Kaisai KFU-09HRDN1-QRC8GW, KFU-18HRFN1-QRC8W, KFU-12HRDN1-QRC8GW, KFU-12HRFN1-QRC8W, KFU-18HRFN1-QRC8GW Service Manual

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12F INVERTER SERIES

Service Manual 2013

12FSI-A-1310

CONTENTS

1. Precaution .................................................................................................................................................... 3

1.1 Safety Precaution .......................................................................................................................... 3

1.2 Warning ......................................................................................................................................... 3

2. Function ........................................................................................................................................................ 7

3. Dimension .................................................................................................................................................... 8

3.1 Indoor Unit ..................................................................................................................................... 8

3.2 Outdoor Unit ................................................................................................................................ 10

4. Refrigerant Cycle Diagram ........................................................................................................................ 11

5. Wiring Diagram .......................................................................................................................................... 12

5.1 Indoor Unit ................................................................................................................................... 12

5.2 Outdoor Unit ................................................................................................................................ 15

6 Installation Details ...................................................................................................................................... 19

6.1 Wrench torque sheet for installation ........................................................................................... 19

6.2 Connecting the cables ................................................................................................................ 19

6.3 Pipe length and the elevat ion ..................................................................................................... 20

6.4 Installation for the fir st time ......................................................................................................... 21

6.5 Adding the refrigerant after running t he s ystem for many years ................................................ 24

6.6 Re-installation w hi le t he indoor unit need to be repaired ........................................................... 25

6.7 Re-installation w hi le t he outdoor unit need to be repaired ......................................................... 27

7. Operation Characteristics ......................................................................................................................... 31

8. Electronic function .................................................................................................................................... 32

8.1 Abbreviation ................................................................................................................................ 32

8.2 Display function ........................................................................................................................... 32

8.3 Main Protection ........................................................................................................................... 33

8.4 Operation Modes and Functions ................................................................................................. 36

9. Troubleshooting ......................................................................................................................................... 52

9.1 Indoor Unit Error Display ............................................................................................................. 52

9.2 Diagnosis and Solution ............................................................................................................... 53

1. Precaution

1.1 Safety Precaution

 To prevent injury t o t he us er or other people and property damage, the following

instructions m us t be followed.

 Incorrect operation due to ignoring inst ruction will cause harm or damage.  Before service the unit, be sur e t o read this service manual at first.

1.2 Warning

 Installation

 Do not use a defective or under rat ed circuit breaker. Use this appliance on a dedicat ed

circuit.

There is risk of fire or electric shock.

 For electrical work, contact the dealer, seller, a qualified electrician, or an authorized

service center.

Do not disassemble or repair the product, there is risk of fire or electr ic shock.

 Always ground t he product.

There is risk of fire or electric shock.

 Install the panel and the cover of control b ox securely.

There is risk of fire of electric shock.

 Always instal l a dedicated circuit and breaker.

Improper wiring or installation may cause fore or electric shock.

 Use the correctly rat ed breaker of f use.

There is risk of fire or electric shock.

 Do not modify or extend the power cable.

There is risk of fire or electric shock.

 Do not inst all, remove, or reinstall the unit by yourself (customer).

There is risk of fire, electric shock, explosion, or injury.

 Be caution when unpacking and installing the product.

Sharp edges could cause injur y, be especially careful of the case edges and t he f ins on the condenser and evaporator.

 For installation, always contact the dealer or an authorized service center.  Do not inst all the product on a defe ctive installation stand.  Be sure the install ation area does not deteriorate with a ge.

If the base collapses, the air conditioner could fall with it, causing pr operty damage, product failure, and personal injury.

 Do not let the air co nditioner run for a long t ime when the humidit y is very high and a

door or a windo w is le ft open.

 Take care to ensure that power cable could not be pulled out or damaged during

operation.

There is risk of fire or electric shock.

 Do not place any t hing on the power cable.

There is risk of fire or electric shock.

 Do not plug or unplug the power supply plug during operation.

There is risk of fire or electric shock.

 Do not touch (operation) the product with wet hands.  Do not place a heater or other appliance near the power cable.

There is risk of fire and electr ic shock.

 Do not allow water to run into electrical parts.

It may cause fire, failure of the product, or electric shock.

 Do not store or use flammable gas or combustible near the pro duc t .

There is risk of fire or failure of product.

 Do not use the pro duc t in a tightly closed space for a long time.

Oxygen deficiency could occur.

 When flammable gas leaks, turn off t he gas and open a windo w for ventilation before

turn the product on.

 If strange sound s or smoke comes from product, turn the breaker off or disconnect the

power supply cable.

There is risk of electric shock or fire.

 Stop operation and close the window in storm or hurricane. If possible, remove the

product from the window before the hurricane arrives.

There is risk of property damage, failure of product, or electric shoc k.

 Do not open the inle t gril l of the produ ct duri ng o peratio n. (Do not touc h the electr ost atic

filter, if the unit is so equipped.)

There is risk of physical injury, electric shock, or product failure.

 When the product is soaked, co ntact an authorized service center.

There is risk of fire or electric shock.

 Be caution that water could not enter the product.

There is risk of fire, electric shock, or product damage.

 Ventilate the product from time to time when operating it t ogether with a stove etc.

There is risk of fire or electric shock.

 Turn the main power off when cleaning or maintaining the product.

There is risk of electric shock.

 When the product is not be used for a long t ime, disconnect the power supply plug or

turn off the breaker.

There is risk of product damage or failure, or unintended operation.

 Take care to ensure that nob ody could step on or fall onto the outdoor unit.

This could result in person al in jury and product damage.

 CAUTION

 Always check for gas (refri ger ant) leakage after installation or repair of product.

Low refrigerant levels may cause failure of product.

 Install the drain h ose t o ensure that water is drained away pr op er l y.

A bad connection may cause water leakage.

 Keep level even when installing the product.

It can avoid vibration of water leakage.

 Do not install the product where the noise or hot air from the outdoor unit could da mage

the neighborho ods.

It may cause a problem for your neighbors.

 Use two or more people to lift and t r ansport the product.  Do not install the product where it will be exposed to se a wind (salt spray) directly.

It may cause corrosion on t he pr oduct . Corr osion, particularly on the co ndenser and evaporator fins, could cause product malfunction or inefficient operati on.

 Operational

 Do not expose th e sk i n directly to cool air f or long time. (Do not sit in the draft).  Do not use the product for speci al purposes, such as preserving foo ds, works of art etc.

It is a consumer air conditioner, not a precisi on refrigerant system.

There is risk of damage or loss of property.

 Do not block the i nl e t or outlet of air flow.  Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.

There is risk of fire, electric shock, or damage to the plastic part s of the product.

 Do not touch the metal parts of the product when removing the air filter. They are very

sharp.

