Kaba SIMPLEX 3000 SERIES Installation Instructions Manual

Drive Assembly Installation Instructions
SIMPLEX
®
3000 SERIES
2
Package Contents:
(1) drive assembly
(1) cam plug (Adams-Rite #4580)
(1) cardboard template
(1) cam plug cover (
31
/32" backset only)
(2) mounting screws 10-24 thd x 1
1
/2"
(2) threaded sex nuts
(2) mounting bushings
• tape
• electric drill (variable speed recommended)
• small flat head screwdriver
• medium flat head screwdriver
• large phillips head screwdriver
• center punch
• (
31
/32") drill bit
• (
3
/8") drill bit
• (7/8") hole saw
• (1/8") drill bit
• (
1
/4") drill bit
• hammer
• deburring tool
• safety goggles
TABLE OF CONTENTS
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tools Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
A. Hardware Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Cam Plug Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. Stile Preparation for Combination Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. Stile Preparation for Trim Plate Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
D. Drill Lock and Trim Plate Mounting Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E. Hardware Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Warnings and Cautions
Important: Carefully inspect windows, doorframe, door, etc. to ensure that
the recommended procedures will not cause any damage. Kaba Access Control’s warranty does not cover damages caused by installation.
Caution: Wear safety glasses when preparing door.
3
A. HARDWARE DISASSEMBLY
A-1 Remove Adams-Rite face plate from
edge of door exposing the cylinder set screws (See Figure 1).
A-2 Loosen the cylinder set screw (securing
key cylinder to Adams-Rite latch) and remove the mortise cylinder from the dead latch assembly (See Figure 1).
A-3 With the exception of the Adams-Rite dead
latch assembly, remove all other hardware from door: knob, handle, etc (See Figure 1).
CAM PLUG HANDLING
A-4 Determine the required handing of cam
disc on Adams-Rite cam plug #4580 (See Figure 2). Looking at the edge of the door,
determine on which side the lock is to be installed.
Note: Factory cam plug handing is RH.
If the cam disc handing needs to be changed, proceed with steps A to D. If not, proceed to Section B-1.
A. Remove the retainer clip from the pivot pin.
B. Pull the cam pivot pin out of the disc.
Note: Do not remove the driver piece.
C. Turn the cam over and push the cam pivot pin through the cam and
into the disc.
D. Reinstall the retainer clip onto the cam pivot pin.
FIGURE 1
Narrow Stile
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug in Cylinder Hole Part #4580
Adams-Rite Cam Plug Part #4580 (Backside)
Mortise Cylinder
Cylinder Set Screw
A
B
C
D
FIGURE 2
IF IT IS TO BE THIS SIDE
THE CAM DISC SHOULD BE HANDED AS SHOWN BELOW
IF IT IS TO BE
THIS SIDE
THE CAM DISC
SHOULD BE HANDED
AS SHOWN BELOW
4
B. STILE PREPARATION FOR COMBINATION SIDE OF
DOOR
B-1 Install Adams-Rite cam plug
#4580 to the Adams-Rite dead latch. Snug tighten the cylinder set screw (See Figure 1). See Section E-1 for final screw adjustment .
B-2 Position the cardboard template
(locate on cam plug pins) as shown (See Figure 3). Align template such that it is parallel to the stile of the door.
Note: It may be necessary to further loosen the cylinder set screw referred to in Section A-2 allowing movement of the template. Secure template to the stile using tape.
B-3 Center punch templates holes
marked A, B and C (See Figure 3).
B-4 Carefully remove cardboard
template (to be used again in Section C-1). Drill pilot holes marked A, B and C using a .094 (
3
32") diameter drill bit (See
Figure 4).
Note: Drill through lock side of
door only. (Wear safety goggles when drilling.)
FIGURE 3
FIGURE 4
Narrow Stile
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug Part #4580
Cardboard Template
31
32" B.S.—R.H.
Part #64145
31
32" B.S.— L.H. Part #64146
11⁄8" B.S.—R.H.
