Kamstrup ULTRAFLOW 54, ULTRAFLOW 34 Technical Description

Technical Description

ULTRAFLOW® 54 ULTRAFLOW® 34

Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg TEL: +45 89 93 10 00 FAX: +45 89 93 10 01 info@kamstrup.com www.kamstrup.com

TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

5512-385 GB/02.2014/Rev. H1

TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

Contents

1 General description ........................................................................................................ 6

2 Data ............................................................................................................................... 7

2.1

Electrical data ...................................................................................................................................... 7

2.2

Mechanical data ................................................................................................................................... 7

2.3

Flow data ............................................................................................................................................. 8

2.4

Materials .............................................................................................................................................. 8

3 Type overview ................................................................................................................. 9

4 Ordering details ............................................................................................................ 10

4.1

ULTRAFLOW® 54 ................................................................................................................................. 10

4.2

ULTRAFLOW® 34 ................................................................................................................................. 11

4.3

Accessories for ULTRAFLOW® .............................................................................................................. 11

4.4

Pulse Transmitter and Pulse Divider .................................................................................................... 12

4.5

Type number composition of Pulse Transmitter and Pulse Divider ....................................................... 12

4.5.1 Output module and supply module ................................................................................................. 12

4.6

Pulse Divider configuration CCC-DD-E-MMM ........................................................................................ 13

4.7

Accessories for Pulse Transmitter and Pulse Divider ............................................................................ 15

4.7.1 Cables............................................................................................................................................ 15

5 Dimensional sketches ................................................................................................... 16

5.1

ULTRAFLOW® ...................................................................................................................................... 16

5.2

Pulse Transmitter and Pulse Divider .................................................................................................... 20

6 Pressure loss ................................................................................................................ 21

7 Installation ................................................................................................................... 22

7.1

Installation angle for ULTRAFLOW®...................................................................................................... 23

7.2

Straight inlet ...................................................................................................................................... 24

7.3

Operating pressure ............................................................................................................................. 24

7.4

Humidity and condensation ................................................................................................................ 25

7.4.1 Orientation of Pulse Transmitter and Pulse Divider .......................................................................... 25

7.5

Installation examples ......................................................................................................................... 26

7.6

Electrical connection of ULTRAFLOW® and MULTICAL® ......................................................................... 28

7.7

Electrical connection of Pulse Transmitter and Pulse Divider ............................................................... 28

7.7.1 Cable length ................................................................................................................................... 30

7.8

Connection of power supply ............................................................................................................... 31

7.8.1 Battery supply ................................................................................................................................ 31

7.8.2 Mains supply modules ................................................................................................................... 31

7.8.3 Mains supply cable ........................................................................................................................ 32

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

7.8.4 Cable connections ......................................................................................................................... 32

7.8.5 Change of supply unit .................................................................................................................... 32

7.9

Example of connecting ULTRAFLOW® and MULTICAL® ......................................................................... 33

7.10 Example of connecting Pulse Transmitter ........................................................................................... 33

7.11 Calculator with two flow sensors ........................................................................................................ 34

7.12 Operational check ............................................................................................................................. 34

8 Functional description .................................................................................................. 35

8.1

Ultrasound combined with piezo ceramics ......................................................................................... 35

8.2

Principles .......................................................................................................................................... 35

8.3

Transient time method ....................................................................................................................... 35

8.4

Signal paths ...................................................................................................................................... 37

8.5

Measuring sequences ........................................................................................................................ 37

8.6

Function ............................................................................................................................................ 38

8.7

Guidelines for dimensioning ULTRAFLOW® ......................................................................................... 40

8.8

Pulse output of ULTRAFLOW® ............................................................................................................. 41

8.9

Pulse output of Pulse Transmitter and Pulse Divider ........................................................................... 42

8.9.1 Galvanically separated output module (Y=2) .................................................................................. 42

8.9.2 Galvanically separated output module (Y=3) .................................................................................. 43

8.10 Pulse emission .................................................................................................................................. 44

8.11 Accuracy............................................................................................................................................ 44

8.12 Power consumption ........................................................................................................................... 45

8.13 Interface connector/serial data .......................................................................................................... 45

8.14 Test mode ......................................................................................................................................... 46

8.15 Externally controlled start/stop .......................................................................................................... 46

8.16 Calibration using serial data and externally controlled start/stop ...................................................... 47

9 Calibrating ULTRAFLOW® .............................................................................................. 48

9.1

Installation ........................................................................................................................................ 48

9.2

Technical data for ULTRAFLOW ......................................................................................................... 48

9.3

Connection ........................................................................................................................................ 49

9.4

Start-up ............................................................................................................................................. 50

9.5

Measuring flow .................................................................................................................................. 50