 Do not step on or put anything on the product . (outdoor units)  Always insert the filt er securely. Clean the filter every two weeks or more often if

necessary.

A dirty filter r educes the efficiency of the air conditioner and could cause product malfun c t ion or damage.

 Do not insert hands or other objects through air inlet or outl e t while the product is

operated.

 Do not drink the water drained from the product.  Use a firm stool or ladder when cleanin g or m a i ntaining the pr oduct.

Be careful and avoid pers onal injury.

 Replace the all batter i e s in the remote control with new ones of the same type. Do not

mix old and new batteries or different types of batteries.

There is risk of fire or explosion.

 Do not recharge or disassemble the batteries. Do not dispose of batt er i es in a fire.

They may burn of explode.

 If the liquid from t he batteries gets onto your skin or clothes, wash it well with clean

water. Do not use the remote of the batteries have leaked.

2. Function

Model Names of Indoor/Outdoor Units

Inverter

Capacity Indoor units Outdoor units

KFU-09HRDN1-QRC8W KOB-09HFN1-QRC8W

KFU-09HRDN1-QRC8GW KOB-09HFN1-QRD0GW

12k

KFU-12HRFN1-QRC8W KOB-12HFN1-QRC8W

KFU-12HRDN1-QRC8GW KOB1-12HFN1-QRD0GW

18k

KFU-18HRFN1-QRC8W KOC-18HFN1-QRC4W KFU-18HRFN1-QRC8GW KOC1-18HFN1-QRC8GW KFU-18HRFN1-QRD0GW KOZ-18HFN1-QRD0GW

24k

KFU-24HRFN1-QRC8W

KOF-24HFN1-QRC8W

KFU-24HRDN1-QRC8GW

KOF-24HFN1-QRC8GW

KFU-24HRFN1-QRD0GW

KOF-24HFN1-QRD0GW

Killer Of For m aldehyde

Silver Ico Filter(O)

Vitamin C Filter(O)

3M HAM Filter(O)

Bio Filter(O)

Golden Fin(O)

Ionizer(O)

Compressor Crankcase Heater(O)1W Standby(O)

Louver Position Memory Function

Refrigerant Leakage Detect

Self-diag. Function

Hydrophilic Aluminum Fin

Anti-rust Cabinet

Valve Protection Cover

PTC Heating Belt(O)

Filter

2 ways of drainage(O)

O: optional function

3. Dimension

3.1 Indoor Unit

Model

W D H

KFU-09HRDN1-QRC8W 800 188 275

KFU-09HRDN1-QRC8GW 800 188 275

KFU-12HRFN1-QRC8W

800

188

275

KFU-12HRDN1-QRC8GW 800 188 275

KFU-18HRFN1-QRC8W

940

205

275

KFU-18HRFN1-QRC8GW 940 205 275 KFU-18HRFN1-QRD0GW 940 205 275

KFU-24HRFN1-QRC8W

1045

235

315

KFU-24HRDN1-QRC8GW 1045 235 315

KFU-24HRFN1-QRD0GW

1045

235

315

Model

L(mm)

R(mm)

H(mm)

Dimension of installation hole(mm)

KFU-09HRDN1-QRC8W

100 95 45

￠65

KFU-09HRDN1-QRC8GW

KFU-12HRDN1-QRC8GW

KFU-12HRFN1-QRC8W

KFU-18HRFN1-QRC8W

110 100 45 KFU-18HRFN1-QRC8GW

KFU-18HRFN1-QRD0GW

Model L(mm) R(mm) H(mm) Dimension of installation hole(mm)

KFU-24HRFN1-QRC8W

293 163 45

￠65

KFU-24HRDN1-QRC8GW

KFU-24HRFN1-QRD0GW

3.2 Outdoor Unit

More than 30cm

More than 60cm

More than 200cm

More than 30cm

More than 60cm (Service space)

Fence or

obstacles

Model W D H W1 A B

KOB-09HFN1-QRC8W 780 250 540 843 549 276

KOB-09HFN1-QRD0GW 780 250 540 843 549 276

KOB-12HFN1-QRC8W 780 250 540 843 549 276

KOB1-12HFN1-QRD0GW 780 250 540 843 549 276

KOC-18HFN1-QRC4W 760 285 590 823 530 290

KOC1-18HFN1-QRC8GW 760 285 590 823 530 290

KOZ-18HFN1-QRD0GW 810 310 558 874 549 325

KOF-24HFN1-QRC8W 845 320 700 908 560 335 KOF-24HFN1-QRC8GW 845 320 700 908 560 335 KOF-24HFN1-QRD0GW 845 320 700 908 560 335

4. Refrigerant Cycle Diagram

CHECK VALVE (Heating Model only)

CAPILIARY TUBE

LIQUID SIDE

GAS SIDE

HEAT EXCHANGE (EVAPORATOR)

HEAT EXCHANGE (CONDENSER)

Compressor

2-WAY VALVE

3-WAY VALVE

4-WAY VALVE

COOLING HEATING

T2 Evaporator temp. sensor

T1 Room temp. sensor

T3 Condenser temp. sensor

Accumulator

T5 Discharge temp. sensor

T4 Ambient temp. sensor

INDOOR OUTDOOR

5. Wiring Diagram

5.1 Indoor Unit

KFU-09HRDN1-QRC8W, KFU-09HRDN1-QRC8GW

KFU-12HRFN1-QRC8W, KFU-12HRDN1-QRC8GW, KFU-18HRFN1-QRC8W, KFU-18HRFN1-QRC8GW, KFU-18HRFN1-QRD0GW , KFU-24HRFN1-QRC8W,

KFU-24HRFN1-QRD0GW

KFU-24HRDN1-QRC8GW

5.2 Outdoor Unit

KOB-09HFN1-QRC8W

KOB-09HFN1-QRD0GW

KOB-12HFN1-QRC8W, KOC-18HFN1-QRC4W

KOB1-12HFN1-QRD0GW, KOZ-18HFN1-QRD0GW, KOC1-18HFN1-QRC8GW

KOF-24HFN1-QRC8W, KOF-24HFN1-QRD0GW, KOF-24HFN1-QRC8GW

6 Installation Details

6.1 Wrench torque sheet for installation

Outside diameter Torque Additional tightening torque

mm inch N.cm N.cm

Ф6.35 ¼ 1500(153kgf.cm) 1600(163kgf.cm) Ф9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm) Ф12.7 ½ 3500(357kgf.cm) 3600(367kgf.cm) Ф15.9 5/8 4500(459kgf.cm) 4700(479kgf.cm)

Ф19 ¾ 6500(663kgf.cm) 6700(683kgf.cm)

6.2 Connecting the cables

The power cord of connect should be selected according to the following specifications sheet.