Part #64143 (shown)
11⁄8" B.S.—L.H.
Part #64144
Cylinder Set Screw
Cardboard
Template
Parallel to
Stile
Combination Lock Side
Combination Lock Side
A
A
C
B
C
C
B
C
A
A
Narrow Stile
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug Part #4580
.094
3
32"
Clear Drilled
Pilot Holes
.094
3
32"
Clear Drilled
Pilot Holes
Cylinder Set Screw
5
C. STILE PREPARATION FOR TRIM PLATE SIDE OF DOOR
(Trim plate assembly is included in lock housing box marked 3001 or 3002).
C-1 Secure an Adams-Rite cam plug
#4580 to the trim plate side of the dead latch assembly.
Note: Installation of this cam plug will require the opposite handing as used on the combination lock side of the door. In the event opposite handing is required, reverse cams as detailed in Section A.
C-2 Align and center punch holes using
the cardboard template as done in Sections B-2 and B-3 on the combination lock side. Position the cardboard template as shown (See Figure 5). (Make sure the inside trim plate imprint of template is exposed.) Center punch A, B and C holes. If obstructing hardware exists, cut cardboard template to allow for flush seating against stile.
C-3 Remove cardboard template. Drill
pilot holes marked A, B and C using a .094 (
3
32") diameter drill bit (See
Figure 6).
FIGURE 6
FIGURE 5
Narrow Stile
A
A
C
C
B
C
C
B
Trim Plate Side
Trim Plate Side
Adams-Rite Cam Plug Pins
.094
3
32"
Pilot Holes
.094
3
32"
Pilot Holes
7
8" Clear
Drilled Hole
3
8" Clear
Drilled Hole
Cylinder Set Screw
Cylinder Set Screw
Cardboard
Template
Parallel to
Stile
A
A
6
KABA SIMPLEX
®
LIMITED WARRANTY
Kaba Access Control warrants this product to be free from defects in material and workmanship under normal use and service for a period of one (1) year. Kaba Access Control will repair or replace, at our discretion, locks found by Kaba Access Control analysis to be defective during this period. Our only liability, whether in tort or in contract, under this warranty is to repair or replace products that are returned to Kaba Access Control within the one (1) year warranty period.
This warranty is in lieu of and not in addition to any other warranty or condition, express or implied, including without limitation merchantability, fitness for purpose or absence of latent defects.
ATTENTION: This warranty does not cover problems arising out of improper installation, neglect or misuse. All warranties implied or written will be null and void if the lock is not installed properly and /or if any supplied component part is substituted with a foreign part. If the lock is used with a wall bumper, the warranty is null and void. If a doorstop is required, we recommend the use of a floor secured stop.
The environment and conditions of use determine the life of finishes on Kaba Access Control products. Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion. Kaba Access Control cannot be held responsible for the deterioration of finishes.
Authorization to Return Goods
Returned merchandise will not be accepted without prior approval. Approvals and Returned Goods Authorization Numbers (RGA Numbers) are available through our Customer Service department in Winston-Salem, NC 800.849.8324. The serial number of a lock is required to obtain this RGA Number. The issuance of an RGA does not imply that a credit or replacement will be issued.
The RGA number must be included on the address label when material is returned to the factory. All component parts including latches and strikes (even if not inoperative) must be included in the package with return. All merchandise must be returned prepaid and properly packaged to the address indicated.
KABA ACCESS CONTROL
2941 INDIANA AVENUE
WINSTON-SALEM, NC 27199-3770
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL
FIRST-CLASS MAIL
PERMIT NO. 1563
POSTAGE WILL BE PAID BY ADDRESSEE
WINSTON-SALEM, NC
Thank you for purchasing our product. In order to
protect your investment and to enable us to better
serve you in the future, please fill out this registration
card and return it to Kaba Access Control, or
register online at www.kabaaccess.com.
This lock will be used in what type of facility?
Commercial Building  Industrial/Manufacturing  Airport
College/University  Government/Military  School/Educational
Hospital/Healthcare  Other (please specify)
What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)
This lock is:
New Installation
Replacing a conventional keyed lock
Replacing a Kaba Mechanical Pushbutton Lock
Replacing a Kaba Electronic Access Control
Replacing a Keyless Lock other than Kaba
How did you learn about Kaba Access Control Pushbutton Locks?
Advertisement  Previous Use  Internet/Web Another Use
Locksmith  Maintenance  Training Class  Other (please specify)
What was your reason for buying this lock?
Who installed your lock?
Locksmith  Maintenance  Other
Check here if you would like more information on Kaba Access Control locks.
Name
Position
Company
Address
City
State ZIP (Postal Code) Country
Phone
Email
Name of Dealer Purchased From
Date of Purchase
Lock Model Number
REGISTRATION CARD
7
Notes
8
D. DRILL LOCK AND TRIM
PLATE MOUNTING HOLES
D-1 Remove Adams-Rite cam plug(s)
and Adams-Rite dead latch assembly from door (See Figure 7). (This will prevent chips from entering the latch.)
D-2 You are now ready to enlarge pilot
holes marked A, B and C on both sides of stile. Enlarge holes to sizes as follows: (See Figure 8). Enlarge 2 holes marked A to a .375 diameter (
3
8") drill bit. Enlarge the 2 holes
marked C to a .250 diameter (
1
4") drill bit. Enlarge 1 hole marked B to a .875 (
7
8") drill bit. Make sure that all holes are deburred prior to hardware assembly.
FIGURE 8
A
A
C
C
B
Trim Plate Side
1
4" Clear
Drilled Hole
7
8" Clear
Drilled Hole
3
8" Clear
Drilled Hole
Cylinder Set Screw
FIGURE 7
Narrow Stile
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug in Cylinder Hole Part #4580
Adams-Rite Cam Plug Part #4580 (Backside)
Mortise Cylinder
Cylinder Set Screw
9
E. HARDWARE ASSEMBLY
E-1 Re-install Adams-Rite dead latch assembly.
Re-install Adams-Rite cam plug or plugs (Do not tighten cylinder set screw) (See
Figure 9).
E-2 Locate the drive assembly on lock side of
door over the pins on the Adams-Rite cam plug. Secure lower portion of drive assembly using two threaded sex bolts, two mounting bushings and two 10-24 thd. X 1
3
4" mounting screws (See Figure 10). Tighten the cylinder set screw. Make sure the drive moves freely up and down when holding Adams-Rite latch depressed. Drive should return freely to original position without the help of the Adams-Rite latch spring.
FIGURE 10
Housing Locator Stud
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug Pins
#74xxx Drive Assembly (Sample Illustration)
Mounting Bushings (2)
Mounting Screws (2)
As shown on each Drive Assembly
31
32" B.S.—L.H. Drive
Assembly Part #74422
•31⁄32" B.S.—R.H. Drive Assembly Part #74420
• 1
1
8" B.S.—L.H. Drive
Assembly Part #74418
• 1
1
8" B.S.—R.H. Drive
Assembly Part #74416
Cylinder Set Screw
Threaded
Sex Nuts (2)
Combination Lock Side
Combination Lock Side
Note: For31⁄32" backset, a cam plug cover is
provided for covering the partially exposed cylinder hole in the stile. Place cover over cam plug pins before assembling drive assembly.
FIGURE 9
Narrow Stile
Adams-Rite Dead Latch Assembly
Adams-Rite Face Plate
Adams-Rite Cam Plug in Cylinder Hole Part #4580
Adams-Rite Cam Plug Part #4580 (Backside)
Mortise Cylinder
Cylinder Set Screw
Kaba Access Control
2941 Indiana Avenue Winston-Salem, NC 27105 USA Tel: 800.849.8324 or 336.725.1331 Fax: 800.346.9640 or 336.725.3269
www.kabaaccess.com
PKG2582 0909
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