9.6

Evacuation ........................................................................................................................................ 50

9.7

Suggested test points ........................................................................................................................ 51

9.8

Sealing .............................................................................................................................................. 52

9.9

Optimization in connection with calibration ....................................................................................... 53

9.10 PULSE TESTER .................................................................................................................................... 54

9.10.1 Technical data for PULSE TESTER ................................................................................................ 54

9.10.2 Hold function ............................................................................................................................. 56

9.10.3 Push-button functions ............................................................................................................... 56

9.10.4 Using the PULSE TESTER ............................................................................................................ 56

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

9.10.5 Spare parts ................................................................................................................................ 57

9.10.6 Changing the battery .................................................................................................................. 57

10 METERTOOL .............................................................................................................. 58

10.1 Introduction ....................................................................................................................................... 58

10.2 System requirements for PC ................................................................................................................ 58

10.2.1 Interface..................................................................................................................................... 58

10.2.2 Installation ................................................................................................................................. 62

10.3 METERTOOL for ULTRAFLOW® X4 ......................................................................................................... 63

10.3.1 Files ........................................................................................................................................... 63

10.3.2 Utilities ...................................................................................................................................... 63

10.3.3 Windows .................................................................................................................................... 64

10.3.4 Help ........................................................................................................................................... 64

10.4 Application ........................................................................................................................................ 65

10.4.1 COM-port selection ..................................................................................................................... 65

10.4.2 Flow meter adjustment ............................................................................................................... 66

10.4.3 Programming of standard flow curve ........................................................................................... 66

10.4.4 Pulse Divider type No. 66-99-607................................................................................................ 67

10.4.5 Pulse Divider type No. 66-99-907................................................................................................ 68

10.4.6 Pulse Configuration DN150-DN250 ............................................................................................. 69

10.4.7 Meter type .................................................................................................................................. 71

10.5 Update ............................................................................................................................................... 72

11 Approvals ................................................................................................................. 73

11.1 The Measuring Instruments Directive .................................................................................................. 73

11.2 CE marking ......................................................................................................................................... 73

11.3 Declaration of conformity ................................................................................................................... 74

12 Troubleshooting ....................................................................................................... 75

13 Disposal ................................................................................................................... 76

14 Documents ............................................................................................................... 77

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

1 General description

ULTRAFLOW® is a static flow sensor based on the ultrasonic principle. It is primarily used as a volume flow sensor for thermal energy meters such as MULTICAL®. ULTRAFLOW® 54 has been designed for use in heating installations where water is the heat-bearing medium, whereas ULTRAFLOW® 34 has been designed for use in cooling and heat/cooling installations where water is the heat-bearing medium.

ULTRAFLOW® employs ultrasonic measuring techniques and microprocessor technology. All calculating and measuring circuits are collected on one single board, providing a compact and rational design in addition to exceptionally high measuring accuracy and reliability.

The flow is measured using bidirectional ultrasonic technique based on the transit time method, proven a longterm stable and accurate measuring principle. Two ultrasonic transducers are used to send the sound signal both against and with the flow. The ultrasonic signal travelling with the flow reaches the opposite transducer first. The time difference between the two signals can be converted into flow velocity and thereby also volume.

A three-wire pulse cable is used to connect ULTRAFLOW® to the calculator. The cable supplies the flow sensor and also transfers the signal from sensor to calculator. A signal corresponding to the flow – or more correctly, a number of pulses proportional to the water volume flowing through - is transmitted.

Where ULTRAFLOW® is to be used as a flow sensor with built-in supply, e.g. if the distance between MULTICAL® and ULTRAFLOW® is 10 m or more, a Pulse Transmitter can be supplied as an accessory. If ULTRAFLOW® is used as pulse generator for other equipment, it must be connected through a Pulse Transmitter. If a different meter factor is required, ULTRAFLOW® is connected through a Pulse Divider. Pulse Transmitter and Pulse Divider have a built-in supply for ULTRAFLOW® and a galvanically separated pulse output.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

Power consumption mains

use of

medium

temperature more than 5 °C below ambient

calculator and Pulse

ivider may not be mounted on

mounting is

2 Data

ULTRAFLOW® 54 and 34

2.1 Electrical data

Supply voltage 3.6 VDC ± 0.1 VDC Battery

(Pulse Transmitter/ Pulse Divider)

Replacement interval

Mains supply (Pulse Transmitter/ Pulse Divider)

supply Back-up mains supply Integral SuperCap eliminates interruptions due to short-term power-cuts Cable length, flow sensor Max. 10 m Cable length,