Rated current of appliance Nominal cross-sectional area (mm²)

>3 and ≤6 0.75

>6 and ≤10 1 >10 and ≤16 1.5 >16 and ≤25 2.5

The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch.

6.3 Pipe length and the elevation

The pipe length and refrigerant amount:

Model

Pipe size

Standard

length

(m)

Max.

Elevation

B (m)

Max.

Length

A (m)

Additional refrigerant

(g/m)

Gas Liquid

KFU-09HRDN1-QRC8W+KOB-09HFN1-QRC8W

3/8’’

(Ф9.52)

¼’’

(Ф6.35)

5 8 20 20

KFU-09HRDN1-QRC8GW+KOB-09HFN1-QRD0GW

5 8 20 20

KFU-12HRFN1-QRC8W+KOB-12HFN1-QRC8W

5 8 20 20

KFU-12HRDN1-QRC8GW+KOB1-12HFN1-QRD0GW

5 8 20 20

KFU-18HRFN1-QRC8W+KOC-18HFN1-QRC4W

½’’

(Ф12.7)

¼’’

(Ф6.35)

5 10 25 20

KFU-18HRFN1-QRC8GW+KOC1-18HFN1-QRC8GW

5 10 25 20

KFU-18HRFN1-QRD0GW+KOZ-18HFN1-QRD0GW

5 10 25 20

KFU-24HRFN1-QRC8W+KOF-24HFN1-QRC8W

3/5’’

(Ф15.9)

3/8’’

(Ф9.52)

5 10 25 40

KFU-24HRDN1-QRC8GW + KOF-24HFN1-QRC8GW

5 10 25 40

KFU-24HRFN1-QRD0GW+KOF-24HFN1-QRD0GW

5 10 25 40

Caution:

The capacity test is based on the standard length and the maximum permissive length is based on the system reliability.

The oil trap should be installed per 5-7 meters.

6.4 Installation for the first time

Air and moisture in the refrigerant system have undesirable effects as below:

● Pressure in the system rises.

● Operating current rises.

● Cooling or heating efficiency drops.

● Moisture in the refrigerant circuit may freeze and block capillary tubing.

● Water may lead to corrosion of parts in the refrigerant system.

Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and evacuated

to remove gas and moisture from the system.

Gas leak check (Soap water method):

Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes have leakage.

1. Air purging with vacuum pump

1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and 3-way

valves are set to the closed position.

2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..

3) Connect the charge hose of handle hi connection to the vacuum pump.

4) Fully open the handle Lo of the manifold valve.

(Indoor unit)

(Liquid side)

(Gas side)

Vacuum

pump

Vacuum

pump

Handle Hi

Two-way valve

Manifold valve

Compound meter

Pressure

gauge

0.1M

Handle Lo

Charge hose

(Outdoor unit)

Three

-way valve

5) Operate the vacuum pump to evacuate.

6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If the meter does not indicate -0.1Mpa after pum ping 30 minutes, it should be pump ed 20 minutes more. If the pressure can’t achi eve -0.1Mpa after pum ping 50 minutes, please check if there are some leakage points.

Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).

7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas

coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve.

8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.

2. Air purging by refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed positi on.

2). Connect the charge set and a char ging cylinder to the service port of the 3-way valve.

3). Air purging. Open the valves on the charging cylinder and the charge set. Purge t he air by loosening the flare nut on the 2-way valve approxim at ely 45’ for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tight en the flare nut on the 2-way valve.

4). Check the gas leakage.

Check the flare connections for gas leakage.

5). Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximatel y 45’ until the gauge indicates 0.3 to 0.5 Mpa.

6). Disconnect the charg e set and th e char gi ng cyli nder, and set the 2-way and 3-way valves to t he ope n position. Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap. Be sure to use a torque wrench to t ighten the service port cap to a torque 18N ·m. Be sure to check the gas leakage.

3. Add i n g t h e refrigerant if the pipe length >5m

Procedure:

1). Connect the charge hose to t he c har ging cylinder , open t he 2-way valve and the 3-way valve.

Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.

2). Purge the air from the charge h ose.

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

Electronic scale

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with l i qui d r efrigerant.

6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner bef or e di s connecting the hose.

7). Mount the valve stem caps and the service port

Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.

6.5 Adding the refrigera nt after running the system for many years

Procedure:

1). Connect the charge hose to t he 3-way service port, open the 2-way valv e and t he 3-way valve.

Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge h ose.

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4) Operate the air conditioner at the cooling mode.

5) Open the valves (Low side) on the charge set and charge the system with l i qui d r efrigerant.

Electronic scale

6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3-way valve’ s ser vice port immediately and turn off the air conditioner before disconnecting the hose.

7). Mount the valve stem caps and the service port

Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.

6.6 Re-installation while the indoor unit need to be repaired

1. Co l lec t ing the refrigerant into the outdoor unit

Procedure

1). Confirm that both t he 2-way and 3-way valves are set to the opened position Remove the valve stem caps and confirm that the valve stems are i n t he opened position. Be sure to use a hexagonal wrench to operate the valve stems.

2). Connect the charge hose with the push pin of handle lo to the 3-way v alv es gas ser vice port.

3). Air purging of the charge hose. Open the handle Lo valve of the ma ni fold valve slightly to purge air from the c harge hose for 5 seconds and then close it quickly.

4). Set the 2-way valve to the close pos ition.

5). Operate the air conditi oner at t he cooling cycle and stop it when the gauge indi cat es 0.1MPa.

6). Set the 3-way valve to the closed position immediately Do this quickly so that the gaug e ends up indicating 0.3 to 0.5Mpa. Disconnect the charge set , and tighten the 2-way and 3-way v alve’s stem nuts. Use a torque wrench to tight en t he 3-way valves service port cap to a torque o f 18N.m. Be sure to check for gas lea kage.

2. Air purging by the refrigerant

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the closed positi on.

2). Connect the charge set and a char ging cylinder to the service port of the 3-way valve Leave the valve on the chargin g cylinder closed.

3). Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approxim at ely 45’ for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tight en the flare nut on the 2-way valve.

4). Check the gas leakage Check the flare connections for gas leakage.

6). Disconnect the charg e set and th e char gi ng cyli nder, and set the 2-way and 3-way valves to t he ope n position Be sure to use a hexagonal wrench to operate the valve stems.

7). Mount the valve stems nuts and the service port cap Be sure to use a torque wrench to t ight en the service port cap to a torque 18N.m.

Be sure to check the gas leakage.

6.7 Re-installation while the outdoor unit need to be repaired

1. Evacuation for the whole system

Procedure:

1). Confirm that both the 2-way and 3-way valves are set to the opened position.

2). Connect the vacuum pump t o 3-way valve’s service port.

3). Evacuation for approxi mately one hour. Con firm that the compound meter indicates -0.1Mpa.

4). Close the valve (Low side) on the charge set, turn off the vacu um pump, and confirm that the gauge needle does not move (appr oximately 5 minutes after tur ning off the vacuum pump).

5). Disconnect the charge hose from the vacuum pump.

2. Refrigerant charging

Procedure:

1). Connect the charge hose to t he c har ging cylinder, open the 2-w ay valve and the 3-way valve

Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.

2). Purge the air from the charge hose

Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic scale and record the weight.

4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant If the system cannot be char ge w ith the specified amount of refrigerant, or can be charged with a little at a time (approximately 150g each t ime) , operating the air condition er in the cooling cycle; however, one time is not sufficient, w ait approximately 1 minute and then repeat the procedure.

5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valve’s service port immediately

If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose.

6). Mounted the valve stem cap s and the service port

Use torque wrench to tighten the service port cap to a torque of 18N.m.

Electronic scale

Be sure to check for gas leakage

7. Operation Characteristics

Temperature

Mode

Cooling operation Heating operation Drying operation

Room temperature

≥17℃ ≤30℃ ＞10℃

Outdoor temperature

0℃～50℃

-15℃～30℃ 0℃～50℃

-15℃～50℃

(For the models with

low temperature

cooling system)

CAUTION:

1. If the air conditioner is used beyond the above conditions, certain safety protection features may come into operation and cause the unit to operate abnormally.

2. The room relative humidity should be less than 80%. If the air conditioner operates beyond th is figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its maximum angle (vertically to the floor), and set HIGH fan mode.

3. The optimum performance will be achieved during this operating temperature zone.

8. Electronic function

8.1 Abbreviation

T1: Indoor room temperature T2: Coil temperature of evaporator T3: Coil temperature of condenser T4: Outdoor ambient temperature T5: Com pres sor discharge temperature

8.2 Display function

8.2.1 Icon explanation on indoor display board.

ION indication lamp(opti onal function)：This lamp illuminates when Clean Air feature is activated.

DEFROST indi cation lamp( For cooling & heating models only): Lights up

when the air conditioner starts defrosting automatically or when the warm air control feature is activated in heating operation.

OPERATION i ndication lamp：This lamp illuminates when the air conditioner is in

operation.

TIMER indication lamp：Lights up during Timer operation.

Temperature indicator：

Displays the temperature settings when the air conditioner

is operational. Displays the malfunction code.

8.3 Main Protection

8.3.1 Time delay at restart for compressor

1 minute delay for the 1st time start-up and 3 minutes delay for others.

8.3.2 Temperature protection of compressor top

The unit will stop working when the compressor top temp. protector cut off, and will restart after the compressor top temp. protector restart.

8.3.3 Temperature protection of compressor discharge

When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules:

---Compressor discharge temp. T5>115℃ for 5s, compressor stops and restarts up till T5<90℃

---110<T5<115℃, decrease the frequency to the lower level every 2 minutes.

---105<T5<110℃, keep running at the current frequency.

----T5<105℃, no limit for frequency.

8.3.4 Fan Speed is out of control

When Indoor Fan Speed keeps too low (300RPM) f or certain time, the un it will stop a nd the LED will displa y the failure

8.3.5 Inverter module protection

The Inverter module has a protection function about current, voltage and temperature. If these protections happen, the corresponding code will display on indoor unit and the unit will stop working.

8.3.6 Indoor fan delayed open function

When the unit starts up, the louver will be active immediately and the indoor fan will open 10s later. If the unit runs in heating mode, the indoor fan will be also controlled by anti-cold wind function.

8.3.7 Compressor preheating functions

Preheating permitting condition: If T4(outdoor ambient temperature)＜3℃ and the machine connects to power supply newly or if T4＜3℃ and

compressor has stopped for over 3 hours, the compressor heating cable will work. Preheating mode: A weak current flow through the coil of compressor from the wiring terminal of the compressor, then the

compressor is heated without operation. Preheating release condition: If T4＞5℃ or the compressor starts running, the preheating function will stop.

8.3.8 Sensor protection at open circuit and breaking disconnection.

When there’s one temperature sensor in malfunction, the air conditioner will display error code and will not stop immediately, to avoid the case that the air conditioner is in urgent need.

For KFU-09HRDN1-QRC8GW, KFU-12HRDN1-QRC8GW, KFU-18HRFN1-QRC8GW,

KFU-18HRFN1-QRD0GW, KFU-24HRDN1-QRC8GW , KFU-24HRFN1-QRD0GW models:

Fault temp. sensor

Operation in cooling, drying and fan only mode

Operation in heating mode

Run supposed T1=26℃ high fan speed

Run supposed T1=26℃ medium fan speed

Normal

During the first 1 minute of compressor op erat ion, indoor

fan shuts off. After that, in door f an r uns at medium fan speed for 1 minute and then r esume to the setting fan

speed.

Run with compressor

frequency≤F14

3 minutes’ defr os t in g every 40 minutes when T4<7℃; 2

minutes’ defrosting every 90 minutes when T4≥7

℃

Run supposed T4=50℃

Run supposed T4=15℃

Run supposed T4=50℃

Run supposed T4=15℃

For other models:

Fault temp. sensor

Operation in cooling, dry ing and fan only mode

Operation in heating mode

Run supposed T1=26℃ high fan speed

Run supposed T1=26℃ medium fan speed T2

Refer to table 1

Refer to table 2

Run with compressor

frequency≤F14

3 minutes’ de fros ting every 40 minutes when T4<7℃;

2 minutes’ defrosting every 90 minutes when T4≥7

℃

Run supposed T4=50℃

Run supposed T4=15℃

Run supposed T4=50℃

Run supposed T4=15℃

F12

F4(30 minutes on+3

minutes off)

table 1

F12(Indoor fan 1 minute off, 1 minute medium fan speed then the setting fan speed.)

table 2

8.4.9 Refrigerant leakage detection

This function is only active in cooling mode. It can better prevent the compressor being damaged by refrigerant leakage or compressor overload. Open condition: Define the evaporator coil temp.T2 of the compressor just starts running as Tcool. In the beginning 5 minutes after the compressor starts up, if T2 ＜Tcool－2℃ does not keep continuous 4

seconds and this situation happens 3 times, the display area will show “EC” and AC will turn off.

8.4.10 Zero crossing detection error protection(only for KFU-09HRDN1-QRC8W,

KFU-09HRDN1-QRC8GW, KFU-12HRDN1-QRC8GW, KFU-24HRDN1-QRC8GW)

If AC detects time interval is not correct for continuous 240s, the unit will stop and the LED will disp lay the failure. The correct zero crossing signal time interval should be between 6-13ms.

8.4 Operation Modes and Functions

8.4.1 Fa n m ode

(1) Outdoor fan and compressor stop. (2) Temperature setting function is disabled, and no setting temperature is displayed. (3) Indoor fan can be set to high/med/low/auto. (4) The louver operates same as in cooling mode. (5) Auto fan:

5.0

4.0

2.5

1.0

6.0

T1-24

H (H-L)*0.75+L (H-L)*0.5+L (H-L)*0.25+L L

8.4.2 Cooling Mode

8.4.2.1 Compressor running rules

The maximum operation frequency of compressor after starting submits to following rule.

50 49

Fmax=T4FREMAX1

Fmax=T4FREMAX2

Fmax=T4FREMAX3

Fmax=T4FREMAX4

Fmax=T4FREMAX5

Fmax=T4FREMAX6

Fmax=T4FREMAX7

Meanwhile, the maximum frequency is limited by the indoor fan speed.

Indoor fan speed Maximum frequency High speed / turbo functio n No limit Silent mode Fixed at F3

If users switch on AC by remote controller, the compressor will run at the Fmax frequency for 7 minutes according to the outdoor ambient temp. During the 7 minutes, the frequency limitation is ac tive. 7 minutes later, the compressor running frequency will be controlled as below:

3.5

3.0

2.5

2.0

1.5

1.0

0.5

T1-Ts

-1.0

0.0

-1.5

I J

While the zones of A,B,C... are corresponding to different compressor running frequency.

Note:

When T1-Ts keeps in the same temp. zone for 3 minutes, the compressor will run as the below rules: A:Increase the frequency to 3 grade higher until to FREMAX.

B~E: Increase the frequency to 2 grade higher until to FREMAX. F~G: Increase the frequency to 1 grade higher until to FREMAX. H: Keep the current frequency. : I: Decrease the frequency to 1 grade lower until to F1. J: Run at F1 for 1h.(if T1-Ts<-2℃, the compressor will stop) Meanwhile, the compressor running frequency is limited by the current.

CoolT4Zone5I

CoolT4Zone4I

CoolT4Zone3I

CoolT4Zone2I

CoolT4Zone1I

49 45

44 41

40 33

8.4.2.2 Outdoor fan running rules

Cooling

While A,B,C…means different fan speed of outdoor unit.

8.4.2.3 Indoor fan running rules

In cooling mode, indoor fan runs all the time and the speed can be selected as high, medium, low, auto and silent. When the compressor is running, the indoor fan is controlled as below:

The auto fan acts as below rules:

5.0

4.0

2.5

1.0

6.0

T1-Ts

H (H-L)*0.75+L (H-L)*0.5+L (H-L)*0.25+L L

8.4.2.4 Condenser temperature protection

---55℃<T3<60℃, the compressor frequency will decrease to the lower level until to F1 and then runs at F1.If T3<54℃, the compressor will keep running at the current frequency.

---T3<52℃, the compressor will not limit the frequency and resume to the former frequency.

---T3>60℃ for 5 seconds, the compressor will stop until T3<52℃.

8.4.2.5 Evaporator temperature protection

---T2<0℃, the compressor will stop and restart when T2>=5℃.

---0℃≦T2<4℃, the compressor frequency will be limited and decreased to the lower level

---4℃≤T2≤7℃, the compressor will keep the current frequency.

---T2>7℃, the compressor frequency will not be limited.

8.4.3 Heating Mode

8.4.3.1 Compressor running rules

The maximum operation frequency of the compressor after starting submits to the following rule.

Fmax=T4FREHEATMAX1

Off

33 28

22 21

15 14

12 11

6 5

Fmax=T4FREHEATMAX2

Fmax=T4FREHEATMAX3

Fmax=T4FREHEATMAX4

Fmax=T4FREHEATMAX5

Fmax=T4FREHEATMAX6

Fmax=T4FREHEATMAX7

Fmax=T4FREHEATMAX8

-3

-4

-7

-8

-11

-12

-15

-16

Fmax=T4FREHEATMAX9

Fmax=F21

Fmax=F22

Fmax=F23

Fmax=F24

Fmax=F25

Meanwhile, the maximum frequency is limited by the indoor fan speed.

Indoor fan speed Maximum frequency

High speed/8 degree heat ing/ t ur bo function

No limit

Medium speed

FHeatMaxMidFan

Low speed/sleep mode

FHeatMaxLowFan

Silent mode

Fixed at F3

If users switch on AC by remote controller, the compressor will run at the Fmax frequency for 7 minutes according to outdoor ambient temp. During the 7 minutes, the frequency limitation is active.

7 minutes later, the compressor running frequency will be controlled as below:

+5.0

+4.5

+3.5

+3.0

+2.5

+2.0

+1.5

T1-Ts+¦¤T

+1.0

+0.5

+4.0

While the zones of A,B,C... are corresponding to different compressor running frequency. ΔT=0℃ as default.

Note:

When T1-Ts keeps in the same temp. zone for 3 minutes, the compressor will run as the below rules: A: Increase the frequency to 3 grade higher until to FREMAX.

B~E: Increase the frequency to 2 grade higher until to FREMAX. F~G: Increase the frequency to 1 grade higher until to FREMAX. H: Keep the current frequency. I: Decrease the frequency to the 1 grade lower until to F1. J: Run at F1 for 1h.(if T1-Ts-ΔT >6℃, the compressor will stop) Meanwhile, the compressor running frequency is limited by the current.

HeatT4Zone4I

9.0

6.0

5.0

HeatT4Zone3I

HeatT4Zone2I

HeatT4Zone1I

8.4.3.2 Outdoor fan running rules

Heating

8.4.3.3 Indoor fan runnin g r ules

In heating mode, indoor fan can be selected as high, medium, low, auto and silent. The anti-cold- wind function is preferential. The running rules of anti-cold-wind function depend on both T1 and T2 that is more comfortable control.

When the compressor is running, the indoor fan is controlled as below:

If the compressor stops caused by the room temperature rising, the indoor fan will be forced to run

127

seconds with breeze. During this period, the anti-cold-wind is disabled. Auto fan action in heating mode:

-1.0

-2.0

-3.0

-4.0

0.0

T1-Ts+¦ ¤T

(H+-L)*0.4+L

(H+-L)*0.6+L

-5.0

-6.0

-6.5 H+

(H+-L)*0.8+L

(H+-L)*0.6+L

(H+-L)*0.2+L

8.4.3.4 Defrosting mode Condition of defrosting:

If any one of the following items is satisfied, AC will enter the defrosting mode. After the compressor starts up and keeps running, mark the minimum value of T3 from the 10

minutes to 15th

minutes as T30.

1)If the compressor cumulate running time is up to 29 minutes and T3< TCDI1, T3 ＋ T30SUBT3ONE≦T30.

2)If the compressor cumulate running time is up to 35 minutes and T3< TCDI2, T3 ＋ T30SUBT3TWO≦T30.

3)If the compressor cumulate running time is up to 29 minut es and T3< TCDI3 for 3 minutes.

4)If the compressor cumulate running time is up to 12 0 m inutes and T3<-15℃.

Condition of ending defrosting:

If any one of the following items is sa tisfied, the defrosting will finish and the mach ine will turn to normal heating mode.

----T3 rises to be higher than TCDE1℃.

----T3 keeps to be higher than TCDE2℃ for 80 seconds.

----The machine has run for 10 minutes in defrosting mode.

Defrosting action：

For KFU-09HRDN1-QRC8W, KFU-12HRFN1-QRC8W models:

Compressor

on off

off

4-way valve

Outdoor fan

Indoor fan

Indoor fan breeze(10s)

10s

no longer than 10m

30s

FrequencyF16

10s

Frequency F3

xx=60

For KFU-18HRFN1-QRC8W, KFU-24HRFN1-QRC8W models:

Compressor

on off

off

4-way valve

Outdoor fan

Indoor fan

Indoor fan breeze(10s)

no longer than 10m

Frequency

F16

30s

10s

Frequency

xx=90

For KFU-09HRDN1-QRC8GW, KFU-12HRDN1-QRC8GW models:

Compressor

on off

off

4-way valve

Outdoor fan

no longer than 10m

30s

10s

xx=20. For KFU-18HRFN1-QRC8GW , KFU-18HRFN1-QRD0GW, KFU-24HRFN1-QRD0GW and

KFU-24HRDN1-QRC8GW models:

Compressor

on off

off

4-way valve

Outdoor fan

no longer than 10m

30s

10s

xx=20

8.4.3.5 Evaporator coil temperature protection

TEstop

Resume

Off

Decrease

TEdown

TEnorm

Hold

Off: Compressor stops. Decrease: Decrease the running frequency to the lower level. Hold: Keep the current frequency. Resume: No limitation for frequency.

8.4.4 Auto-m o de

This mode can be chosen with remote controller and the setting temperature can be changed between 17~30℃. In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).

ΔT=T1-Ts Running mode

ΔT＞1℃

Cooling

-1<ΔT≤1℃

Fan-only

ΔT≤-1℃

Heating

Indoor fan will run at auto fan of the relevant mode.

The louver operates same as in relevant mode. If the machine switches mode between heating and cooling, the compressor will keep stopping for 15 minutes

and then choose mode according to T1-Ts. If the setting temperature is modified, the machine will choose running function again.

8.4.5 Drying mode

8.4.5.1 Indoor fan speed is fixed at breeze and can’t be changed. The louver angle is the same as in cooling mode.

8.4.5.2 Compressor running rules

2.0

1.5

1.0

T1-Ts

2.5

0.5

0.0

8.4.5.3 Low indoor room temperature protection In drying mode, if room temperature is lower than 10℃, the compressor will stop and not resume until room temperature exceeds 12℃.

8.4.5.4 Evaporator anti-freezing protection, condenser high temperature protection and outdoor unit frequency limit are active and the same as that in cooling mode.

8.4.5.5 The outdoor fan operates the same as in cooling mode.

8.4.6 Forced operation function

8.4.6.1 Enter forced operation function: When the machine is off, pressing the touch button will carry the machine to forced auto mode. If pressing the button once again within 5 seconds, the machine will turn into forced cooling mode. In forced auto, forced cooling or any other operation mode, pressing touch button will turn off the machine.

8.4.6.2 In forced operation mode, all general protections and remote control are available.

8.4.6.3 Operation rules: Forced cooling mode: The compressor runs at F2 frequency and indoor fan runs as breeze. After running for 30 minutes. the machine will turn to auto mode as 24℃ setting temperature. Forced auto mode: The action of forced auto mode is the same as normal auto mode with 24℃ setting temperature.

8.4.7 Timer function

8.4.7.1 Timing range is 24 hours.

8.4.7.2 Timer on. The machine will turn on automatically when reaching the setting time.

8.4.7.3 Timer off. The machine will turn off automatically when reaching the setting time.

8.4.7.4 Timer on/off. The machine will turn on automatically when reaching the setting “on” time, and then turn off automatically when reaching the setting “off” time.

8.4.7.5 Timer off/on. The machine will turn off automatically when reaching the setting “off” time, and then turn on automatically when reaching the setting “on” time.

8.4.7.6 The timer function will not change the AC current operation mode. Suppose AC is off now, it will not start up firstly afte r setting the “timer off” function. And when reaching the setting time, the timer LED will be off and the AC running mode has not been changed.

8.4.7.7 The setting time is relative time.

8.4.8 Sleep function mode

8.4.8.1 Operation time in sleep mode is 7 hours. After 7 hours the AC quits this mode and turns off.

8.4.8.2. Operation process in sleep mode is as follow: When cooling, the setting temperature rises 1℃ (be lower than 30℃) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed as low speed. When heating, the setting temperature decreases 1℃ (be higher than 17℃) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed as low speed. (Anti-cold wind function has the priority)

8.4.8.3 Timer setting is available

8.4.8.4 When user uses timer off function in sleep mode (or sleep function in timer off mode), if the timing is less than 7 hours, sleep function will be cancelled when reaching the setting time. If the timing is more than 7 hours, the machine will not stop until reaches the setting time in sleep mode.

8.4.9 Auto-Restart function

The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart module. In case of a sudden power failure, the module memorizes the setting conditions before the power failure. The unit will resume the previous operation settin g (not including swing function) automatically after 3 minutes when power returns.

If the memorization condition is forced cooling mode, the unit will run in cooling mode for 30 minutes and turn to auto mode as 24℃ setting temp.

If AC is off before power off and AC is required to start up now, the compressor will have 1 minute delay when power on. Other conditions, the compressor will have 3 minutes delay when restarts.

8.4.10 8℃ Heating(optional)

In heating operation, the preset temperature of the air conditioner can be as lower as 8℃, which keeps the room temperature steady at 8℃ and prevents household things freezing when the house is unoccupied for a long time in severe cold weather.

8.4.11 Frequency limitation protection

VOLT_RST1_ADD

Normal

VOLT_LIM_FREQ1_ADD

VOLT_LIM1_ADD

VOLT_RST2_ADD

VOLT_LIM2_ADD

VOLT_LIM_FREQ2_ADD

The PCB will detect the voltage of power supply and adjust the compressor running frequency to protect the

system. In the first 10 seconds after power on, this protection is inactive. When this protection happens, it will last 3 minutes and then the PCB will detect the power supply voltage

again.

9. Troubleshooting

9.1 Indoor Unit Error Display

Operation lamp Timer lamp Display LED STATUS

☆ 1 time

X E0

Indoor unit EEPROM parameter error

☆ 2 times

X E1

Indoor / outdoor units communication error

☆ 3 times

X E2

Zero crossing signal detection error(only for

MS12FU-09HRDN1-QRC8W, MS12FU-09HRDN1-QRC8GW, MS12FU-12HRDN1-QRC8GW, MS12F-24HRDN1-QRC8GW)

☆ 4 times

X E3 Indoor fan speed has been out of control

☆ 5 times

X E4

Open circuit or short circuit of indoor room temper ature T1 sensor

☆ 6 times

X E5

Open circuit or short circu i t of evaporator coil temperature T2 sensor

☆ 7 times

X EC Refrigerant Leakage Detection

☆ 2 times

O F1

Open circuit or short circuit of outdoor ambient T4 temperature sensor

☆ 3 times

O F2

Open circuit or short circuit of condenser coil temperature T3 sensor

☆ 4 times

O F3

Open circuit or short circuit of compressor discharge T5 temperature sensor

☆ 5 times

O F4 Outdoor unit EEPROM parameter error

☆ 6 times

O F5 Outdoor fan speed has been out of control

☆ 1 times

☆

P0 IPM malfunction or IGBT over-strong current pr ot ection

☆ 2 times

☆

P1 Over voltage or over low voltage protection

☆ 3 times

☆

High temperature protect ion of compressor top diagnosis and solution(Only for KFU-24HRFN1-QRC8W, KFU-24HRFN1-QRD0GW and KFU-24HRDN1-QRC8GW models)

☆ 5 times ☆

P4 Inverter compressor drive error

O（light） X（off） ☆（flash）

9.2 Diagnosis and Solution

9.2.1 EEPROM parameter error diagnosis and solution(E0)

If the EEPROM chip is welded on main PCB, replace the main PCB directly. Otherwise, check whether the EEPROM chip plugged in main PCB well?

Yes

Correct the connection.

Replace the indoor main

PCB.

Shut off the power supply and

turn it on 5 seconds later. Is it

still displaying the error code?

EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.

9.2.2 Indoor unit and outdoor unit communication protection error diagnosis and solution (E1)

Yes

Measure Vs, is it moving alternately between positive value and negative value? (Vs is the voltage between S and N of outdoor unit.)

Yes

Power off, then turn on the unit 5 seconds later(reconnect the power wire).Is the error still displaying after several minutes?

Yes

Change the outdoor main PCB.

Power on. Is the error extinguished?

Check all the wirings between indoor and outdoor, indoor main PCB and outdoor main PCB following the wiring diagram. Are all the wirings connected correctly?

Is the wiring to the indoor main PCB connected correctly?

Change the indoor main PCB.

Yes

Change the outdoor main PCB.

Is the wiring to the outdoor main PCB connected correctly?

Power on. Is the error extinguished?

Change the indoor main PCB.

9.2.3 Zero crossing detection error diagnosis and solution(E2)

Check if the connections and

power supply is normal?

Correct the connections. Turn on the unit when the power supply is good.

Yes

Indoor main PCB is

defective. Replace indoor

main PCB.

9.2.4 Fan speed has been out of control diagnosis and solution (E3/F5)

Shut off the power supply

and turn it on 5 seconds later. Is it still displaying

the error code?

Shut off the power supply, rotate the fan by hand. Does it rotate properly?

The unit operates normally.

Find out the cause and

have it solved. For

example, check

whether the fan is

blocked or the bearing

is broken?

Check the wires of fan

motor. Are all the

connections good?

Yes

Correct the connections.

Yes

Check whether the main PCB is

normal through index 2?

Yes

Check whether the fan

motor is normal through

index 1?

Yes

Replace the fan

motor

Replace the

main PCB.

The

malfunction is

solved?

If the

malfunction is

still existing,

replace the

main PCB

Index 1:

1. Indoor AC Fan Motor Measure the resistanc e value of each winding by using the tester.

2.Outdoor or indoor DC Fan Motor (control chip is in fan motor)

Measure the resistance value of each winding by using the tester. If any resistance value is zero, the fan motor must have problems and need to be re placed.

3. Outdoor or indoor DC Fan Motor ( control chip is in on PCB)

For WZDK36-38G-W, WZDK40-38G-W-1 :

1) Release the UVW connector. Measure the resistance of U-V, U -W, V-W. If the resistance is not equal to each other, the fan motor must has problems and need to be replaced. Otherwise, go to step 2.

For other motors:

NO. 1 2 3 4

Color

Orange

Grey

White

Pink

Black

Signal

Vcc

GND

Color

Red

Blue

Yellow

Signal

W V U

2) Release the UVW connector. Measure the resistance of U-V, U -W, V-W. If the resistance is not equal to each other, the fan motor must has problems and need to be replaced. Otherwise, go to step 2.

3) Power on and when the unit is in standby, measure the voltage of pin4-5 in feedback signal connector. If the value is not 5V, change the PCB. Otherwise, go to step 3.

4) Rotate the fan by hand, measure the voltage of pin1-5, pin 2-5 and pin 3-5 in feedback signal connector. If any voltage is not positive voltage fluctuation, the fan motor must has problems and need to be replaced.

Index2: 1: Indoor AC Fan Motor Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure the

voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power supply)or 50V(115V power supply), the PCB must has problems and need to be replaced.

2. Indoor or Outdoor DC Fan Motor(control chip is in fan motor)

Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.

DC motor voltage input and output

NO.

Color

Signal

Voltage

Red

Vs/Vm

280V~380V

---

Black

GND

White

Vcc

14-17.5V

Yellow

Vsp

0~5.6V

6 Blue FG 14-17.5V

9.2.5 Open circuit or short circuit of temperature sensor diagnosis and solution

(E4/E5/F1/F2/F3)

Check the connections

between temperature

sensor and PCB. Are

the connections good?

Correct the connections.

Yes

Replace indoor or outdoor PCB.

Replace the sensor and check if the problem happen again?

Check the resistance value of the sensor via table1 and table 2, is it normal?

9.2.6 Refrigerant Leakage Detection diagnosis and solution (EC)

Is there cool air blowing out from indoor air outlet?

Yes

Check if T2 sensor is well

fixed. Correct the installation

or replace T2 sensor. Does

the problem remain again?

Is there any leakage? Especially the connection parts, such as the gas valve and the liquid valve.

Shut off the power supply and turn it on 5 seconds later. Is it still displaying the error code?

Replace indoor PCB.

Yes

Repair the leakage and

recharge the refrigerant.

Yes

Clear the blocking.

Yes

Is there any block ing? (Such as the capillary or the welded points of the pipes.)

9.2.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0)

Check if the wiring between main PCB and compressor connected by error and if the wires and connectors are broken?

Correct the connection or

replace the wires and

connectors.

Yes

Check if the IPM installed correctly.

Correct the installation, tighten the screws and

apply silicon grease.

IPM continuity check. Check if the IPM terminal resistance values are uniform.

Yes

Replace the IPM board or replace

the main PCB if the IPM board and

main PCB are integrated together.

Check if the outdoor fan runs

properly or the outdoor unit

ventilation is good.

Yes

Refer to the solution of fan speed

has been out of control

malfunction . Find out the cause

and have it solved.

Yes

Check if the compressor resistance

values are uniform .

Replace the compressor.

Yes

Replace the outdoor main PCB if the

main PCB and IPM are separate.

9.2.9 Over voltage or too low voltage protection diagnosis and solution(P1)

Check if the power supply is

normal.

Check if all the connections and wires are good?

Disconnect the unit with power

supply and try to restart the unit

when power supply gets normal.

Yes

Correct the connections or replace

the wires.

Yes

Power on and when the unit is in

standby, check if the voltage

between P and N is around DC

310V or 340V or 380V? For different

kinds of units, the voltage differs.

Consult with technical engineer to

get definite value. Then start up the

unit, measure the voltage between

P and N. Is it in 220V~400V?

Replace outdoor mainl PCB.

Yes

Replace the IPM board if it is separate

with main PCB.

9.2.10 High temperature protection of compressor top diagnosis and solution(P2)

Check if the air flow system

of indoor and outdoor units

are obstructed?

Clear up the air inlet and outlet or the heat

exchanger of indoor and outdoor units.

Yes

Turn off the power supply and turn it on 10 minutes later.

Check if the unit can

start normally.

Check if the refrigerant

charge volume is normal?

Recharge the correct

refrigerant volume.

Refrigerant system is blocked, such

as capillary or welded point of pipes.

Yes

Check if all the connection, especially

the connection of OLP (Over Load

Protector) sensor is good.

Correct the connection.

Measure the resistance between the two ports of the OLP. Is it zero?

Yes

Replace the OLP.

Replace the outdoor control PCB.

Yes

9.2.11 Inverter compressor drive error diagnosis and solution(P4)

Check if the wiring between main PCB and compressor connected by error and if the wires and connectors are broken?

Correct the connection or

replace the wires and

connectors.

Yes

Check if the IPM installed correctly.

Correct the installation, tighten the screws and

apply silicon grease.

IPM continuity check. Check if the IPM terminal resistance values are uniform.

Yes

Replace the IPM board or replace

the main PCB if the IPM board and

main PCB are integrated together.

Check if the outdoor fan runs

properly or the outdoor unit

ventilation is good.

Yes

Refer to the solution of fan speed

has been out of control

malfunction . Find out the cause

and have it solved.

Yes

Check if the compressor resistance

values are uniform .

Replace the compressor.

Yes

Replace the outdoor main PCB if the

main PCB and IPM are separate.

Safety

Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity power in capacitor.

Electrolytic Capacitors

(HIGH VOLT AGE! CAUTION!)

Connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, - terminals of the electrolytic capacitor on the contrary side of the out door PC B.

Note: The picture above is only for reference. The plug of your side may be different.

Main parts check

1. Temperature sensor checking

Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature Sensors.

Room temp.(T1) sensor, Indoor coil temp.(T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(T5) sensor. Measure the resistance value of each winding by using the multi-meter.

Table 1: Some frequently-used R-T data for T1,T2,T3 and T4 sensor:

Temperature (℃) 5 10 15 20 25 30 40 50 60 Resistance Value (KΩ) 26.9 20.7 16.1 12.6 10 8 5.2 3.5 2.4

Table 2: Some frequently-used R-T data for T5 sensor:

Temperature (℃) 5 15 25 35 60 70 80 90 100 Resistance Value (KΩ) 141.6 88 56.1 36.6 13.8 9.7 6.9 5 3.7

Resistance value (KΩ)

Temperature (℃)

Spec.

Code 2T0032300844 2T0032400254 2T0032800645 2T0033000486

Model

KFU-09HRDN1-QRC8W KFU-12HRFN1-QRC8W KFU-18HRFN1-QRC8W KFU-24HRFN1-QRC8

T1,T2,T3,T4

Compressor DA108X1C-23EZ DA108X1C-23EZ DA130M1C-31FZ DA150S1C-20FZ

Indoor fan motor RPG20E

WZDK20-38G

(☆)

WZDK30-38G

(☆)

WZDK58-38G

(☆)

Outdoor fan

motor

WZDK35-38G

(☆)

WZDK35-38G(H)

(★)

WZDK35-38G(H)

(★)

WZDK50-38G

(☆)

Code 2T0032300888 2T0032400274 2T0032800688 2T0032900557

Model

KFU-09HRDN1-QRC8

KFU-12HRDN1-QRC8

KFU-18HRFN1-QRC8

KFU-24HRDN1-QRC8

Compressor ASN108D22UEZ ASN108D22UEZ DA130M1C-31FZ DA150S1C-20FZ

Indoor fan motor RPG20E RPG20E

WZDK30-38G

(☆)

RPG45C

Outdoor fan

motor

WZDK36-38G-W

(★)

WZDK36-38G-W

(★)

WZDK36-38G-W

(★)

WZDK50-38G

(☆)

Code 2T0032800695 2T0032900561

Model

KFU-18HRFN1-QRD0

KFU-24HRFN1-QRD0

Compressor DA130M1C-31FZ DA150S1C-20FZ

Indoor fan motor

WZDK30-38G

(☆)

WZDK58-38G

(☆)

Outdoor fan

motor

WZDK40-38G-W-1

(★)

WZDK50-38G

(☆)

Note: The motor marked “★”means DC fan motor with control chip in the PCB while the one marked “☆” means DC fa n motor with control chip in the fan motor.

2.Compressor checking

Measure the resistance value of each winding by using the tester.

Position Resistance Value

DA108X1C-23EZ DA130M1C-31FZ DA150S1C-20FZ

ASN108D22UEZ

Blue - Red

1.1Ω

(20℃)

1.77Ω (20℃)

0.95Ω (20 ℃)

1.5Ω

(20℃)

Blue Black

Red - Blue

3.IPM continuity check Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM.

Use a digital tester to measure the resistance between P and UVWN; UVW and N.

Digital tester Normal resistance value

(+)Red (-)Black

∞

(Several MΩ)

N U

Digital tester Normal resistance value

(+)Red (-)Black

∞

(Several MΩ)

V W

4.Indoor AC Fan Motor Measure the resistance value of each winding by using the tester.

Position Resistance Value

RPG20E RPG45C

Black - Red

430Ω±8% (20℃) 168Ω±8% (20℃)

White - Black 370Ω±8% (20℃) 141Ω±8% (20℃)

Kaisai KFU-09HRDN1-QRC8GW, KFU-18HRFN1-QRC8W, KFU-12HRDN1-QRC8GW, KFU-12HRFN1-QRC8W, KFU-18HRFN1-QRC8GW Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual