Kaicom CO KPI 2220E User Manual

FD-Repeater (KPI-2220E)

Operation manual

S.Y.Jun

Contact: [e-mail]

#109, Gayang Techno Town 1487, Gayang-dong, Kangso-gu, Seoul, Korea

Tel: [phone] Fax: [phone]

Kaicom Co., Ltd.

Kaicom Confidential

Revision History

Revision Description of Change Date Author

1.0 Initial June. 01.06 S.Y.Jun

KB-MMU-06-Manual_2220E-1.0

FCC Notice:

Any changes or modifications not expressly approved by Kaicom could void

the user's authority to operate the equipment.

Kaicom Co., Ltd.

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TABLE OF CONTENTS

1. Main description ..........................................................................................................................4

2. Hardware Block diagram.............................................................................................................5

3. Interface description....................................................................................................................5

4. Setting up the module to slave mode ........................................................................................6

5. Setting up the module to master mode .....................................................................................6

6. Setting up the module to TD repeater mode .............................................................................7

7. Operation modes .........................................................................................................................8

8. Operation modes table................................................................................................................8

9. Built-in filters................................................................................................................................9

10. Mapping table of module and mode.........................................................................................9

11. Mapping of mode and module................................................................................................10

12. Using built-in LV coupler ........................................................................................................11

13. Installation example (MV FD repeater)...................................................................................13

14. Installation example (MV TD repeater & LV Head-End)........................................................14

15. Installation example (MV Slave & LV Head-End) ..................................................................15

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1.Main description

¾ Model name: KPI-2220E

¾ Chipsets: DSS 9002 x 2

¾ Main Function:

1. FD Repeater

2. MV TD Repeater and LV Head-End

¾ Interface:

 Internal

• Port iL: BNC Connector

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• Console: RJ11

 External

• Port A: F-Type Connector (IP 67~68)

• Port B: F-Type Connector (IP 67~68)

• Port L: F-Type Connector (IP 67~68)

• Ethernet: RJ45 x 2 EA (IP 67~68)

¾ Power Input:

• 90 ~ 265V AC, 50/60Hz

¾ Main features:

• Built-in filters

• Built-in LV coupler

• IP 67~68

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2.Hardware Block diagram

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3.Interface description

a. Internal interface

9 Port iL: Signal port of LV coupler
9 Console: con sole p ort for management, RJ11interface

b. External interface

9 Port A: Signal port to connect powerline(MV or LV) with coupler
9 Port B: Signal port to connect powerline(MV or LV) with coupler
9 Port L: Signal port to connect powerline(LV only) with built-in LV-coupler
9 Ethernet: Ethernet port of 10/100Mbps, RJ45 interface

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4.Setting up the module to slave mode

a. For more information about console set-up, please refer to console manual.
b. Use a TAB Key to move your desired module.
c. Set up the booting mode to NVRAM.

9 #admin/>ac b m NVRAM

d. Set up the management IP address.

9 #admin/>a c d hcp disable
9 #admin/>net i p ip 192 168 100 1
9 #admin/>net i p nm 255 255 0 0
9 #admin/>net i p gw 192 168 0 1

e. Set up the module to slave.

9 #admin/>ma c c n s

5.Setting up the module to master mode

a. For more information about console set-up, please refer to console manual
b. Use a TAB Key to move your desired module.
c. Set up the booting mode to NVRAM

9 #admin/>ac b m NVRAM

d. Set up the management IP address.

9 #admin/>ac dhcp disable
9 #admin/>net ip ip 192 16 8 100 1
9 #admin/>net ip nm 255 255 0 0
9 #admin/>net ip gw 19 2 168 0 1

e. Set up the module to master

9 #admin/>mac c n m

f. Set up the frequency mode.