Pulse Transmitter/ Pulse Divider

EMC data Fulfils DS/EN 1434:2007 class C, MID E1 and E2

3.65 VDC, D-cell lithium

6 years @ t 230 VAC +15/-30 %, 50 Hz

24 VAC ±50 %, 50 Hz

< 1 W

Depending on the calculator

< 30 °C

BAT

For output module (Y=3)

2.2 Mechanical data

Metrological class 2 or 3 Environmental class Fulfils DS/EN 1434 class C Mechanical environment MID M1 Ambient temperature 5…55 °C (indoor installation) Protection class

Flow sensor Pulse Transmitter/

Pulse Divider

Humidity

ULTRAFLOW® 54 ULTRAFLOW® 34

Temperature of medium

ULTRAFLOW® 54 ULTRAFLOW® 34

Storage and transport temp. empty sensor

Pressure stage PN16, PS16 and PN25, PS25

IP65 IP67

Non-condensing, < 93 % RH Condensing (periodically)

15…130 °C or 15…90 °C 2…130 °C or 2…50 °C

-25…60 °C

When installed properly. See paragraph 7 Installation.

At medium temperature above 90 °C, the flange meters is recommended.

At medium temperature above 90 °C or at

temperature (T Transmitter/Pulse D the flow sensor. Instead wall recommended.

med

< T

- 5 °C),

amb

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

100

DN100 & DN125

1.5

1:100

2:1

300

0.07

200

2.3 Flow data

Nom. flow q

[m³/h] [mm] [imp/l]

0.6 DN15 & DN20 300 1:100 2:1 1.5 0.04 2

1.5 DN15 & DN20 100 1:100 2:1 4.5 0.22 3

2.5 DN20 60 1:100 2:1 7.5 0.03 5

3.5 DN25 50 1:100 2:1 9 0.07 7 6 DN25 & DN32 25 1:100 2:1 18 0.2 12

10 DN40 15 1:100 2:1 30 0.06 20 15 DN50 10 1:100 2:1 45 0.14 30 25 DN65 6 1:100 2:1 75 0.06 50 40 DN80 5 1:100 2:1 90 0.05 80 60 DN100 2.5 1:100 2:1 180 0.03 120

The meter factor appears from the meter´s type label.

Saturation flow (125 Hz. Max. pulse frequency 128 Hz is maintained at higher flow).

Nom. diameter

Meter factor

Dynamic range

Table 1. Flow data.

2.4 Materials

Wetted parts

ULTRAFLOW®, qp 0.6 and 1.5 m³/h

Housing, gland DZR brass (Dezincification resistant brass) Housing, flange Stainless steel, W.no. 1.4308 Transducer Stainless steel, W.no. 1.4401 Gaskets EPDM Reflectors Thermoplastic, PES 30 % GF and stainless steel, W.no. 1.4301 Measuring tube Thermoplastic, PES 30 % GF

qi:q

∆∆∆∆

Flow@125 Hz

qs:q

[m³/h] [bar] [l/h]

p@q

Min. cutoff

ULTRAFLOW®, qp 2.5 to 100 m³/h

Housing, gland DZR brass (Dezincification resistant brass) Housing, flange Red brass, RG5 or stainless steel, W.no. 1.4308 (see par. 4 Ordering details) Transducer Stainless steel, W.no. 1.4401 Gaskets EPDM Reflectors Stainless steel, W.no. 1.4301 Measuring tube Thermoplastic, PES 30 % GF

Electronics housing, ULTRAFLOW®

Base Thermoplastic, PBT 30 % GF Cover Thermoplastic, PC 20 % GF

Housing, Pulse Transmitter/Pulse Divider

Base, cover Thermoplastic, PC 10 % GF

Signal cable

Silicone cable (3x0.5 mm2)

Mains supply cable 24/230 VAC (optional for mains supplied Pulse Transmitter/Pulse DIvider)

Cable with PVC-mantle (2x0.75 mm²)

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

3 Type overview

Nom. flow q

[m³/h]

0.6 G¾Bx110 mm G1Bx130 mm

1.5 G¾Bx110 mm G¾Bx165 mm G1Bx130 mm G1Bx190 mm

2.5 G1Bx190 mm DN20x190 mm

3.5 G5/4Bx260 mm DN25x260 mm 6 G5/4Bx260 mm DN25x260 mm

10 G2Bx300 mm DN40x300 mm (DN40x250 mm) 15 DN50x270 mm 25 DN65x300 mm 40 DN80x300 mm 60 DN100x360 mm

100 DN100x360 mm DN125x350 mm

(...) Country specific variants

(DN50x250 mm)

(DN80x350 mm)

(DN100x400 mm)

(G1Bx190 mm)

(G1Bx130 mm)

(G1½Bx260 mm)

Installation dimensions

Table 2. Type overview.

