Kahn Easidew User Manual

Easidew
Dewpoint Transmitter
User’s Manual
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Kahn Instruments, Inc. 2015 This document is the property of Kahn Instruments and may not, either in part or whole, be copied or otherwise reproduced, communicated in any way to third parties nor stored in any data processing system, without the written authority of Kahn Instruments, Inc.
Easidew Transmitter User’s Manual
2 Issue 9.1 December 2012
Contents
Safety ................................................................................................................................iii
Electrical Safety ...........................................................................................................iii
Pressure Safety ............................................................................................................iii
Toxic Materials .............................................................................................................iii
Repair and Maintenance ...............................................................................................iii
Calibration ...................................................................................................................iii
Safety Conformity ........................................................................................................iii
Abbreviations ......................................................................................................................iv
Warnings ............................................................................................................................iv
1 INTRODUCTION ................................................................................................1
1.1 Features ............................................................................................................ 1
2 INSTALLATION ..................................................................................................2
2.1 Unpacking the Instrument ................................................................................... 2
2.2 Preparation of the Sensor Cable .......................................................................... 3
2.3 Cable Connection ............................................................................................... 4
2.4 Electrical Schematic ............................................................................................ 4
2.4.1 Electrical Boundaries ..................................................................................... 5
2.5 Transmitter Mounting .......................................................................................... 5
2.5.1 Transmitter Mounting - Sample Block (Optional) .............................................. 6
2.5.2 Transmitter Mounting - Direct Pipeline Connection ........................................... 7
3 OPERATION ......................................................................................................8
4 MAINTENANCE ..................................................................................................9
Figures
Figure 1 Transmitter Unpacking Method ....................................................................2
Figure 2 Connector Terminal Block Removal ..............................................................3
Figure 3 Wiring Connections .....................................................................................3
Figure 4 Connector Installation .................................................................................4
Figure 5 2-Wire Connection Diagram .........................................................................4
Figure 6 Maximum Load of Easidew - Including Cable Resistance ................................5
Figure 7 Transmitter Mounting - Sensor Block ............................................................6
Figure 8 Transmitter Mounting - Pipe or Duct.............................................................7
Figure 9 Installation Location ...................................................................................8
Figure 10 Indication of Dead Space ............................................................................8
Figure 11 Replacement of HDPE Guard .......................................................................9
Figure 12 Dimensions - Easidew ..............................................................................12
Appendices
Appendix A Technical Specications .............................................................................11
Appendix B UL Certication ..........................................................................................13
Appendix C EC Declaration of Conformity ...................................................................... 14
Easidew Transmitter User’s Manual
Kahn Instruments 3
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures detailed in this manual. The user must not use this equipment for any other purpose than that stated. Do not apply values greater than the maximum value stated.
This manual contains operating and safety instructions, which must be followed to ensure the safe operation and to maintain the equipment in a safe condition. The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage. Use competent personnel using good engineering practice for all procedures in this manual.
Electrical Safety
The instrument is designed to be completely safe when used with options and accessories supplied by the manufacturer for use with the instrument.
Pressure Safety
DO NOT permit pressures greater than the safe working pressure to be applied to the instrument.
The specied safe working pressure is 5000 psig. Refer to the Technical Specications in Appendix A.
Easidew Transmitter User’s Manual
4 Issue 9.1 December 2012
Abbreviations
The following abbreviations are used in this manual:
barg pressure unit (=100 kP or 0.987 atm) gauge ºC degrees Celsius ºF degrees Fahrenheit DC direct current ft-lbs foot-pound force g grams in inch(es) µm micrometer m/sec meters per second mA milliampere max maximum mm millimetres MPa megapascal Nl/min normal liters per minute Nm Newton meter oz ounces ppm
V
parts per million by volume psig pounds per square inch RH relative humidity scfh standard cubic feet per hour scfs standard cubic feet per second T temperature V Volts
Ω Ohms
ø diameter
Warnings
The following general warning listed below is applicable to this instrument. It is repeated in the text in the appropriate locations.
Where this hazard warning symbol appears in the following
sections it is used to indicate areas where potentially hazardous
operations need to be carried out.
Easidew Transmitter User’s Manual
Kahn Instruments 1
INTRODUCTION
1 INTRODUCTION
The Easidew dew-point transmitter has been manufactured, tested and calibrated to the highest available standards and should be in good working order, ready for installation into a gas measurement application. If there are any questions about the instrument or how to install and operate it, please contact a Kahn representative (for Kahn Instruments’ contact information go to www.kahn.com).
1.1 Features
The Easidew dew-point transmitter is a continuous on line 4-20mA transmitter for the measurement of moisture content in air and other non-corrosive gases. The key features are:
4-20 mA 2-wire loop powered connection
Dew-point OR parts per million (moisture content) in volume (ppmV) measurements
Accuracy (±3.6ºFdp (±2ºCdp))
Repeatability (0.9ºFdp (0.5ºCdp))
Dew-point values traceable to international standards (NIST)
Excellent sensor protection (rugged 316 stainless steel NEMA 4 construction)
Interchangeability
Easidew Transmitter User’s Manual
2 Issue 9.1 December 2012
INSTALLATION
2 INSTALLATION
2.1 Unpacking the Instrument
On delivery, please check that all the following standard components are in the packing box:
Easidew Transmitter
Bonded Seal
Certicate of Calibration
Connector (for sensor/cable)
Unpack the dew-point transmitter box as follows:
87653 421
Figure 1
Transmitter Unpacking Method
1. Remove the cap (1) from the packing tube (8).
2. Remove the foam block (3) containing the connector (2).
3. Pull out the transmitter (5) from the tube, complete with the two foam covers (6) and (7) and the red protective cap (4).
4. Remove the foam covers from the transmitter but leave the blue plastic protective cover (5) and the red cap (4) in place until ready for installation.
NOTE: The transmitter sensing element is protected while in transit by a blue cover containing a small desiccant capsule. The connection pins are protected by a red plastic cap. These plastic items must be removed for the operation of the transmitter.
NOTE: Keep the connector (2) in a safe place until the transmitter is ready for wiring.
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