9 #admin/>syn c m w 3

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6.Setting up the module to TD repeater mode

a. For more information about console set-up, please refer to console manual
b. Use a TAB key to move your desired module.
c. Set up the booting mode to NVRAM

9 #admin/>ac bm NVRAM

d. Set up the management IP address

9 #admin/>ac dhcp disable
9 #admin/>net ip ip 192 16 8 100 1
9 #admin/>net ip nm 255 255 0 0
9 #admin/>net ip gw 19 2 168 0 1

e. Set up the module to TD repeater

9 #admin/>ma c c n r

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7.Operation modes

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8.Operation modes table

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9.Built-in filters

Module A is consisted of 7, 13 and 23 MHz high pass filters and 13.5~23.5 MHz band pass filter.
Module B is consisted of 7, 13 and 23 MHz low pass filters and 13.5~23.5 MHz band pass filter.

Index Module A Module B

1
2
3
4

7MHz high pass filter 7MHz low pass filter
13MHz high pass filter 13MHz low pass filter
23MHz high pass filter 23MHz low pass filter

13.5~23.5MHz band pass filter 13.5~23.5MHz band pass filter

10.Mapping table of module and mode.

MODE BANDWIDTH LIMITS(MHz)

MODULE A MODULE

B

1 10 3-13 X O 84
2 10 13.5-23.5 O O 84
3 10 24-34 O X 84
4 20 3-23 X O 151
5 20 14-34 O X 151
6 30 4-34 X X 205

MAX PHY

DATA RATE

7 5 2-7 X O 42
8 5 7.85-12.85 O O 42

9 Not valid
10 10 2-12 X O 84
11 26.15 7.85-34 O X 178
12 20 7.85-27.85 O X 151
13 30 2-32 X X 230
14 20 13.3-33.3 O X 164

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11.Mapping of mode and module

Please refer to “Available mapping table of module and mode” to allocate a mode to module.
Mode (1, 4, 7 and 10) can be used in module B.
Mode (3, 5, 11 and 12) can be used in module A.
Mode (2 and 8) can be used in module A and B all together.

Example of FD network configuration.

P1 P1 P1 P1

HE

Mode 1 Mode 3

FD FD FD FD

Mode 2

Mode 1

Mode 1 block must be used only module B.

P1 P1 P1 P1 P1

Mode 1

HE

FD FD FD FD

Mode 2

Mode 3

B B B

Mode 1

Mode 3 block must be used only module A.

P1 P1 P1 P1 P1

Mode 1

Mode 2

Mode 3

Mode 1

P1

HE

FD FD FD FD

A B A B B

Mode 2 block must be used module A or B that wasn’t used in mode 1 or mode 3.

P1 P1 P1 P1 P1

Mode 1

HE

FD FD FD FD

Mode 2

Mode 3

B A B A A B B

Mode 1

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12.Using built-in LV coupler

a. In order to use built-in LV coupler, PLC signal should be transmitted through AC power

inlet.

Power module

Built-in coupler

Port A

Port B

Port L

PLC signal

b. To use LV coupler

9 Port L is reserved for LV powerline.
9 Connect the coaxial cable from port L to port A or Port L to port B (that you desired).

c. There are two cases to use built-in LV coupler.

9 Connect port A to port L with BNC cable, when using mode (2,3,5,8,11,12,14) in LV block.

LV power line

9 Connect port B to port L with BNC cable, when using mode (1,2,4,7,8,10) in LV block.

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Figure of Tx/Rx of PLC signal between AC power inlet and module A.

KB-MMU-06-Manual_2220E-1.0

Figure of Tx/Rx of PLC signal between AC power inlet and module B.

Power module

Built-in coupler

Power module

Built-in coupler

PLC signal

Port A

Port B

Port L

LV power line

Port A

Port B

Port L

Coaxial cable

Coaxial cable

PLC signal

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LV power line

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A

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13.Installation example (MV FD repeater)

MV # 1 MV # 2
Mode Mode 3 Mode 2
Module Module A Module B
Coupler MV capacitive coupler MV capacitive coupler

MV # 1 MV # 2

Mode 3

MASTER SLAVE

MV coupler

Port A Port B

Power supply

Module

Power

module

Mode 2

Port iB Port iA

Module B

a. External interface setting.

9 Port A and port B should be connected to each their coupler by coaxial cable.

b. Setting up the FD repeater

9 Module A should be configured with “M V # 1(mode 3)”.
9 Module A should be configured as SLAVE.
9 Module B should be configured with “MV # 2(mode 2)”.
9 Module B should be configured as MAS TER.
9 Module B should be configured in mode 2.

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14.Installation example (MV TD repeater & LV Head-End)

Mode Mode 2 Mode 7
Module Module A Module B
Coupler MV capacitive coupler Built-in LV coupler

MASTER SLAVE

MV coupler

Module A

Module B

Power

module

MV LV

MV

Mode 2

Transformer

LV

Port A

Mode 7

Port B

Port L

a. External interface setting

9 Port A should be connected to coupl er.
9 Port L and port B should be connected each other by

b. he FD repeater

Setting up t

9 Module B should be config
9 Module B should be configured as MAS TER.
9 Module A should be configured with “M V (mod
9 Module A should be configured as T D REPEATER.
9 Module A will auto detect frequency mode.

Power supply & LV signal

using coaxial cable.

ured with “LV (mode 7)”.

e 3)”.

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15.Installation example (MV Slave & LV Head-End)

Mode Mode 2 Mode 7
Module Module A Module B
Coupler MV capacitive coupler Built-in LV coupler

MASTER

MV coupler

Module A

Module B

Power

module

MV LV

MV

Mode 2

Transformer

LV

Port A

Mode 7

Port B

Port L

c. External interface setting

9 Port A should be connected to coupl er.
9 Port L and port B should be connected each other by

d. he FD repeater

Setting up t

9 Module B should be config
9 Module B should be configured as MAS TER.
9 Module A should be configured with “M V (mod
9 Module A should be configured as SLAVE.
9 Module A will auto detect frequency mode.

Power supply & LV signal

using coaxial cable.

ured with “LV (mode 7)”.

e 3)”.

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Hardware Installation manual

PLC Device (KPI series)

S.Y.Jun

Contact: [e-mail]

#109, Gayang Techno Town 1487, Gayang-dong, Kangso-gu, Seoul, Korea

Tel: [phone] Fax: [phone]

Kaicom Co., Ltd.

Kaicom Confidential

Revision History

Revision Description of Change Date Author

1.0 Initial July. 1.06 S.Y.Jun

1.1 Revision July.18.06 S.Y.Jun

1.2 Revision Nov.21.06 S.Y.Jun

KB-MMU-06-Hardware

Installation Manual-1.2

FCC Notice:

Any changes or modifications not expressly approved by Kaicom could void

the user's authority to operate the equipment.

Kaicom Co., Ltd.

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KB-MMU-06-Hardware

Installation Manual-1.2

TABLE OF CONTENTS

1. Objectives.....................................................................................................................................4

2. Overview.......................................................................................................................................4

3. Hardware Features.......................................................................................................................4

4. Unpacking the PLC device..........................................................................................................6

5. Tools and materials.....................................................................................................................6

6. Mounting the PLC device............................................................................................................7

7. How to connect coupler cable with coupler............................................................................11

8. What to do next..........................................................................................................................12

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Installation Manual-1.2

1.Objectives

This publication explains the steps for installing the KPI Series Outdoor PLC(Power Line
Communication) devices, and includes detailed instructions for mounting the device.

2.Overview

The KPI Series PLC device (hereafter called the PLC device) is a network device designed to
communicate with power line.
The PLC device is a standalone unit that can be mounted on an electric pole or cabinet where
a subterranean line or streetlight pole or on a building wall or overhang. The PLC device can
be installed where power is available.
The PLC device provides power line mesh backhaul that supports 200 Mbps data rates.
The PLC device is configured, monitored, and operated through a Web or Telnet or Console as
described in the Operation Manual.