Thread EN ISO 228-1

Flange EN 1092, PN25. Flange facing type B, raised face

(G1Bx110 mm) (G1Bx165 mm) (DN20x190 mm)

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

p qi qs

65-5-

FBCM

-XXX

1001200

DN125

350

1.5

480 (488)

Stainless steel

4 Ordering details

4.1 ULTRAFLOW® 54

Type number

[m³/h] [m³/h] [m³/h] [mm] [imp/l]

Connection

Length Meter factor CCC

(high res.)

Material

65-5- CAAA -XXX 0.6 0.006 1.2 G¾B (R½) 16 110 300 416 (484) Brass 65-5- CAAD -XXX 0.6 0.006 1.2 G1B (R¾) 16 130 300 416 (484) Brass

(65-5- CAAF -XXX) 0.6 0.006 1.2 G1B (R¾) 16 190 300 416 (484) Brass (65-5- CDA1 -XXX) 1.5 0.015 3 G1B (R¾) 16 110 100 419 (407) Brass

65-5- CDAA -XXX 1.5 0.015 3 G¾B (R½) 16 110 100 419 (407) Brass 65-5- CDAC -XXX 1.5 0.015 3 G¾B (R½) 16 165 100 419 (407) Brass 65-5- CDAD -XXX 1.5 0.015 3 G1B (R¾) 16 130 100 419 (407) Brass

(65-5- CDAE -XXX) 1.5 0.015 3 G1B (R¾) 16 165 100 419 (407) Brass

65-5- CDAF -XXX 1.5 0.015 3 G1B (R¾) 16 190 100 419 (407) Brass

(65-5- CDCA -XXX) 1.5 0.015 3 DN20 25 190 100 419 (407) Stainless steel (65-5- CEAD -XXX) 2.5 0.025 5 G1B (R¾) 16 130 60 498 (-) Brass

65-5- CEAF -XXX 2.5 0.025 5 G1B (R¾) 16 190 60 498 (-) Brass 65-5- CECA -XXX 2.5 0.025 5 DN20 25 190 60 498 (-) Stainless steel 65-5- CGAG -XXX 3.5 0.035 7 G5/4B (R1) 16 260 50 451 (436) Brass 65-5- CGCB -XXX 3.5 0.035 7 DN25 25 260 50 451 (436) Stainless steel 65-5- CHAG -XXX 6 0.06 12 G5/4B (R1) 16 260 25 437 (438) Brass

(65-5- CHAH -XXX) 6 0.06 12 G1½B (R5/4) 16 260 25 437 (438) Brass

65-5- CHCB -XXX 6 0.06 12 DN25 25 260 25 437 (438) Stainless steel 65-5- CJAJ -XXX 10 0.1 20 G2B (R1½) 16 300 15 478 (483) Brass

(65-5- CJB2 -XXX) 10 0.1 20 DN40 16 250 15 478 (483) Red brass

65-5- CJCD -XXX 10 0.1 20 DN40 25 300 15 478 (483) Stainless steel

(65-5- CKC4 -XXX) 15 0.15 30 DN50 25 250 10 420 (485) Stainless steel

65-5- CKCE -XXX 15 0.15 30 DN50 25 270 10 420 (485) Stainless steel 65-5- CLCG -XXX 25 0.25 50 DN65 25 300 6 479 (-) Stainless steel 65-5- CMCH -XXX 40 0.4 80 DN80 25 300 5 458 (486) Stainless steel

(65-5- CMCJ -XXX) 40 0.4 80 DN80 25 350 5 458 (486) Stainless steel

65-5- FACL -XXX 60 0.6 120 DN100 25 360 2.5 470 (487) Stainless steel

(65-5- FAD5 -XXX) 60 0.6 120 DN100 16 400 2.5 470 (487) Stainless steel

65-5- FBCL -XXX 100 1 200 DN100 25 360 1.5 480 (488) Stainless steel

XXX - code for final assembly, approvals etc. - determined by Kamstrup. A few variants may not be available in national approvals.

(…) Country specific variants

Table 3. Type numbers of ULTRAFLOW® 54.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

p qi qs

CGAG

CMCH

65-3-

FBCM

-XXX

1001200

DN125

350

1.5

480 (488)

Stainless steel

Size

Nipple

Union

Type no.

(2 pcs.)

DN15

R½G¾ -

6561-323

DN20

R¾G1 -

6561-324

DN25

G5/4

6561-325

DN32

R5/4

G1½

6561-314

DN40

R1½

6561-315

Size (union)

Type no.

Size

Type no.

