Kaise SK-8535 Instruction Manual

BATTERY CHECKER

Instruction Manual

SK-8535

CONTENTS

Thank you for purchasing "BATTERY CHECKER SK-8535". To obtain the maximum performance of this instrument, read this Instruction Manual carefully, and take safe measurement.

SAFETY PRECAUTIONS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

OPERATING PRECAUTIONS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

FEATURES

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

UNPACKING AND INSPECTION

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

NAME ILLUSTRATION

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

SPECIFICATIONS

1. General Specifications

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2. Measurement Specifications

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

BEFORE USE

1. Technical Words

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2. Language / Date & Time Settings

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

3. Others

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

BATTERY TEST

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

CCA VALUE LIST

GUIDES TO CHECK THE BATTERY CCA VALUES

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

SYSTEM TEST

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

PC CONNECTION

1. Print out

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2. Save the Test Result

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

3. View the Saved Data

4. Delete the Saved Data

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

5. Date and Time Setting

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

6. Language Setting

7. Contrast Adjustment

8. Temperature Setting

MAINTENANCE

1. Changing the Printer Paper

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2. Formatting the Removable Disk

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

3. DMP Folder

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

4. Periodical Check and Calibration

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

5. Software Version Update

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

6. Others

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

TROUBLE SHOOTING & REPAIR

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

WARRANTY

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

1 - 3

4 5 6

9 9

11 11

35 36 37 38 38 39

42 43 43 43 43 44 45

SAFETY PRECAUTIONS

(strict observance is required)

This instruction manual contains the important contents to prevent harm to user or others and damage of property, and to use the instrument safely and correctly. Read this manual carefully and obey the contents after having understand the following terms and symbols.

■Following symbols in this manual describe the harm and damage that

would be caused by incorrect ueage.

WARNING

CAUTION

■Caution marks that require your attention (equivalent marks have the same

meanings.)

This symbol in this manual advises the user of an electrical shock hazard that could result in serious injury or even death.

This symbol in this manual advises the user of an electrical shock hazard that could cause injury or material damages.

This symbol shows the warnings and cautions.

This symbol shows the prohibited matters.

This symbol shows the matters that is forced to do.

SAFETY PRECAUTIONS

(strict observance is required)

Do not place this instrument in any place where it will be subjected to direct sunlight, high temperatures or the inside of the sun-heated vehicles.

Fire, electric shock or damage to the instrument may occur.

Make sure that the shift lever is set to "Parking" position (set to "Neutral" for stick shift vehicle).

The vehicle runs accidentally and could cause unexpected accident, electric shock, fire or damage to the instrument / vehicle.

Make sure that the parking brake is applied.

The vehicle runs accidentally and could cause unexpected accident, electric shock, fire or damage to the instrument / vehicle.

Keep the instrument away from babies or children.

Important to prevent any accident, injury, or electric shock hazard.

Take the measurement under well-ventilated environment.

The hydrogen gas which stayed around battery catches fire from the spark that occurred when connecting the Battery Clips and might explode.

Do not drive the vehicle keeping the instrument connected.

Accident, electric shock, fire, or damage to the instrument / vehicle may occur.

Do not use this instrument with the hands or Battery Clips wetting.

Accident, electric shock, fire, or damage to the instrument / vehicle may occur.

Do not take the measurement for the battery which does not have enough battery fluid.

It causes combustion and the explosion of the battery.

Do not take the measurement around inflammables such as gasoline or oil.

Fire or explosion may occur.

Do not work in the dark place.

Accident, electric shock, fire, or damage to the instrument / vehicle may occur.

Do not get the instrument wet.

Fire or electric shock may occur.

Do not use the faulty instrument that can recognize such as display trouble, switch failure.

Stop using the instrument immediately and consult with your local dealer. Using the faulty instrument may cause the unexpected accident, fire, or electric shock.

Do not touch the USB port with finger or insert the foreign objects in the USB port.

Accident, electric shock, fire, or damage to the instrument may occur.

Do not touch the heated part of the engine such as exhausting parts.

Important to prevent burn injury.

WARNING

SAFETY PRECAUTIONS

(strict observance is required)

WARNING

Do not use the instrument if it is in the abnormal condition.