3.Hardware Features

a. Connectors : The PLC device supports five connectors (see Figure 1):

9 Port A: F-Type Connector
9 Port B: F-Type Connector
9 Port L: F-Type Connector
9 Ethernet: RJ45 x 2 EA
9 AC power connector

Figure 1. Connectors

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b. Power Sources

The PLC Device can be powered by AC power 90 ~ 265V AC, 50/60Hz.
Customer-supplied AC power cord is 36-ft (11-m) for use in the US and Canada.

c. Ethernet Port

The PLC Device’s Ethernet port uses a 8 pin,RJ-45 connector, linking the PLC Device to
your 10BASE-T or 100BASE-T Ethernet LAN.
The Ethernet cables are used to send and receive Ethernet data.

d. Port A

Signal port to connect MV/LV power line with coupler

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e. Port B

Port B: Signal port to connect MV/LV power line with coupler

f. Port L

Signal port to use built-in LV coupler.

g. Metal Enclosure

The PLC device uses a metal enclosure that can accommodate both indoor or outdoor
operating environments and IP68 requirements.

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4.Unpacking the PLC device

Follow these steps to unpack the PLC device:

Step 1 Open the shipping container and carefully remove the contents.
Step 2 Return all packing materials to the shipping container and save it.
Step 3 Ensure that all items listed in Package Contents are included in the shipment. If any

item is damaged or missing, notify your authorized Kaicom sales representative.

a. Package Contents

Each PLC device package contains the following items:

9 PLC device
9 Ethernet Cable
9 Power Code
9 Wall Mount Kit
9 Pole Mount Kit

5.Tools and materials

To install the PLC device you will need the following:

• Tool set(wrenches or socket set and a drill etc)

• Customer-supplied AC Power cord

• Customer-supplied Mount Kit

• Customer-supplied Ethernet Cable

• Optional copper ground wire

• Optional coupler and coupler cable

• Optional ladder, power lift, rope, or other tools as required

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6.Mounting the PLC device

This section provides instructions for installing your PLC device.
There are two common installation methods: a wall installation using the wall mount kit
(supplied) or a pole installation using the pole mount kit(supplied).

a. Mounting the PLC device on a Pole

When installing an PLC device on a pole, you should use the Kaicom pole mount kit.
To mount the PLC device on a pole, perform these steps:

Step 1 From the pole mount kit, use four of the supplied short bolts to attach the pole

mount kit plate(Figure 2) to the PLC device mounting plate as shown Figure 3.

Figure 2.Pole mount kit plate Figure 3. PLC device mounting plate

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Figure 4. Attach a pole mount kit to PLC

Step 2. Select a mounting location. You can attach the PLC device(Figure 4) to any pole

where you want.

Step 3. Mounting a PLC device to a pole.(Figure 5)

Figure 5.Mounting to a pole

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b. Mounting the PLC device on a wall

When installing an PLC device on a wall, you should use the Kaicom wall mount kit.
To mount the PLC device on a wall, perform these steps:

Step 1 From the wall mount kit, use eight of the supplied short bolts to attach the wall

mount kit plate(Figure 6) to the PLC device mounting plate as shown Figure 7.

Figure 7. PLC device mounting plate

Figure 6.Wall mount kit plate

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Figure 8. Attach a pole mount kit to PLC

Step 2. Select a mounting location. You can attach the PLC device(Figure 8) to any wall

where you want.

Step 3. Mounting a PLC device to a wall.(Figure 9)

Figure 9. PLC device mounting plate

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7.How to connect signal cable to the coupler unit

Connect the signal cable to the coupler unit referring to below figure 10.
Use the signal cable which is assembled with 10 pieces of ferrite core like below.

Figure 10. PLC device coupling

Coupler unit

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Installation Manual-1.2

MV Line(Overhead)

Stopper

Signal
cable

Ferrite core
(Part No:

SN-20 OP 18.4 x 28.0 x 9.5HSN-20

or Equivalent)

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8.What to do next

Refer to the Operation Guide for more information on configuring, monitoring, and operating
your PLC device.

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