G¾

2210-061

DN20

2210-147

2210-062

DN25

2210-133

G5/4

2210-063

DN40

2210-132

G1½

2210-064

DN50

2210-099

2210-065

DN65

2210-141

DN80

2210-140

DN100

1150-142

DN125

1150-153

4.2 ULTRAFLOW® 34

Type number

65-3- CDAA -XXX 1.5 0.015 3 G¾B (R½) 16 110 100 419 (407) Brass 65-3- CDAD -XXX 1.5 0.015 3 G1B (R¾) 16 130 100 419 (407) Brass 65-3- CEAF -XXX 2.5 0.025 5 G1B (R¾) 16 190 60 498 (-) Brass 65-365-3- CHAG -XXX 6 0.06 12 G5/4B (R1) 16 260 25 437 (438) Brass 65-3- CJAJ -XXX 10 0.1 20 G2B (R1½) 16 300 15 478 (483) Brass 65-3- CJCD -XXX 10 0.1 20 DN40 25 300 15 478 (483) Stainless steel 65-3- CKCE -XXX 15 0.15 30 DN50 25 270 10 420 (485) Stainless steel 65-3- CLCG -XXX 25 0.25 50 DN65 25 300 6 479 (-) Stainless steel 65-365-3- FACL -XXX 60 0.6 120 DN100 25 360 2.5 470 (487) Stainless steel 65-3- FBCL -XXX 100 1 200 DN100 25 360 1.5 480 (488) Stainless steel

XXX - code for final assembly, approvals etc. - determined by Kamstrup. A few variants may not be available in national approvals.

-XXX 3.5 0.035 7 G5/4B (R1) 16 260 50 451 (436) Brass

-XXX 40 0.4 80 DN80 25 300 5 458 (486) Stainless steel

[m³/h] [m³/h] [m³/h] [mm] [imp/l] (high res.)

Connection

Table 4. Type numbers of ULTRAFLOW® 34.

Length Meter factor CCC

Material

4.3 Accessories for ULTRAFLOW®

Table 5. Glands including gaskets (PN16).

Gaskets for glands

Glands

Gaskets for

flange meters PN25

Table 6. Gaskets.

5512-385 GB/02.2014/Rev. H1

TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

Pulse Transmitter 66 99 903 -

4.4 Pulse Transmitter and Pulse Divider

Pulse Transmitter and Pulse Divider are available with built-in supply for ULTRAFLOW®. The options are battery, 24 VAC or 230 VAC supply.

Pulse Transmitter and Pulse Divider are available with galvanically separated output module. See paragraph 4.5.1 below.

Galvanic separation is used in the following situations:

1) More than 10 meter cable length between MULTICAL® and ULTRAFLOW® is required.

2) For flow sensor no. 2 in connection with MULTICAL®. If two flow sensors are used together with MULTICAL®, one must be galvanically separated.

For further info, see paragraph 7.11 Calculator with two flow sensors.

3) ULTRAFLOW® is connected to other equipment/foreign calculators.

Note: Flow-info is not possible if Pulse Transmitter or Pulse Divider is used.

4.5 Type number composition of Pulse Transmitter and Pulse Divider

Pulse Divider 66 99 907 -

Output module

Supply module

Final assembly and marking

4.5.1 Output module and supply module

Y Output module Corresponding supply module

2 Galvanically separated module 0, 7, 8 3 Galvanically separated module, low power 0, 2, 7, 8

Z Supply module Corresponding output module

0 No supply 2, 3 2 Battery, D-cell 3 7 230 VAC supply module 2, 3 8 24 VAC supply module 2, 3

Y Z - XXX

Table 7. Output module (Y) and supply module (Z) for Pulse Transmitter and Pulse Divider.

Pulse Transmitter and Pulse Divider are available with one of two different galvanically separated output modules. One output module (Y=2) for use of long cables (up to 100 metres towards MULTICAL®) and one output module (Y=3) for battery supply with a battery lifetime of minimum 6 years. Output module (Y=3) is default.

For further info, see paragraph 7.7 Electrical connection of Pulse Transmitter and Pulse Divider.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

0.6

116

300

3.9

---

Default

1.5

119

100

3.9

---

Default

2.5

198603.9

Default

3.5

151503.9

---

Default

137253.9

Default

178153.9

---

Default

17963.9

---

Default

4.6 Pulse Divider configuration CCC-DD-E-MMM

Pulse Divider is configured for ULTRAFLOW® meter factor (CCC) as well as the required meter factor (DD) and pulse duration (E) for the Pulse Divider according to Table 8 and Table 9.

MMM indicates customer label.

