHOWNONPAGE

OUTPUT

FIRST.

AIR

BLOWER ARE

SIGNALS

THIS

IS

5A

FROM

THE

FOLLOWED BY

ACTIVATED.

.

MOTOR

USE THE

BETWEEN THE CONTROL BOX AND THE

SCHEMATICONPAGE

AND CAN BE

NOTES:

IT

OF

MANUAL

MOTOR

WHEN

.

THE

IS

RECOMMENDED

THE

NEXT

FOR

MANUFACTURER'S

SB*

TESTED

USING THE EFKA

BY

USING

ADJUSTMENTS

THAT

STITCH

INSTRUCTIONS.

AFTER

INSTRUCTION

THE

SIGNAL

A VOLTMETER.

5H31C,

SHOWNONPAGE5D-

THE

"SLOW

TRIMMING.

AIR

OUTPUT

THE

START"

PLEASE

MANUEALTOCHECK

UNIT

CORRESPOND TO THOSE

FOR

EACH

CORRECT

'MODE

TIMING

BE

SWITCHED

CONSULT

FUNCTION

IS

OBTAINED BY

ON

YOUR

MOTOR

THAT THE

SHOWN

SHOULDBE24

CONNECTIONS

IN

THE

VOLTS

MAKING

TO AID IN THE START

MANUFACTURER'S

~PG.

ts\'i\oM

(sK)

|6o

)mS

"RSl_e.^c,E

tr>mme.r

Foot

AiTR

"Blow

lift

150

r^s

• .HEE-U •BACK^-V

\

\

Wv

V . \

\\\

SIG-KIA.L

SEQUENCE

^

"DWELL

cn

od

VALVES

kV-R

"Bv-ow

c

u_!

!

© ® @

WAV
3

rewSioiJ

•REuEASe

@

3

SCHEMATIC

ELECTRICAL

valves

'tIwa.Y

(5c)

EFKA

5H3IC

KANSAI

nnector

Type

P.-Pin

Molex

Aale shell

'emale

•Pin

pins

Molex

Mole shell

Female

pins

Pin

A-

1

z

3

6

5

4-

3

CABLE

Wire

White

Blue

Green

Red

Orange

Ye^llow

Black

Brown

•

Coior

x8

pin

Z

10

3

4-

5

EFKA

1 -

9 -

\

-

Connector

1]

lO

Hirschman

Mole

-"T~E.HSVO^A

1—"TR\tv\

-—Poor

-•

"Tupe

Pin

\_\FT

10-Pin

Hirscl^nuin

5H3I

.to

Konsot

6

iVa

S-Pin

/Aolex

4-Pin

Mslex

PEY.A

.

I EFKA

1

II-7432K

DWG.

ADG

3-7-«0

E

sh

5/90

ca

31

Corrected

11-7432K

TO

1

wiper

RANSAI

(50)

Please

(5H31C).

Please

TENSION
TURN

be

advised

Behind

adjust

as

that

the

front

follows:

the

F-A400/UTC

cover

you

requires

will

find

® ® ®

RELEASE

CLOCKUISE

TIMING.

TO

MAXIMUM

a

modified

8

potentiometers.

KNIFE

TURN

TIMING.

CLOCKWISE

EFKA

motor

TO

\

MAXIMUM

V.

KNIFE

I.

SHUTTLE

TET

TO

AND

NEEDLE

FROM-THE

ONCE

SHOULDBEVISUALLY

IN

ENTER

CAN

2.

STROKE-THE

IS

CUTTING

0.025 IN.

MOUNT

PrSITION.

THE
THE

BLOCK

(13nun)

ADJUST

•^

IN

OUTTOATTAIN

ADJUSTMENTS

KNIFE

BEFORE

THE

KNIFE

ALIGN THE

PLATE AS

THE

SO

THAT

THE

BE

READJUSTED

POSITION-THE

MOUNTING

MAIN

TIP

TOP

SURFACE

KNIFE

ASSEMBLYISMOUNTEDONTHE

THE

SHUTTLE

TRIANGLEASSHOWNINFIGURE4,PAGE8A.

RETRACTEDOR"AT

GOVERNEDBYTHE

EDGE

NEAREST

BEYOND

SCREWS

EXTENDED
KNIFE

(G1016)

FROM

THE

THE

KNIFE/CYLINDER

(S300A)

POSITION

ON

THE

WHEN

THE

CUTTING

POSITIONOFTHE

THE

(6)

POSITIONOFTHE

THE

KNIFE

PLATE

OF THE

SHOWNONPAGE6A,.NOTE

(K2001).

EDGEOFTHE

INSPECTED.

BLADE

ON

THE

MACHINE

AIR

CYLINDER

THE

TIP

THE

STATIONARY

AND

MOVE

OF

THE

MACHINE.

