Kansai A-1001, A-1002, A-1004 Instruction Manual

Kansai

Special

INSTRUCTION

manual

f:

n

A-lOOl

A-1001P

A-IOQS

m

A-1002P

A-1004

A-1004P

INSTRUCTION

MANUAL

^^:roi=:7^rTorp-A-ii

1.

LOOPER

2.

THREAD

3.

STITCH

4.

PRESSER

5.

LUBRICATION

6.

LUBRICATION

7.

TIMING

8.

SETTING

9.

POSITIONING

10.

CHANGING

11.•TO

12.

CENTRALIZING

.

13.

LENGTHWISH

14.

SETTING

THREADING

TENSIONS

LENGTH

FOOT

(cont'd)

LOOPER

THE

NEEDLE

SPREADER

MOVEMENTOFSPREADER

SET

FEED

AT

SETTING

FEED

oa^Vii

INDEX

REGULATION

PRESSRE

DRIVING

CORRECT

FEED

DOG

CRANK

GUARDS

•••

DOG

AT

CORRECT

ozp-

HEIGHT

••• ^

HEIGHT

ATiot^a-i

'' ^

*•'

i-04:p:

• •

1 ..

^

.

.1..uiNB

2.

3.It(7)

4.

>i

5.

•-

6.

7.

Itt

Q,

7.Zf\yy

9.

JU-ytt-T

10.

11

12.J^IJ

13.

i±

-

B " "

its

It

•

KCDtilS

^

.........i

...r........

""""

• 10

.,2

;

14

16

19

.j

g

21

22

23

24

fc -

(one

(One

A -

(yvo

(TWO

DetAiled

Mode)

iioi.r

needle)

looper)

IIOI

needlee)

loopere)

Specification

Cai>9<

iHeadle width)

1/4-

16.3Si<*i<|

1/7"

(II.7am)

5/0"

()S.9im>)

3/4"

119.Ovm)

1"

(I5.4"m)

)-l/4"

(31.nrm)

l-l/I"

(30.1»"l

Hftcdic

dlatance

both

ends

I

3/4"

(19.0tim)

I"

(SO.Oam)

Mlnlnon

dlatance

two

needlee

to

each

needle)i

3/16"

(4.

However,

nlnlanm

dlatance

between

the

adjacent

necdlet

ahoold

a<orc

than

(ll.Iam).

1102

Owe)

1/3"

at

to

(conmon

three

be

of

r««d

Covfioelte

(Top

leed)

Owrpoeltc with

gear

r.»<l

device

Heedlc

with

gear

feed

device

Needle

With

teed

InduBtrial

type

feed

leed

drive

feed

delve

feed

gear

drive

device

kamsm

eyete"

eyeten

front

srcciM.

Sewing

Standard

Feed

dog

Needle

peeaacr Peeaaer

Feed

dog

Needle

rreaacr

Preaaer

Refertothe

aheet

SaieeaaA-1101

Refertothe

aheet

riachine

acceatorlaa

plate

foot loot

plate

loot

l€>ot

attached

(Table

(Inner) (outer)

(Inner)

(outer)

A).

attached

C).

Mxlnv*

4.000

4,000

4.500

DV

OV X

x

DV X

IIOI

Vlth

foot

Rcv«r*«

device

Unleaa.epeclally

59

ordered,

actto5

57

Unleaa

ordered,

actto5

Unleaa

57

ordered,

po«o>«llc

control

torn

the

S.F.M.

apeclally

the aeaia la

S.F.M.

epecUlly

the aeaa. 1»

pro»»«r

preventive

eeaia

la

Standard

A -

Jioi

Gauge

(Needle

•1/4"

1/2" 5/0"

3/4"

1-1/4"

1-1/2"

• unleaa apeclally ordered, each

la aet to that

(A).

(6.35i~«)

(12.7mm). Il5.9ti*») -

119.0mm) (31.0mm)

(30.1mm)

(0),

and

accessories

Table

(A)

width)

marked

IC).

Feed

dog

with

Needle

pi»tc

in

gauge

Tables

Industrial

Preaaer

foot

KMJSM

SPECIAt.

Sewing llaclilne

>

A - 1101 •

Gauge

A-

Gauge

•1/4--1"-1/4"

iini

- 2

(Needle

width)

•

1/4"

(6.J5mm)

3/4"

(19.0mm)

1104

(Needle

width)

1/4--1/4"-1/4"

5/16"-5/16--5/16"

3/0--3/0--3/8"

1/2--1/2"-!/!*

(30.1mm)

Table

Feed

Table

(6.35mm)

(7.9mm)

(9.5mm)

(12.7mm)

(01 , •

dog

Needle

pi,te

(C)

'

Feed

dog

h -

1101

Preaaer

(inner) (outer)

Needle

plBte

i"

Preaaer

foot

Preaaer

Foot

.

(Note)

Explanationonaeparate

aeceaaorlea

•i^vi:

i-H, ' I

••••/r ; !

*!;.

• : -

'.• y

LOOPER THREADING

1.

!••••

open

front

toward

table

section,

operator until

Pull

rods

as

far

npedle

outward

as

possible.

remove

bed

slide

and

bar is at highest point.

Fig.

^ine

3

pulley

over

•.

i " ..

>: '

•

i'

; •

yr

. f-

;r.

f-

;in

•il;

::i

!;

»'•

• I ,

;Vi.;.y••v-V-

• r • !••;

\ '

•;

' * i'

li"

i..*

!•.:!

'•.'! i •

>y a k I 'I

t jm ;»! • I

•

••

•.

POO

After

:>yi\

.

return-to

Draw

to

start

threading

sewing

Fig.

approximately

sewing. ^

the

looper

position.

,4

two

inches

of

thread

through

looper

eye

with

which

2.

^thread

Moof^ip

tensions

Thread

Tension

More

ooen

front

hooper

Looper Thread Tension

cover

thread

plate to

tension

th.r«b

•'!'•

i

reach

screws.

Regulate

thread

when

Tension

needle

tension

presser

on

only

foot

is

threads should be

as light as possible

sufficient

material.

STITCH

3.

Puller

See

service

When

in

twist

Turn

shorter

down

1.

Stop

2. Depress knurled plunger

on

3.

Turn

you

Until

4

Twist

Depress

6.

Depress

7.

Then

to

LENGTH

feed:

manual.

notch,

clockwise

wheel

for longer

up

stitch

machine.

top

of

machine

slowly.

plunger

knurled

buttoninbedtoengage

turn

In

bed

and

set

stitch

REGULATION

1/4

for

stitch.

machine arm.

pulley

drops

plunger

machine

knurled

clockwise.

while

turn

still

in

toward

into

clockwise

pulley

plungerontop

„ir„ger

Less

notch

while

More

Less

Depress

1/4

notch.

.

plunger,

i^-kinqitin

turn

locking

ic

length

armbytwisting

or

machineisrunning.

x f

and

it

Fig.

Turn

engage

Press

notch.

to

position.

release

1/4

counter

5, .

to

notch.

engage

button

-I

Fig.

Never

Make

depress button ^ ^ before

certain both are

disengageo

starting

machrne.

4.

PRESSER

FOOT

PRESSURE

Thumb

screw

Pressure on material should be as

as

insure

Adjustments alternating

by

(See

When

tighten lock-screw to retain adjustment.

lubrication

5.

use

,

which

Storage.

111:"

light

possible,

correct

your

form

while

feeding.

for"

machines

presser

serviceman.

)

still

feet

sufficient

having

should be

to

made

correct feeding pressure is attained,

KANSAI

will

SPECIAL

produce

OIL

TYPE

minimum

stain

Tvop

A ^

on

oiling

points

R

®^,ter

fabrics

Use

TYPECwhen

even

(Rear view)

long

a

an

period

oil

Fig.

is

o£

7

desired

I,'

Oil

daily

/Konsatg/xciql^

Fig.

8

L

6.

LUBRICATION

(cont'd)

Push

cover

spring

to

left.

Pressure

oil

can

Filling

bed

shaft.reservoir

Fig.

Inject

twice

Close

after

9

Oil

Filling

shaft

cover

oiling.

arm

reservoir

1

daily.

shot

Alternating

presser

Fig.

Oiling

(Rear view)

machines

11

points

Fig.

10

. • • .i-

TIMING

7.

When

the

properly

looper

the

needle

both

the

strokes

To

adjust

passes

loosen

screw

crank

mately

crank

Continue

adjustment

tighten

When

point

on

backward

looper

timed,

will

forward

of

when

higher

looper

(Fig.

timing

1/0

timing

to

set

LOOPER

driving

the

pass

at

the

looper.

point

on

driving

12),

screw

turn,

screw

adjust

is

made. Then

screw.

of

looper

stroke,

DRIVING

point

above

same

and

backward

of

forward

loosen

(left)

and

tighten

(right).

until

passes

reverse

CRANK

crank

of

the

distance

.

looper

stroke,

crank

looper

approxi

correct

securely

adjustment by loosening timing

screw

(right)

(left).

and

tightening

the

eye

set

looper

higher

the

timing

Timing

screw

(left)

is

of

on

Fig.

Co O O O O O \

12

W

Driving

AIT

crank

Timing

(right)

set

screw

1—

'

screw

SETTING

8.

When

they

possible

touching.

pulley

the

points

needle should

THE NEEDLE GUARDS

guards pass

as

to

the

needles

To

adjust,

over toward

of

the

to pass the needles on

strokes.

timing mark

should

above

Loosen

Turn

needles

Tighten

the

needles

the

machine

that

the

needles.

At

LT.onthe

be

approximately

the

arrow

needle

as

set

guards

possible

screw.

to pulley

the looper

this

on

guard

the

points

are

properly

close

turn

operator

loopers

their

point,

machine

set

as

close

without

Check

left to

make

do^not

set,

as

without

machine

until

are

about

forward

the

looper

pulley

1/3

inch

arm.

screw

to

(Fig.

the

touching.

by springing

and

turning

certain

stroke

13)

(OO

'Fig.