CCC

[m³/h] [imp/l] [l/imp] Divider DD [ms] [ms] (E=4) [ms] (E=5) [ms] (E=6)

0.6 1 300 33 - 20 50 100

0.6 2.5 750 63 - - - 100

1.5 1 100 33 - 20 50 100

1.5 2.5 250 63 - - - 100

1.5 10 1000 34 - - - 100

2.5 1 60 33 - 20 50 100

2.5 2.5 150 63 - - - 100

2.5 10 600 34 - - - 100

3.5 1 50 33 - 20 50 -

3.5 2.5 125 63 - - - 100

3.5 10 500 34 - - - 100

3.5 25 1250 64 - - - 100

6 1 25 33 - 20 50 6 2.5 62.5 63 - - - 100 6 10 250 34 - - - 100 6 25 625 64 - - - 100

Meter factor Pulse duration

- - -

10 1 15 33 - 20 50 10 10 150 34 - - - 100 10 25 375 64 - - - 100

15 120 10 3.9

15 1 10 33 - 20 - 15 10 100 34 - - 50 100 15 25 250 64 - - - 100 15 100 1000 35 - - - 100

25 1 6 33 - 20 - 25 10 60 34 - - 50 100 25 25 150 64 - - - 100 25 100 600 35 - - - 100

- - -

Table 8. Configuration options as to meter factor (DD) and pulse duration (E) for

Pulse Divider when connected to ULTRALFOW® 54 or 34, qp 0.6…25.

5512-385 GB/02.2014/Rev. H1

Default

TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

15853.9

Default

170

2.5

3.9

Default

CCC

[m³/h] [imp/l] [l/imp] Divider DD [ms] [ms] (E=4) [ms] (E=5) [ms] (E=6)

40 10 50 34 - 20 50 40 25 125 64 - - - 100 40 100 500 35 - - - 100 40 250 1250 65 - - - 100

60 10 25 34 - 20 50 60 25 62.5 64 - - - 100 60 100 250 35 - - - 100 60 250 625 65 - - - 100

100 180 1.5 3.9

100 10 15 34 - 20 50 100 100 150 35 - - - 100 100 250 375 65 - - - 100

Meter factor Pulse duration

- - -

Default

Table 9. Configuration options as to meter factor (DD) and pulse duration (E) for

Pulse Divider when connected to ULTRALFOW® 54 or 34, qp 40…100.

Based on a qp value, a meter factor for the Pulse Divider is chosen in Table 8 or Table 9. The valid possible pulse durations are listed on the same line as the chosen meter factor.

Example: For ULTRAFLOW® 54 qp 40 m3/h (5 imp/l, CCC=158) a meter factor for the Pulse Divider of 10 l/imp (DD=34) is required. Based on this meter factor one of the pulse durations, 20 milliseconds (E=4) or 50 milliseconds (E=5) is selected.

For older types of ULTRAFLOW® (e.g. ULTRAFLOW® type 65), where the correlation between qp and meter factor

(CCC) is not ambiguous, the correct configuration is made by using the flow sensor’s meter factor [imp/l].

Default values in Table 8 and Table 9 are meter factor and pulse duration values for ULTRAFLOW® 54 and 34.

5512-385 GB/02.2014/Rev. H1

TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

Enclosed if supply module

4.7 Accessories for Pulse Transmitter and Pulse Divider

Please note that not all article numbers in Table 10 can be directly ordered. Some must be ordered via Kamstrup service department

Article number Description

(when ordering Pulse Transmitter/Pulse Divider)

65-000-000-2000 D-cell lithium battery with two-pole connector

Note

3026-477

1650-157

65-000-000-7000

65-000-000-8000

Fitting for D-cell battery

Plug for cable connection

230 VAC supply module

24 VAC supply module

5000-290 Cable between supply module and output module

Enclosed if battery supply or “No supply” is selected

is selected

5000-286 24/230 VAC power cable Optional

66-99-012 Output module (Y=2), galvanically separated

66-99-013

Output module (Y=3), galvanically separated, “Low power”

5000-333 2.5 m silicone cable (3-wire) Optional

5000-259 5 m silicone cable (3-wire) Optional

5000-270 10 m silicone cable (3-wire) Optional

3026-207 Bracket for wall munting Optional

Obligatory when changing from mains supply module to battery supply.

Including 5000-290.

Table 10. Accessories for Pulse Transmitter and Pulse Divider.

4.7.1 Cables

Pulse Transmitter and Pulse Divider are optionally available with signal cable in lengths of 2.5, 5 or 10 metres. The signal cable is mounted from the factory.

If 24/230 VAC supply module is selected, Pulse Transmitter and Pusle Divider are optionally available with mains supply cable. The cable is mounted from the factory.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

5 Dimensional sketches

All measurements are in mm, unless otherwise stated.

