KAERI TR-3178 User Manual

KAERI/TR-3178/2006
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Design, Fabrication and Test Report on HANARO
Instrumented
Capsule (04M-17U) for the Researches of
Universities in 2004
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11
SUMMARY
As a part of 2004 project for active utilization of HANARO, an
instrumented capsule (04M-17U) was designed, fabricated and irradiated for
the irradiation test of various nuclear materials under irradiation conditions
requested by external researchers from universities.
04M-17U capsule was based on the 00M-01U, 01M-05U, 02M-05U and
03M-06U capsules successfully irradiated in HANARO as 2000, 2001, 2002 and
2003 projects. However, because of the limited number of specimens and
budget of 4 universities, the remained space of the capsule was charged with
various KAERI specimens for the researches of nuclear core material, fracture
toughness and irradiation damage. Various types of specimens such as tensile,
Charpy, TEM, SP(small punch) specimens made of Fe, Zr, Ti, Ni, A1 and Cu
were inserted in the capsule. The capsule is composed of 5 stages having
many kinds of specimens and independent electric heater in each stage.
During the irradiation test, the temperature of the specimens and the
thermal/fast neutron fluences were measured by 14 thermocouples and 5 sets
The basic structure of
of Ni-Ti-Fe neutron fluence monitors installed in the capsule. The capsule was
irradiated in the CT test hole of HANARO of 30MW thermal output at 260 ~
350°C
obtained results will be very valuable for the related researches of the users.
up to a fast neutron fluence of 6.0x102°(n/cm2) (E>1.0MeV). The
in
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44 (44) ....................................................................................................................... iv
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1. 34
2. #-#
.................................................................................................................... ii
(#^-) .................................................................................................................. iii
....................................................................................................................... vi
vii
......................................................................................................................... viii
................................................................................................................................ 1
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................................................ 22
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V
CONTENTS
SUMMARY (Korean) ........................................................................................................ ii
(English) .................................................................................................... iiii
Contents (Korean) ............................................................................................................ iv
(English) ........................................................................................................... vi
List of Tables .................................................................................................................. vii
List of Figures ............................................................................................................... viii
1. Introduction ................................................................................................................... 1
2. Results ............................................................................................................................ 3
2.1. Capsule Design .......................................................................................................... 3
1. Basic Design .............................................................................................................. 3
2. Specimen Configuration Design ............................................................................. 4
3. Detail Design ............................................................................................................. 5
4. Integrity and Safety Analysis ............................................................................... 12
2.2. Fabrication of 04M-17U Capsule ........................................................................... 15
1. Technical Specification of 04M-17U Capsule ...................................................... 15
2. Purchase Specification of 04M-17U
3. Fabrication Procedure of Capsule ........................................................................ 16
4. Inspection after Fabrication ................................................................................... 19
5. End of Manufacturing Report(EMR) ................................................................... 19
6. Acceptance Tests at KAERI .................................................................................. 19
2.3. Design Change of Bottom Guide Arm ............................................................... 22
1. Design/Fabrication/ Test of Bolt-type Bottom Guide ......................................... 22
2. Design/Fabrication/ Test of Dowel Pin-type Bottom Guide ........................... 22
2.4. Irradiation of 04M-17U
2.5. Future Works ............................................................................................................. 31
3. Conclusions .................................................................................................................. 33
4. References .................................................................................................................... 34
Capsule ........................................................................... 28
Capsule ....................................................... 16
APPENDIX 1. Documents of Design/Purchase of 04M-17U Capsule
APPENDIX 2. Proposal for Design/Fabrication of 04M-17U Capsule
APPENDIX 3. Documents of Design/Fabrication of 04M-17U Capsule
APPENDIX 4. Inspection Results after Fabrication of 04M-17U Capsule
APPENDIX 5. Documents of Irradiation of 04M-17U Capsule
APPENDIX 6. Mails during Design/Fabrication/Irradiation
vi
List of Tables
Table 1 Specimens loaded in 04M-17U capsule ................................................ 36
Table 2 Specimens of I-NERI project ................................................................... 37
Table 3 4444
Table 4 Cr-Mo 4 4 STS430 44 44^4
Table 5 4544
Table 6 The specification for the out-pile test of the creep and material
capsules ......................................................................................................... 40
Table 7 Comparison of the flow rate at the pressure drop of 209kPa ...... 40
Table 8 Displacement of the capsule with previous and new bottom structure
.......................................................................................................................... 41
Table 9 4# W54
Table 10 Displacement of the capsule using a single channel test loop ..... 42
Table 11 Displacement of the capsule using a half core test loop ............... 42
Table 12 4# 444
Table 13 04M-17U 4# 5AM1 55445.
Table 14 04M-17U 4# ^4A11 55445
Table 15 03M-06U 444
54 ^44 4 ............................................................................ 37
4
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44 44 5445
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444
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4445
..................................................................
4444
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.......................................... 39
44 ................................ 42
(14) ........................................... 43
(24) ........................................... 44
41
Table 16 03M-06U, 04M-17U 444
Table 17
04M-17U 44 44#4
5444
44 5444
44 44 ...................................... 47
444
54 44 ......... 45
- vii -
List of Figures
Fig. 1 04M-17U
Fig. 2 04M-17U 4# 4 44445
Fig. 3 04M-17U 4# 4 4444
Fig. 4 04M-17U 4# #31# 44# ##5
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.............................................. 48
5a}444
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)
45. ............................................................................................ 49
Fig. 5 Gap determination at Stage 1 of 04M-17U capsule(lOxlO) ............. 50
Fig. 6 Gap determination at Stage 2 of 04M-17U capsule(lOxlO) ........... 50
Fig. 7 Gap determination at Stage 3 of 04M-17U capsule(10xl5) ............. 51
Fig. 8 Gap determination at Stage 4 of 04M-17U capsule(10xl5) ............. 51
Fig. 9 Gap determination at Stage 5 of 04M-17U capsule(lOxlO) ............. 52
Fig. 10 04M-17U 4 #4 #44-4#
Fig. 11 44444
2:44#-8-
4# 4
Til
4# ....................................... 53
04M-17U 4# 54 ........................................... 54
Fig. 12 Design of 04M-17U capsule(HAN-IC-DW-04M-17U-ASSY) ................ 55
Fig. 13 04M-17U 44 54 4# 44 ................................................................... 54
Fig. 14 44 444
445
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......................................... 56
Fig. 15 44
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57
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Fig. 19 Dowel pin 4 4# #44#
Fig. 20 44 444
Fig. 21 #711444
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