THE

LOOPER

EDGEOFTHE

COUPLING

REQUIRED

ASSEMBLYONTHE

SLACKEN

BLADE

WITH THE

NEEDLE

MANUALLY

ENTERS

IF

REST"

(P2002)

OF

THE

BLADE.TOADJUST;

THE

CYLINDERTOGIVE

SHUTTLE

THE

STOP

CUTTING

STOP

BOLTBYLOOSENING

BLOCK

DIMENSION

THE

NECESSARY.

POSITIONOFTHE

SHUTTLE

KNIFE

BOLT

EDGEOFTHE

STATIONARY

(GI015).

AND

SHUTTLE

MACHINE.

THE

TWO

EDGEOF-THE

THAT

THE DISTANCE

PLATE

PUSH

STITCH

HOLE

MACHINE,

THE

TRIANGLE.

POSITION.

KNIFE

BASE

(S300I)

BLADE

THEN

RETIGHTEN

KNIFE

SHUTTLE

NEEDLE HOLE

AND

THE

SHUTTLE

THE

SHUTTLE

WHEN

SHOULD

SLACKEN

THE

CAN

ALSO

SHOULD

SHUTTLE

(KlOOl)

ONLY

TURN

THE

(K1002)

ATTACH

KNIFE

IS

REFERENCED

NOT

THE

SHUTTLE

KNIFE

THE

KNIFE

SHUTTLE

KNIFE

SET

CORRECTLY,

RETRACT

THE

CORRECT

BE SET

CONTACT

KNIFE

AS

THE

TOP

THE

STOP

SET

SCREW.

CAN

BE

THE

NEEDLE

SCREWS(S1002)

IN

THE

BOTTOM

KNIFE

BASE

KNIFE

EDGE.

POSITION

(K2002)

SHOULD

POSITION

BASE

(K2002)

THE

APPROXIMATELY

TWO

CYLINDER

RETRACTED

BEFORE

THE

MOUNTING

STROKE

IS 0.512 IN.

SHOWNONPAGE

SET

SCREW

(S1401)

SCREWINOR

PLATE

STOP

6B

ONCE
POSITION

AS

BARB)

THREAD

AND

THAT

TO

CHECKED

CUTTING
NEEDLE

REMOVING

KNIFE

3.

SPRING

SPRING

THE

THE

KNIFE

ASSEMBLYISMOUNTEDONTHE

SHOULDBEVISUALLY

SHOWNINFIGURE4,PAGE

SHOULD

CUTTING

NOT

WHEN

BE

CAUGHT

THREAD,

AND

POSITION-WHEN

SHOULD

CORRECT

JUST

CATCH

EDGE

THE

RIGHT"

THE

SIDE

KNIFEISACTUATEDBYAIR,

WILL

GREATER.

CAREFULLY.

THE

(RIGHT

OF

WHILE

EDGEISCARRYING

THE

RIGHT

THE

MATERIAL,BESURE

SPRING.

VIEWING

ALIGN

ORIENTATION

WITH

IS

SLOWLY

ONLY
EDGE

THE

INSPECTED.

.

THE

NEEDLE

LEFT

SIDE

SIDE

BARB)

THE

NEEDLE

THEREFORE

THREAD
THE

RETRACTING

THE

CORRECT

CARRIES

THAT

THE

THE

KNIFE

FARTHEST

SHOWNONPAGE

MACHINE,

THE

KNIFE

THREAD

OF

THE

SHOULD

THE

EXTENDED

THE

THREAD.

THE

LOOPER

LOOPER

FROM

RIGHT

GB

THE

EXTENDED

SHOULD

CUTTING

NEEDLE

JUST

LOOP.

TENDENCY

THE

CORNEROFTHE

.

THREAD

CATCH

IT IS

FOR

POSITION

BLADES,

CHECKTOSEE

(THE

LEFT

THREAD).

THREADIS"KEPT"

TOP,

THE

SHUTTLE

EXTEND

THE

IMPORTANTTONOTE

EDGE

LOOP.

LOOPER

INTO

(LEFT

THE

EACHOFTHE

SHOULD

BE

KNIFE

THE

TRIANGLE

SIDE

LOOPER

THREAD

THREADS

THAT

EDGE

CARRIES

AFTER

RIGHT

SHUTTLE

CUTTING

BY

THE

SIDE

OF

BLADE.

AND

EACH

THE

THE

(^K)

'J

O.OIO

SHUTTLE

KM\FE

KLIG-NMENT

l<.MlFe./sPRlMG-

/\UG-MME.NT

I®

H

f

o.5ia

—L

//

EKTEMDED

SWUTTLE-

km\fe.

pos\t\o

M

(7)

thread

the

SET

3.

pull

12,

9

AND

TIIE

EYELET

4

NEEDLE

CAN

BE

VARIED

TIIE

block

SCREW.

off

ADJUSTffPMTg

6

FOR

MORE

POLL

MACHINE

NEFn,

By'cHANGING

THREAD.

nearer

TO

ADJUST;

the

OFF^D

r

?SE^ITSE''BETiJE™^«°™^

SLACRErraE

thread

for

MORE

^

DSs^PO^TlTpOSmoNW

ROt..(F1005).

AS

SHOWN

normally,inthe

threads

M.&UNT

loosen

while

OF

the

THE

ON

THREAD

collar

PRim?

PAGE7A.

"at

the

secondaryisPOSITIONPn

PULL

set

mL

THE

SECONDARY

RESr*

POSITION

OFF

SH^^L^

screw

ahTro\«e^'o1hTde\??e?^So'n^

OF?

JtoSer

SCT

^^p^^Ilf?^

Plin

ncp^t.

EULL

OFF,

AWAY

PrS^?,Zcr2r

I«5Tnratp^

THE

PRT^B?

iPDDnLu

FOR

Of

EOOPER

BETWEEN

oJlS^

SHOULD

LESS.

thread

THE

Of

NEARLY

I"

TWO

SCREWS.

EOEL

®I-OCK

BLOCK.

RETIGHTEH

0"

™E

THREAD

eyelet,

CONTACT

(G1070)

SLIDE

THE

pull

OFF

PULL

OFF

EYELET

THE

OORRECT

OFF

(8)

DIAGNOSTICS

'•sSSHiirEiri

IH

THIS^CASE

IN

THIS

CASE,

OF

THE

NEEDLE

PIECESINTHE

ONLY

THE

LOOPER

LOOP

ARE

BEING

HACHIHrBED

THREAD

SEVERED^

extend

WILLBECUT.

oL^UTLL^J?™I""""^'EL.)IFBOTH

""E

WILL

FAR

ENOUGH

FINDABUILD-UPOFSMALL

INTO

THE

TRIANGLE

IKIANCLE.

THREAD

SIDES

Tj^N^^DLE^Umr^O^f

extrb,ely

FmED^.^BROK™!"™?

short.

s^«LL

Or"no™eISg

^'h'e'nEeSl^^^^

thI^'

MIsSeo'IhSJ??^

jomcTfY!'''"'''

"LpT

••

b™™a^d

A.

CHECK

SPRING

^

THE

SIDE

'•

to"

D.

BE

SURE

c™.

E.

THE

SPRING

SHOULD

THAT

CONTROLTHE

OF

THE

SPRING.

Se

CHECK

mslS^sP^LT'

ALIGNMENT.

s'JaS^^

LOWEr^SET^S^L^^'S?^

THAT

NO

THE

LOOPER

REALIGN

THREAD

UP^

AS

A

occuR.™'E~5i^°'^ormmoT''"

™

SMALL

THREAD

THr^R^

IS

NOTCHATTHE

AND

NOT

I^^NTCEsL^Y

TIPnpthp

SwwIT^n^ip

™E

BLADES

t.p»p.

bSg'^S^^I^^TtHE

npp

RETRACT

"'^'•

PULL

rTR^"lIfr^E-As™s"Hr™^^

WILL^BE

dSaYED^I^^^°"

b'

'

PULL

OFF

PIN

^OSm^N

holding

Tnfiwo^^™^

'

mL^oFrpirrjicoSro!"'"

?aE^pSLL^o?p^LJ^

EHOU.

AFTER

TRIMMING

^^^"ARY

screws

-;i

(i

U--

^8A)

g

LU

\D

t.

7

u

JU

K

i

3

J

(8B)

"ATIONKRV

BLADE

UI=Pe.R

\ ./ / ^ ^

ST='RlNGr

PROFE*R

CUTTING-

"RBLIEF

SwurrUE

AMG-UE.

ACTION

KN^PE

(9)

C. THE

4.

FAILURE TO

FAIL

NEEDLE

THREAD. READJUST THE PULL OFF

CHECK THE TENSION RELEASE

TO

SEVER

Ai

CHECK

APPLY PRESSURE TO THE SHUTTLE

SHAPE

NECESSARY TO INCREASE THE PRESSURE ON THE SHUTTLE

THIS,

B.

INSPECT

BLADE.

THREAD

SEVER

THE

PULL OFF

IS

MECHANISM

THREADS-SHOULD

THREADS:

NOT

AFFORDING

MOUNT

THE

ACTION

BRACKET

FOR

SMOOTH

OF THE

ENOUGH
AS DESCRIBED EARLIER. ALSO

THE CONDITION OF THE UPPER SPRING. THE SPRING SHAPE

IS

ALTERED. REPLACE THE

ONLY

THE

THE

REPLACE

LOWER

CONDITION

IF

SPRING

WORN

KNIFE
SPRING.

SHOULD

OF BOTH THE SHUTTLE

OR

DAMAGED.

NEAR THE

IN

BE

CAREFULLY

CERTAIN

AND

SHUTTLE

TIP

KNIFE

SLACK

IN

THE NEEDLE

COMPLETE OPERATION.

AND

STATIONARY

IS

DESIGNED TO

OF THAT

CASES,

KNIFE.

KNIFE.

IT

MAY

BE

TO ACHIEVE

IF

BENT.

AND

THE

STATIONARY

BLADES

THE

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1.4.91