5.1 ULTRAFLOW®

ULTRAFLOW®, G¾B and G1B

Thread EN ISO 228-1

Thread L M H2 A B1 B2 H1

G¾B 110 L/2 89 10.5 58 35 55 0.8

G1B 110 L/2 89 10.5 58 35 55 0.9

G1B (qp 0.6;1.5) 130 L/2 89 20.5 58 35 55 1.1

G1B (qp 2.5) 130 L/2 89 20.5 58 35 55 0.9

G¾B 165 L/2 89 20.5 58 35 55 1.2

G1B 165 L/2 89 20.5 58 35 55 1.2

G1B (qp 0.6;1.5) 190 L/2 89 20.5 58 35 55 1.5

G1B (qp 2.5) 190 L/2 89 20.5 58 36 55 1.3

Figure 1

Approx.

weight

[[[[kg]]]]

Table 11

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

ULTRAFLOW®, G5/4B, G1½B and G2B

Figure 2

Thread EN ISO 228-1

Approx.

Thread L M H2 A B1 B2 H1 D

G5/4B 260 L/2 89 17 58 22 55 ø43 2.3

G1½B 260 L/2 89 30 58 37 55 ø61 4.5

G2B 300 L/2 89 21 65 31 55 ø61 4.5

Table 12

weight

[[[[kg]]]]

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

ULTRAFLOW®, DN20 to DN50

Figure 3

Flange EN 1092, PN25. Flange facing type B, raised face

Nom. Bolts

diameter L M H2 B1 D H k Number Thread

DN20 190 L/2 89 58 105 95 75 4 M12 14 2.9

DN25 260 L/2 89 58 115 106 85 4 M12 14 5.0

DN40 250 L/2 89

DN40 300 L/2 89

DN50 250 155 89

DN50 270 155 89

<D/2

150 136 110

165 145 125

Table 13

Approx.

weight

4 M16 18 7.9

4 M16 18 8.3

4 M16 18 9.8

4 M16 18 10.1

[[[[kg]]]]

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

ULTRAFLOW®, DN65 to DN125

Figure 4

Flange EN 1092, PN25. Flange facing type B, raised face

Nom.

Diameter

DN65 300 170 89

DN80 300 170 89

DN80 350 170 89

DN100 360 210 89

DN100 400 210 89

DN125 350 212 89

Bolts

L M H2 B1 D H k Number Thread

<H/2

185 168 145

200 184 160

235 220 190

220 210 180

270 260 220

Table 14

Approx.

weight

8 M16 18 13.2

8 M16 18 16.8

8 M16 18 18.6

8 M20 22 21.7

8 M16 18 22.8

8 M24 28 28.2

[[[[kg]]]]

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

5.2 Pulse Transmitter and Pulse Divider

Figure 5. Pulse Transmitter/Pulse Divider

front view.

Figure 7. Wall mounted Pulse

Transmitter/Pulse Divider.

Figure 6. Pulse Transmitter/Pulse Divider

side view.

Figure 8. Pulse Transmitter/Pulse Divider

mounted on ULTRAFLOW®.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

60 & 100

DN100 & DN125

373

187

6 Pressure loss

The pressure loss in a flow sensor is stated as the maximum pressure loss at qp. According to EN 1434 the maximum pressure loss must not exceed 0.25 bar, unless the energy meter includes a flow controller or functions as pressure reducing equipment.

The pressure loss in a sensor increases with the square of the flow and can be stated as:

pkvQ ∆×=

where:

Q =volume flow rate [m³/h]

kv=volume flow rate at 1 bar pressure loss

∆p=pressure loss [bar]

Graph kv

A 0.6 & 1.5 DN15 & DN20 3.2 1.6 B 2.5 & 3.5 & 6 DN20, DN25 & DN32 13.4 6.7 C 10 & 15 DN40 & DN50 40 20 D 25 DN65 102 51 E 40 DN80 179 90

[m³/h] [mm] [m³/h]

Nom. diameter Q@0.25 bar

Table 15. Pressure loss table.

∆p ULTRAFLOW®54 and 34

A B C D E F

0,1

∆p [bar]

0,01

0,1 1 10 100 1000

Flow [m³/h]

Diagram 1. Pressure loss chart for ULTRAFLOW® 54 and 34.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

7 Installation

Prior to installation of the flow sensor, the system should be flushed and protection plugs/plastic diaphragms removed from the flow sensor.

Correct position of the flow sensor (flow or return) appears from the front label of MULTICAL®. The flow direction is indicated by an arrow on the side of the flow sensor.

Glands and gaskets are mounted as shown in Figure 15, page 26.

Pressure stage of ULTRAFLOW®: PN16/PN25, see marking. Flow sensor marking does not cover included

accessories.

Temperature of medium, ULTRAFLOW® 54: 15…130 °C/15…90 °C, see marking.

Temperature of medium, ULTRAFLOW® 34: 2…130 °C/2…50 °C, see marking.

Mechanical environment: M1 (fixed installation with minimum vibration).

Electromagnetic environment: E1 and E2 (housing/light industry). The meter’s signal cables must be drawn at

min. 25 cm distance from other installations.

Climatic environment: Installation must take place in environments with non-condensing humidity as well as in closed locations (indoors). However, ULTRAFLOW® 34 may be installed in environments with periodically condensing humidity.

The ambient temperature must be within 5…55 °C.

Maintenance and repair: The flow sensor is verified separately and can, therefore, be separated from the calculator.

ULTRAFLOW® can only be direct connected to Kamstrup’s calculators on terminals 11-9-10, as shown in paragraph

7.6 Electrical connection of ULTRAFLOW® and MULTICAL®. Connection to other types of calculators requires the use

of a Pulse Transmitter or Pulse Divider.

It is permissible to replace the supply and change the supply type in Pulse Transmitter/Pulse Divider. For battery supply a lithium battery with connector from Kamstrup A/S must be used. Lithium batteries must be correctly handled and disposed of (see Kamstrup document 5510-408, ”Lithium batteries - Handling and disposal”).

It is also permissible to replace the output module in Pulse Transmitter/Pulse Divider

Other repairs require subsequent re-verification in an accredited laboratory.

Note: Please make sure that the meter factor is identical on flow sensor and calculator.

At medium temperature above 90 °C, the use of flange meters is recommended. At medium temperature above 90 °C or at medium temperature more than 5 °C below ambient temperature

< T

med

wall mounting is recommended.

In order to prevent cavitation the back pressure at ULTRAFLOW® must be min. 1.5 bar at qp and min. 2.5 bar at qs. This applies to temperatures up to approx. 80 °C.

ULTRAFLOW® must not be exposed to pressure lower than the ambient pressure (vacuum).

ULTRAFLOW® 54 should not be insulated or enclosed as the natural ventilation around the meter is prevented.

- 5 °C), calculator and Pulse transmitter/Pulse divider may not be mounted on the flow sensor. Instead

amb

ULTRAFLOW® 34 should not be insulated or enclosed as condensation around the meter will be trapped.

If, after careful consideration, ULTRAFLOW® is insulated anyway, the electronics housing must remain uninsulated.

When the installation has been completed, water flow can be turned on. The valve on the inlet side must be opened first.

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

7.1 Installation angle for ULTRAFLOW®

ULTRAFLOW® 54 and 34 may be installed horizontally, vertically or at an angle.

Important!

For ULTRAFLOW® 54 and 34 the electronics housing must be placed on the side (when installed horizontally).

ULTRAFLOW® 54 may be turned up to ±45°

Figure 9

around the pipe axis.

ULTRAFLOW® 34 may be turned up to +45° around the pipe axis as shown in Figure 10.

Figure 10

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TECHNICAL DESCRIPTION ULTRAFLOW® 54 and 34

7.2 Straight inlet

ULTRAFLOW® 54 requires neither straight inlet nor straight outlet to meet the Measuring Instruments Directive (MID) 2004/22/ EC, OIML R75:2002 and EN 1434:2007. A straight inlet section will only be necessary in case of heavy flow disturbances before the meter. We recommend following the guidelines of CEN CR 13582.

Optimal position can be obtained if you take the below-mentioned installation methods into consideration:

A Recommended flow sensor position

B Recommended flow sensor position

C Unacceptable position due to risk of air

build-up

D Acceptable in closed systems.

Unacceptable position in open systems due to risk of air build-up.

E A flow sensor should not be placed

immediately after a valve, except from closing valves (ball valve type), which must be completely open when not used

Figure 11

For general information concerning installation see CEN report DS/CEN/CR 13582, Heat meter Installation. Instructions in selection, installation and use of heat meters.

for closing

F A flow sensor should not be placed at the

inlet side of a pump

G A flow sensor should not be placed after a

double bend in two planes

7.3 Operating pressure

In order to prevent cavitation the back pressure at ULTRAFLOW® must be min. 1.5 bar at qp and min. 2.5 bar at qs. This applies to temperatures up to approx. 80 °C. ULTRAFLOW® must not be exposed to pressure lower than the ambient pressure (vacuum). For further information on operating pressure, see paragraph 8.7 Guidelines for dimensioning ULTRAFLOW®.

5512-385 GB/02.2014/Rev. H1

+ 53 hidden pages

Kamstrup ULTRAFLOW 54, ULTRAFLOW 34 Technical Description

Specifications and Main Features

Frequently Asked Questions

User Manual