O O

Needle

OV

13

on

guard

Needle

set

Q.

screw

guard

" I /

Fig.

14

I i

..

•>

i

I

'•

/

/ •

1.5875

- 6 -

Fig.

15

Clearance

9.

POSITIONING

SPREADER

Spreader

To

Move

Hold

adjust,

spreader

in

loosen

position

and

Spreader

the

holder

and

set

two

tighten

screws

spreader

to

holder

correct

set

Fig.

holder

position.

screws.

Sidewise

When

is

passing

The

exactly

groove

The

and

the

paper.

16"

set

and

looper

spreader;

point

of

opposite

at

left

clearance

looper

double

screw,

should

thickness

height

on

its

the

side

between

(Fig.

setting:

forward

spreader

top

of

thread

of

looper.

spreader p^int

be

approximately

of

ordinary

16)

stroke

should

be

•...V

10.

Spreader

.rock

Spreader

eccentric

shaft

changing"

driving

screws

movement

Ball

Driving

;

flange

strap

of

screws

spreader

eccentric

Fig-

17

The

sidewise

be

adjusted

conditions.

maximum

.used. To

hinges,

eccentric

spreader

Move

eccentric

or

to

right

correctly

movement

for

Under

spreader

adjust,

loosen the two

screws

driving

to

positioned,

spreader driving

hold

flange

against

flange screws.

information

spreader.

Caution;

allow

sufficient

driving rock

of

eccentric

position.

regarding

l-fhen

shaft

ball

of

the

spreader

sewing under abnormal

normal

movement

tilt

(Fig.

eccentric

to

left

decrease

eccentric

strap

Then

conditions,

is

generally

machine back on

spreader

17),

and

driving

the

flange

to

increase

movement.

tighten

the

screws

and

tighten

refer

to

preceding

positioning

increasing

sidewise

clearance.between

(Fig. 17), and

stud

is

in

its

highest

may

its

two

screws.

movement

When

two

first,

of

movement,

spreader

left

side

•

CXainp

screw

y

Feed-

timing

lift

screw

crank

11.

TO

Wlien

height, be

aligned

flat.

feed

engages

clamp

link

clamp

SET

the

To

lifting

shaft

screw

to

correct

screw.

FEED

feed

with

adjust,

bar

feed

crank

spot

and

BAR AT

is

lift

the

move

position.

CORRECT

set

link

rock

make

certain

timing

correctly.

the

at

clamp

shaft

screw

feed

Then

HEIGHT

the

timing

Loosen

lift

correct

will

that

(Fig.

clamp

tighten

the

IB)

Feed

screws

lift

dog

link

clamp

Feed

Fig.

rocker

Timing

18

Rocker

collar

flat

shaft

screws

12.

Move

CENTRALIZING

Sidewise

Needle

dog

needle

To

adjust,

19).

clearance

tion,-

Additional

be

attained

shaft

shaft feed

with

Move

and

collar

crank

lifting

setting:.

should

the

and

is

tighten

complete assembly

tion

and

tighten

FEED

enter

same

clearance

left

or

loosen

feed

attained.

adjustment,

by

set

clamp

feed

dog

fefed

loosening

screws,

screws

clamp

screws.

DOG

needle

right

until

screw

side

dog

Hold

dog

if

necessary,

the

(Fig. (Fig.

to

required

hole

between

screws

correct

in

screws.

four

of

two

19),

18).

of

hole,

posi

' !

feed

the

i

(Fig..

may

rock

and

posi

Rock'

set

shaft

screws

collar

Fig.

Rock

clamp

19

shaft

screws

crank

8

13.

Lengthwise

The

feed

the

feed

at

both

set

feed

Loosen

screws

ward

ing

is

clamp

dog

slots

ends

for

the

(Fig.

or

backward

attained.

screws.

of

desired

two

19)i

setting

should

in

feed

rock

until

clear

the

stitch

shaft

Move

Then

throat

travel.

the

ends

plate

To

length.

crank

feed

correct

clamp

rocker

position-.•

tighten the

of

equally

adjust,;

for—

two..

1 . .

1•

|,

•

.1.1 I

Xock

Clamping

nut

jack

screw

Fig.

screw

20

14.

SETTING

When

approximately

will

To

adjust,

slightly

To

raise

wise.

clockwise

correct

clamping

the

show

To

FEED

feed

above

loosen

feed

lower/turn

and

setting

screws

DOG AT

dog

the

feed

dog,

tap

is

and

CORRECT

height

full

throat

lock

dog

turn

jagk

feed

attained,

lock

is

set

depth

plate.

nuts

jack

dog

(Fig. 20) and

clamping

screw

down. When

nuts.

HEIGHT

correctly,

of

the

counter

tighten

teeth

screw.

clock

the

'Mr;!

:

- ^.1 .

7.

V.

•

I

/

•if< "

1

•i,

.f

Ijr.:

i .

/

.'I,:,-;:;

.•

7 I

Kansai A-1001, A-1002, A-1004 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual