Kaindl SM180 Operation Manual

OPERATION MANUAL FOR
LOOKING THROUGH GRINDING
MACHINE SM180
Original manual
Please keep for further use!
Kaindl-Schleiftechnik REILING GmbH, D-75203 Königsbach-Stein, Remchinger Str. 4, Germany Tel.: +49 7232/4001 -0, Fax.: +49 7232/4001 -30, Internet: www.kaindl.de, E-Mail: info@kaindl.de
CONTENT
EC Declaration of conformity 3
Directed means of use 4
Technical data 4
Duty of taking care by the user 5
Requirement to the operating personnel 5
Moving 5
Set up 5
Transport 5
Environmental conditions for set up 5
Operation 6
Description of the operation parts 7
Change of the grinding wheel 8
Instruction for grinding rest (option) 9
Maintenance 1 0
Spare parts list 1 0
Warranty 1 0
Repairs 1 0
2
EC DECLARATION OF CONFORMITY
The manufacturer: Kaindl-Schleiftechnik
Reiling GmbH Remchinger Straße 4
75203 Königsbach-Stein Germany
declares that the machine
Grinding machine
described herein: Type:
SM 180
refers to the security and health requirements EC-Machine instruction (2006/42/EC)
of the following EC instructions: EC-Instruction EMV (2004/1 08/EC)
Applied harmonised norms:
EN ISO 12100-1 and EN ISO 12100-2; EN ISO 13857; EN ISO 13732-1; EN 61029-1, EN 60204 Part 1; EN 61000-6-1; EN 61000-6-2; EN 61000-6-3; EN 6100 0-6-4
Changes in design, which affect the technical data, listed in this manual and the directed use, therefore change the machine substancially, make this declaration of conformity invalid!
The documents were compiled by: Reinhard Reiling
Kaindl-Schleiftechnik Reiling GmbH Remchinger Straße 4 75203 Königsbach-Stein
Königsbach-Stein, dated 29.12.2009 ..................................................
Reinhard Reiling, General Manager
3
1. DIRECTED MEANS OF USE
The
looking through grinding machine SM 180
is determined exclusively for hand operated and occasionally grinding of different tools, as drills, cutoff tools, turning tools and hammer drills, etc. For other operations as listed here, the machine is not destined for. That goes for unauthorized use.
Power: 0,1 8 KW Revolutions: 1 405 Rpm Electrical connection: 230 Volt /50 Hz; Option 11 0 Volt /60 Hz Grinding wheel: Ø 1 80 mm Coating of wheel: Diamond, electroplated Connection for dust exhaust: Ø 35 mm Weight: approx. 9 Kg Noise load: below 70 db/A
2. TECHNICAL DATA
4
3. GENERAL SAFETY ADVISE
When working with the through looking grinding machine SM 1 80, always wear your protection glasses!
The looking through grinding machine has been designed and constructed under consideration of an endangering analyses and careful selection of oberved harmonized norms, as well as further technical specifications. The SM 1 80 meets the state of the art and grants a maximum of safety.
This safety can only be achieved in daily work, when all necessary steps are taken. It is the duty of taking care by user to plan and control these steps.
The operator in particular has take care that:
the machine is used as directed (see chapter "Description")
the machine is use in flawless condition, expecially that the safety installations are
checked regularly for function
requested personal security equipment for the operator is avaiilable and used
the operation manual is always kept in a readable condition, complete and available
near the machine
all safety and warning instructions are not removed from the machine and kept
readable
The grinding machine is only operated by personnel, who knows the operation manual and work with correspondingly.
Moving to another place by handcarry of the SM 1 80. Here grap the columns between uper and lower housing. Net weight: 9 Kg.
Place on a working table with height of approx. 80-95 cm. Take care for a safe stand. The SM 1 80 can also be screwed on the working table. Please see the 3 boring holes on the buttom of the machine.
Temperature: from +5 to +50° Celsius Humidity: from 90%, not condensing
4. DUTY OF TAKING CARE BY USER
5. REQUIREMENTTO THE OPERATING PERSONNEL
6. MOVING
7. SET UP
8. ENVIRONMENTAL CONDITIONS FOR SET UP
5
9. OPERATION
The diamond grinding wheel of the SM 1 80 is also coated on the back side, so that you can grind from below and look from the top through the diamond wheel and see your workpiece.
So you have full visible control of your workpiece and can correct the hand held piece if necessary.
Please always wear your safety glasses!!!
CAUTION:
Lens cover always ust be kept
close when not in use
(Fire hezard by sunbeam)
6
10. DESCRIPTION OF THE
OPERATIONS PARTS
Optical lens LED lighted (Option)
Diamond wheel
Switch 0/I
Boring holes for screwing on a work table
7
11. CHANGE OF THE GRINDING WHEEL
For changing the grinding wheel you have to disconnect the main plug!
The threaded pin of grinding wheels must be are tightened in notch of the motor shaft.
threaded pin
8
12. INSTRUCTION MANUAL FOR LATER BUIDING THE
GRINDING REST ON THE SM 180
1 . Unplug the SM 1 80 and ligthed lens from electric current
(in case this option is mounted on your machine)
2. Remove the lighted lens (in case this part is mounted)
3. Lay the machine on its side, so that you can see the lower fastening screws
(M8 flat-head socket cap screw)
4. Loose all 3 screws and remove the bottom part from the columns
5. Carefully slide the grinding rest on the correspinding column (left column at the
opening for the grinding wheel).
ADVISE:
in case the grinding rest cannot be slided from below, then unscrew the complete colukn and try to slide the grinding rest from the other side onto the column
6. Fix the bottom part again with the 3 screws and put the machine in upright position.
9
13. MAINTENANCE
14. SPARE PARTS LIST
15. WARRANTY
16. REPAIRS
Check the circuit cable occasionally.
Artikel Nr. Bezeichnung
1 0947 Diamond grinding wheel D 1 26 (standard) 1 0948 Diamond grinding wheel D 76 (medium) 1 0949 Diamond grinding wheel D 46 (fine) 1 0946 Grinding wheel support 111 36 Plastic cover for optical lens 11 01 8 Motor SM 1 80 1 450 U/m 240 V /50 Hz 1 0960 Cleaning rubber
The warranty is
12 months
from date of shipment and refers to a
one shift work
under conditions of a appropriate use of the machine. The gurantee includes the costs for replacing of defect parts and assembly groups including the required working time. Replacment can also included repaired, used parts and assemblies.
Excluded from any gurantee are:
Wear parts
Transport damages
Damage by improper use of the machine
Damage by use of force
Damages and conequential damages caused by breach of the duty of taking care
of the user
In case of a warranty claim, we a s k you to inform us about the serial No. of the machine
.
Returns have to be authorized by us, before shipment. We reserve the right to charge you with the transportation cost, if the return was not authorized. Spare parts or replacment parts are transferred absolutely in our ownership.
Repairs of the looking through grinding machine are only allowed in our factory, or by personal authorized by us. The change of wear parts is permitted.
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