Stop using the instrument immediately and consult with your local dealer when recognizing smoke, strange smell, or abnormal noise. Using the faulty instrument may cause the accident, fire, or electric shock.

Do not attempt to disassemble or modify the instrument.

Fire, electric shock, or damage to the instrument may occur.

Do not use the cables with which coating were damaged.

Fire or electric shock may occur.

Be careful about the instrument or the cables not to touch the heated part of the engine such as exhausting parts.

Important to prevent any accident, or damage to the instrument / vehicle.

Be careful about the instrument or the cables not to be caught in the engine belt or cooling fan.

Short circuit or wire breaking may occur that could cause unexpected accident, electric shock, or damage to the instrument / vehicle.

CAUTION

Be careful not to get the battery fluid into eyes or not to attach it to skin and clothes.

Loss of eyesight or injury may occur. If it gets into eyes, rinse immediately and submit to medical treatment.

When testing the battery on vehicle, take the measurement after stopping the engine and turning off the power supply of all in-vehicle apparatuses.

It causes injury or damage to the instrument.

Connect the Battery Clips to the battery with the correct polarity.

Reverse connection causes damage to the instrument.

Disconnect this instrument from battery soon after finishing the test.

It causes consumption of the battery and the ignition.

Do not use the other USB cable except the supplied one.

Damage to the instrument or PC may occur.

Do not hit, thrust and make scratch on the LCD display part.

It causes trouble or damage to the LCD.

Be careful not to jam the fingers in the Battery Clip.

It causes injury.

Be careful about your hands, gloves and clothes not to be caught in the engine belt or cooling fan.

Important to prevent injury.

OPERATING PRECAUTIONS

Cautions for Handling

●Do not apply the engine oil to the metal part of the Battery Clips or USB Plug to prevent

contact failure.

●Do not apply engine oil, gasoline, antifreeze or battery fluid to the instrument to prevent

any damage on its surface.

●Do not polish the case with the fluid that contains alcohol to prevent the cracking.

●Use this instrument under the environment of -10℃ to 50℃, 80％RH or less to obtain

the accurate measurement. (Printer is operating at 0℃ to 50℃)

●Cables which coating are heat damaged might cause the short circuit. Do not use them

and replace into the new ones.

●Disconnect this instrument from battery soon after finishing the test to prevent trouble

of this instrument and running out of battery power.

●Do not touch the inside of the printer with finger to prevent trouble of this instrument.

●Do not put serious pressure on Printer Lever or Printer Cover to prevent trouble or

damage to this instrument.

●If Date and Time are not able to set, built-in battery for backup is exhausted. Ask

KAISE AUTHORIZED SERVICE AGENCY through your local dealer for repair service.

●Keep this instrument in supplied Carrying Case to avoid malfunction of the printer

trouble by dust penetration.

●Do not apply mechanical shock.

The shock such as dropping or beating might damage the instrument and may cause the trouble.

●Do not pull cables forcibly. Pulling the cables forcibly, such as when removing the Battery Clips from the battery

or USB Plugs from USB Port, may cause trouble such as the breaking of wire.

Cautions for Safekeeping

●Keep away the instrument from the following place. ・ Dusty area ・ The place where has the water splash ・ The place where applies the hard shock ・ -20℃ or less, 60℃ or more, 70%RH or more ・ The place where has the condensation ・ The place where is exposed to direct sunlight

FEATURES

■Portable instrument that can operate

with one hand.

■The software is upgradeable by

connecting supplied USB cable with PC.(※)

■Capable of saving the test results up

to 359 data. Moreover, the test data can edit on PC as text data by using the supplied USB cable.

■Batteries for the vehicle equipped

with charge control system or idle reduction system are testable.

■Test result can be printed on site by

built-in printer. English or Japanese selectable.

■SK-8535 can test State of Charge

(SOC), State of Health (SOH), Start Performance and Charging System of the car battery.

※PC with Internet access is necessary.

File Edit View Favorite Tool Help

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BAD

GOOD

CHARGE

[ バッテリーテスト ]

交換(バッテリー劣化)

JIS規格 95D31

565 CCA

MAX 32V

TERY

CHECKER

530

[ BATTERY TEST ]

Replace

JIS

　 95D31

BADGOOD CHARGE

MAX 32V

TERY

CHECKER

530

Linking to PC…

Serial Number

: 00001

Soft Ver : 3.00

■Auxiliary battery for hybrid car is

testable.

1631501B.TXT - Notepad

Battery Test Report

Date and Time 2016/03/15 15:00:00

-----------------------------Battery Test (Aging test mode)

Test Result: Good

Battery Type: JIS Battery Size: Q-85 Measured CCA: 615CCA Battery Voltage: 12.780V Battery Temperature: 24℃ Testing Mode : Charge Controller / Idle Reduction

File Edit Format View Help

Test Result : Good

Date and T ime

2016/03/1515：00

(Aging Test Mode)

Battery Test Report

Periodical test is

SOC

(State of Charge)

: 100％

SOH

(State of Health)

: 100％

Battery Type Model No. Measured CCA Battery Voltage Temperature Testing Mode

JIS

Q-85

615CCA

12.780V

24℃

Charge controller / Idle Reduction

Store Name

Person in Charge

System Test Report

Date and T ime

2016/03/1515：00

(12V System)

Test Result : Good

START PERFORMANCE TEST

CHARGING SYSTEM TEST

Cranking Start Performance

8.619V

100％

Store Name

Person in Charge

TERY

CHECKER

SK-8535

CHARGE

BADGOOD

MAX 32V

CHARGE

BAD

GOOD

Choose the test

12.462 V

Battery Test

System Test

TTERY

CHECKER

SK-8535

CHARGE

BAD

GOOD

MAX 32V

UNPACKING AND INSPECTION

(Check before use)

Confirm if the following items are contained in the package in good condition. If there are any damages or missing items, ask your local dealer for replacement.

①Battery Checker…1 pce.

③Printer Paper…2 rolls (installed, and spare)

Available Printer Paper (10pcs per set)

Parts number：851

(Paper width：approx. 57mm, length：approx. 5.8m)

②USB Cable (934)…1 pce.

⑤Instruction Manual…1 pce.

・Use above parts number when ordering.

※The following desiccant is enclosed

in the package for maintenance of quality. Throw it away after opening the package.

BATTERY CHECKER

SK-8535

CHARGE BADGOOD

MAX 32V

④Carrying Case…1 pce.

SILICA

THROW A WA Y "DO NOT EAT"

DESICCANT

GEL

BATTERY CHECKER

SK-8535

CHARGE BADGOOD

MAX 32V

NAME ILLUSTRATION

Front Side

●

LED Indicators

①GOOD (Green LED)： L

ights up when battery test result is

"Good".

②CHARGE (Yellow LED)： Lights up when the battery is weak

and needs re-charging.

③BAD (Red LED)： lights up when battery test result is

"Replace" or needs replacement.

Flashes when battery test result is

"Attention" or "Weak Start Power".

●

USB Port

Plug the USB Cable into this port when connecting to PC.

Connect to the battery. Red to ○＋, black to ○−.

● Battery Clips (Red・Black)

●

Printer

●

LCD

●

△ (UP SCROLL) Key

Scrolls up the display / use for numerical settings.

Press this key to return to the previous screen.

●

(BACK) Key

●

(ENTER) Key

Press this key to fix the settings.

●

(MENU) Key

Display the Menu screen.

●

▽ (DOWN SCROLL) Key

Scrolls down the display / use for numerical settings.

CHARGE BADGOOD

NAME ILLUSTRATION

Rear Side

●

Serial Number

How to clip :

Open the battery clip widely and clip it to the holder in the plastic part of the clip. (Do not clip in the metal part)

Clip Battery Clips here when not in use.

●

Battery Clip Holder

●Do not clip in the metal part of the Battery clip. To prevent any

damages of the Battery Clip and Clip Holder.

CAUTION

00001

KAISE JAPAN4301-8530-1 1106

TO AVOID ELECTRICAL SHOCK, DO NOT CONNECT BATTERY WITH WET HAND OR WET BATTERY CLIP.

感電事故防止のため、手やバッテリークリップ等がぬれた状態で、バッテリーに接続しないでください。

SERIAL No.

WARNING

www.kaise.com

SPECIFICATIONS

Dot presentation, 128×64dots English, Japanese (Default: English) 1 time/second

Green：Lights up when battery test result is "Good" Yellow：Lights up when battery is weak and needs re-charging Red：Lights up when battery test result is "Replace" Flashes when battery test result is "Attention" or "Weak Start Power" Built-in Approx.70cm (Clip and Bush are not included) Testing battery or USB connection DC8V to 32V (Testing battery), DC5V (USB Connection)

12V lead batteries ※For 24V battery, only Start-up

Performance Test or Charging System Test are possible.

JIS, DIN, EN, SAE, BCI, CCA and Industrial Rating CCA：100 to 1400, Industrial Rating：1.0mΩ to 50.0mΩ 12V battery : Battery Test / Start Performance Test and Charging System Test 24V battery : Start Performance Test and Charging System Test Accuracy at 23°C±5°C×0.01/°C

Test results can be saved to the internal memory up to 359 data. ※The data can be sent to PC via USB connection

From web site via USB connection

-10°C to 50°C, less than 80％RH (in non-condensing)

-20°

to 60°C, less than 70％RH (in non-condensing)

CE marking approved EN61326-1 248

(H)×96mm(Ｗ)×50mm(Ｄ) ※

Cable and Bush are not included

Approx. 550g ※Printer paper is not included

1. General Specifications

2. Measurement Specifications

(23°C±5°C, ＜80%RH in non-condensing)

LCD LANGUAGE DISPLAY RATE OF VOLTAGE MEASUREMENT LED INDICATION

PRINTER BATTERY CABLE LENGTH POWER SUPPLY TESTING VOLTAGE TESTABLE BATTERIES

TESTABLE BATTERY STANDARDS TESTABLE BATTERY PERFORMANCE MEASURABLE TESTS

TEMPERATURE COEFFICIENT FOR VOLTAGE MEASUREMENT DATA SAVING

SOFTWARE UPDATE OPERATING TEMPERATURE & HUMIDITY STORAGE TEMPERATURE & HUMIDITY SAFETY LEVEL DIMENSION WEIGHT

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

※Specification and appearance are subject to change without notice.

Range

16.000V

32.000V

Resolution

1mV

Maximum Input

Lower than 32V

Accuracy

(8V to 16V)：± 0.15%±3dgt (16V〜32V)：± 0.15%±3dgt

Battery Voltage

※Overload indication："Over voltage" is displayed.

Range

-20°C to 60°C

Resolution

1°C

Maximum Input

-20°C to 60°C

Accuracy

±3°C

Temperature

※

Accuracy is applied when measuring after leaving under constant temperature more than an hour.

BEFORE USE

●What is CCA?

CCA stands for Cold Cranking Amperes. It is defined as the current a battery at 0°F (-18°C) can discharge for 30 seconds and maintain at least 7.2V (for JIS, SAE and BCI). And it is defined as the current a battery at 0°F (-18°C) can discharge for 10 seconds

and maintain at least 7.5V (for EN and DIN). The battery which has the bigger CCA,

the higher ability to start an engine, CCA is one of the criterion for selection of the

battery.

●What is SOH (State of Health)?

SOH is the health condition of the battery, the state is expressed in percentage (%).

1. Technical Words

The current discharge at 0°F (-18°C) for 30 seconds and maintain at least 7.2V.

The current discharge at 0°F (-18°C) for 10 seconds and maintain at least 7.5V.

CCA definition of various standards

Standards CountriesCCA Definition

JIS

SAE

BCI

DIN

Japan

USA

Germany

●What is SOC (StateofCharge)?

SOC is the charging condition of the battery, the state is expressed in percentage (%).

Definition of SOH in this product：

SK-8535 defines SOH 30% as the threshold of the battery replacement recommendation.

Test result shows "Replacement is necessary" when measured SOH is 30% or less and test

result of SOC is not "Charge/Retest".

※SOH(%) is calculated as the ratio of CCA standard value to CCA measured value. ※SOH(%) fluctuates due to the rate of deterioration and charging condition.

Definition of SOC in this product：

SK-8535 defines as SOC 100% when the battery voltage is higher than 12.756V. (Higher than

13.056V for the battery for industry) ※SK-8535 does not show the exact measurement voltage when testing the battery just after

an engine shutdown or just after charging. Test the battery after reducing the stimulated

condition according to the procedure mentioned in page 12.

BEFORE USE

2. Language / Date & Time Settings

●Set date and time before using this instrument. (Refer to "5. Date and Time Setting"

in page 37).

●Language changeable from English (default setting) to Japanese or simplified

Chinese. (Refer to "6. Language Setting" in page 38).

●What is Ripple Voltage?

Ripple Voltage is the feeble change of charging voltage which occurs when rectifying

the generated voltage by diode. If diode is damaged, the ripple voltage fluctuated

sharply and adversely affects battery and in-vehicle apparatus.

3. Others

●Protection film is put on the front plate of the

unit before shipment. Tear off the protection

film before using this instrument.

Tear off the protection film.

BATTERY CHECKER

SK-8535

CHARGE BADGOOD

MAX 32V

●Initial display shows the factory default

settings.

BATTERY TEST

●This instrument forced to be restarted if the testing battery is extremely

exhausted and cannot afford to supply the workable current.

●

Test the battery in the state of the engine shutdown to obtain the accurate

measurement.

●

When testing 24V battery, test each 12V battery which is connected in series.

●

When testing the battery on vehicle, test the parked car after turning off the power

supply of all in-vehicle apparatuses which are using the electricity from battery

and locking the car door to obtain the accurate measurement.

●

Test result may change when testing the same battery repeatedly. Also, test result

may change when testing the weak battery after using the printer.

●

Test result may change, even when testing the same battery, depending on the

battery condition or change the storage environment.

●Test results may be higher than usual just after driving. When testing the battery

test of such a car, test it after doing the following procedure.

・Turn on the headlights for approx. 20 seconds. ・Turn off the headlights and test it more than 3 minutes after turning off the

headlights.

In case of the test result is "Charge/Retest" by turning on the headlights, shorten

the time of turning on the headlights after re-charging the battery, and lengthen

the time of intervals before testing.

When you do not perform the procedure mentioned above or testing battery unit

just after charging, test after an interval more than 2 hours.

●This instrument judges the battery condition with testing the basic use of the lead

battery such as charge-discharge characteristics. Test result is not for judging

whether the special control function can use for the vehicle or not.

●This instrument is for testing fundamental battery performance, charging and

discharging ability, but not for judging the capability of actuating the special

control function such as idle reduction system.

For the batteries working with such funcitons, charging ability may be weakened

in its using process. When the relevant functions cannot be activated, check the

system details in the maintenance manual of the vehicle.

●

The maximum CCA displayed with this unit is up to 1400CCA.

CAUTION

BATTERY TEST

Test the SOC (State of Charge) and SOH (State of Health) of the battery.

①Connect Black and Red battery clips to

minus ○− and plus ○＋ battery terminals.

※Connect them to the nearest part of the

terminals is acceptable if the clips cannot

catch the battery terminals.

In this case, CCA may be measured lower

than the actual value.

Red

Black

Battery

●Make visual inspection for the battery to be tested before connecting battery clips

to the battery terminals.

●Replace the battery terminals if there is corrosion or crack occurs on the terminals.

●Connect the battery clips to the battery terminals tightly without loosening.

●Clean up the battery terminals and battery clips if there is greasy dirt.

●Do not test the battery which has any damages on its body or terminals. Replace

immediately.

●As for the battery which battery fluid almost decreases to LOWER line, refill the

purified water and make auxiliary charging.

●Replace the battery which battery fluid is discolored and decreases under the

LOWER line.

Test Preparation

BATTERY CHECKER

SK-8535

CHARGE BADGOOD

MAX 32V

●Make sure to connect the battery clips tightly to battery terminals

to obtain the accurate measurement.

●Clean up the battery terminals and the battery clips before testing

to obtain the accurate measurement.

CAUTION

+ 33 hidden pages

Kaise SK-8535 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual