Kaba c-lever 2661-K5, c-lever 2664-K5, c-lever 2642-K5, c-lever 2672-K5, c-lever 2663-K5 Installation Manual
Kaba c-lever and variants
Installation Manual
k2evo702 - 201610
EN
Kaba AG
Access & Workforce Management
Hofwisenstrasse 24
8153 Rümlang
Switzerland
Kaba AG
Access & Workforce Management
Mühlebühlstrasse 23
8620 Wetzikon
Switzerland
Kaba GmbH
Access & Workforce Management
Albertistraße 3
78056 Villingen-Schwenningen
Germany
Phone +41 44 818 93 11
www.kaba.com
Phone +41 44 931 61 11
www.kaba.com
Phone +49 7720 603 0
www.kaba.com
This document must not be reproduced in any way or otherwise further used without the written consent of Kaba AG.
All product names are trademarks of the respective companies.
Copyright 2016 Kaba AG. All rights reserved.
k2evo702 - 201610
Installation Manual Table of contents
Table of contents
1 About this document ............................................................................................................................. 5
1.1 Validity............................................................................................................................................................................... 5
1.2 Target group ...................................................................................................................................................................5
1.3 Contents and purpose.................................................................................................................................................5
1.4 Supplementary documentation ..............................................................................................................................6
1.5 Abbreviations/definition of terms........................................................................................................................... 6
1.6 Hazard categories.......................................................................................................................................................... 6
1.7 Notes.................................................................................................................................................................................. 7
1.8 Symbols............................................................................................................................................................................. 7
2 Basic safety information ........................................................................................................................ 8
2.1 Proper use ........................................................................................................................................................................ 8
2.2 Product changes............................................................................................................................................................8
2.3 ESD protective measures............................................................................................................................................ 8
2.4 Handling of lithium batteries.................................................................................................................................... 9
3 Product description.............................................................................................................................. 10
3.1 Overview.........................................................................................................................................................................10
3.1.1 Structure ..........................................................................................................................................................10
3.2 Scope of delivery .........................................................................................................................................................11
3.2.1 Additional fixing screws.............................................................................................................................11
3.2.2 Additional fixtures for c-lever short plate............................................................................................12
3.2.3 Additional fixtures for c-lever rosette assembly ...............................................................................12
3.2.4 Additional fixtures for c-lever wireless .................................................................................................12
3.2.5 Accessories......................................................................................................................................................12
3.3 Technical data...............................................................................................................................................................13
3.3.1 Dimensions.....................................................................................................................................................14
3.3.2 Versions............................................................................................................................................................15
3.4 Conformity.....................................................................................................................................................................15
4 Installation ............................................................................................................................................16
4.1 Requirements................................................................................................................................................................16
4.1.1 Door components ........................................................................................................................................16
4.1.2 Tools required................................................................................................................................................17
4.1.3 Spindle standoff............................................................................................................................................17
4.2 Drilling the fastening holes......................................................................................................................................18
4.2.1 With drill jig ....................................................................................................................................................18
4.2.2 With drilling template.................................................................................................................................20
4.3 Installing the coupling unit .....................................................................................................................................22
4.3.1 Inserting the direction pin ........................................................................................................................22
4.3.2 Installing the coupling unit in a fitting .................................................................................................23
4.3.3 c-lever ES1 variant........................................................................................................................................26
4.3.4 Short plate variant........................................................................................................................................26
4.3.5 Rosette assembly variant...........................................................................................................................27
4.4 Installing the outside shield ....................................................................................................................................28
4.4.1 c-lever standard and c-lever ES1 variant..............................................................................................28
4.4.2 c-lever short plate variant..........................................................................................................................29
4.4.3 c-lever rosette assembly variant .............................................................................................................30
Kaba c-lever and variants 3k2evo702 - 201610
Table of contents Installation Manual
4.5 Installing the internal fitting....................................................................................................................................31
4.5.1 c-lever standard variant .............................................................................................................................31
4.5.2 c-lever ES1 variant........................................................................................................................................32
4.5.3 c-lever short plate variant..........................................................................................................................33
4.5.4 c-lever rosette assembly variant .............................................................................................................35
4.5.5 Variant with wireless option (E320) .......................................................................................................37
4.6 Installing the inside shield .......................................................................................................................................39
4.6.1 For all c-lever variants .................................................................................................................................39
4.7 Other variants ...............................................................................................................................................................39
4.7.1 Installing variant with wide plate ...........................................................................................................39
4.7.2 Installing variant for special lever handle styles................................................................................40
5 Operation ..............................................................................................................................................41
5.1 Operating the c-lever.................................................................................................................................................41
5.2 Opening with user media.........................................................................................................................................41
6 Maintenance ......................................................................................................................................... 42
6.1 Maintenance table ......................................................................................................................................................42
6.2 Cleaning.......................................................................................................................................................................... 42
7 Service ................................................................................................................................................... 43
7.1 Replacing batteries.....................................................................................................................................................43
7.2 Replacing the antenna ..............................................................................................................................................44
7.3 Replacing the e-module ...........................................................................................................................................44
7.4 Reset (INI reset).............................................................................................................................................................45
7.4.1 Reset with master media ...........................................................................................................................45
7.4.2 Reset using tweezers...................................................................................................................................45
7.5 Emergency power supply.........................................................................................................................................45
8 Troubleshooting................................................................................................................................... 47
8.1 Error analysis .................................................................................................................................................................47
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Installation Manual About this document
1 About this document
This section contains information for the proper use of this document.
1.1 Validity
This document describes the product:
Product designation: Kaba c-lever
Types: 262y for profile and round profile cylinder
263y for profile and round profile cylinder
2642 for profile and round profile cylinder
265y for profile and round profile cylinder
266y for profile and round profile cylinder
2672 for profile and round profile cylinder
Article numbers and
variants:
2621-K5, 2622-K5, 2623-K5, 2624-K5 c-lever Standard
2631-K5, 2632-K5, 2633-K5, 2634-K5 c-lever ES1
2642-K5 c-lever support plates/rosette
2661-K5, 2662-K5, 2663-K5, 2664-K5 c-lever support
plates/short plate
2672-K5 c-lever, wide plates
This document describes all product versions and all optional features and functions.
Options are subject to a charge and therefore only available if purchased.
Different options and equipment features are not available in every variant or in all
countries.
1.2 Target group
This document is intended for specialist personnel only.
The descriptions are intended for specialist staff trained by the manufacturer. The descriptions are no replacement for product training.
Service personnel are persons who have the appropriate technical training and experience required for them to be aware of the risks that could arise for themselves or
others when carrying out these activities and to minimise these risks for themselves
and others. It is the responsibility of the service personnel to ensure that the conditions stated by the manufacturer and the applicable regulations and standards are
complied with when carrying out these activities.
1.3 Contents and purpose
The contents of these instructions are limited to the installation, operation, maintenance and servicing of the product.
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About this document Installation Manual
1.4 Supplementary documentation
The following documents are available from the sales partners:
• Operating manual Kaba programmer 1460 and Kaba programmer 1364
• User manual for programming and signals of the Kaba evolo components
• System description Kaba evolo
• Planning guideline wireless
• Documentation for currently installed system software
1.5 Abbreviations/definition of terms
In order to make it easier to read the document, the abbreviated brief product descriptions have been used:
Short designation Product designation
c-lever Kaba c-lever
Programmer 1460 Kaba programmer 1460
Programmer 1364 Kaba programmer 1364
Component c-lever fitting
1.6 Hazard categories
Symbols
Symbols
Acoustic signal
Visual signal
Instructions with information on what to do and not to do to prevent injury and material damage are denoted specially.
Please follow all hazard instructions. These are intended to help prevent accidents
and prevent damage.
These instructions are divided into the following categories:
CAUTION
Low risk
Denotes a potentially dangerous situation that could lead to minor injury.
NOTICE
Important information on the correct use of the product.
Failure to comply with these instructions could lead to malfunctions. The product
and/or objects in the local vicinity could be damaged.
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1.7 Notes
Information is denoted by this symbol.
Tips on using the product are useful pieces of information.
They help to make best use of the product and its functions.
1.8 Symbols
Symbols with the following meanings are used for hazards (depending on hazard
source.)
General hazard Hazard from electric shock
Risk of explosion Risk to electronic components
from electrostatic discharge
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Basic safety information Installation Manual
2 Basic safety information
This product has been built according to the latest technology and accepted safety
regulations. Nevertheless, handling this product can pose a risk to people and property.
Read and observe the following safety information before using the product.
2.1 Proper use
This product has been designed exclusively for use as set out in the chapter Product
Description. Any other use will be deemed improper use. The manufacturer accepts
no liability for any resulting damage. The user/operator bears sole responsibility for
the risk.
2.2 Product changes
NOTICE
No changes should be made to the product, unless in accordance with changes described in the instructions.
2.3 ESD protective measures
NOTICE
Danger of damage to electronic components from electrostatic discharge.
If electronic printed circuit boards and components are handled incorrectly, damage
may occur which leads to their complete breakdown or sporadic faults.
• When installing and repairing the product, the general ESD protective measures
are to be observed.
• When handling electronic components, wear the ESD wrist strap. Connect the
end of the strap to an ESD socket or an unpainted, earthed metal component.
This will safely and effectively conduct charges away from your body.
• Only handle the edges of printed circuit boards. Do not touch printed circuit
boards or connecting plugs.
• Put removed components on an anti-static surface or in an anti-static shielding
container.
• Avoid contact between printed circuit boards and clothing. The wrist strap only
protects the printed circuit boards from static electricity on the body. Damage
can still occur due to static electricity on clothing.
• Only transport and ship removed modules in ESD-shielding, conductive protective containers.
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Installation Manual Basic safety information
2.4 Handling of lithium batteries
NOTICE
Lithium batteries can explode or burst explosively.
Improper handling of lithium batteries can lead to fires and explosions.
• Only replace lithium batteries with batteries of the same type.
• Do not open, drill through or squash lithium batteries.
• Do not burn lithium batteries or expose them to high temperatures.
• Do not short circuit lithium batteries.
• Do not recharge lithium batteries.
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Product description Installation Manual
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1718192021222324252627293031
32
49 46
57 59 58
48
3 Product description
This section provides an overview of the product and gives information on technical
details.
3.1 Overview
The c-levers are electronic door fittings with a reader antenna on the outside shield.
The coupling and electronics are integrated into the fitting. After identification using
authorised media, the lock and door can be opened manually.
3.1.1 Structure
Fig.1: Exploded diagram of structure of variant 2621
1 Antenna housing 16 Lever handle bearing 31 Fixing screw
2 Antenna 17 Inside lever handle 32 Threaded pin
3 Antenna circuit board 18 Fixing screw for lever handle
4 Frame housing 19 Inside shield
5 Fixing screw for lever handle 20 Battery protection film
6 Lever handle 21 Connection cable
7 Lever handle bearing 22 Battery circuit board
8 Outside shield 23 Fastening for inside lever
9 External fitting 24 Fixing screws
10 Direction pin 25 Screw for inside shield 48 Countersunk screws
11 Silicone cushion 26 Internal fitting 49 Socket for antenna cable
12 Intermediate circuit board for
antenna
13 Antenna cable 57 3 fixing screws
14 Bracket 29 Mechatronics unit 58 Fixing screw
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27 Spindle
46 Socket for mechatronics unit
handle
Installation Manual Product description
15 E-module 30 Silicone cushion 59 Socket for antenna cable
3.2 Scope of delivery
• 1 inside shield with internal fitting • 1 outside lever handle
• 1 outside shield • 1 antenna cable
• 1 coupling unit • 2 batteries
• 1 direction pin • 2 Allen keys, size 2 and 3
• 1 spindle • 1 set of instructions
• 1 inside lever handle • 1 drilling template
• Various fixing screws
See following table 1: Fixing screws.
3.2.1 Additional fixing screws
• 1 steel support plate for outside shield
• 1 centring sleeve
• 2 spacer sleeves
• 2 pull protection washers
• Additional fixing screws
Screw pack Top/bottom
fixing screws
Long arbourmmDimensionmmDoor thick-
ness
mm
No. 1 105 M5 x 50 38–44 M5 x 40 38–40
M5 x 60 45–54 M5 x 50 46–50
M5 x 70 55–58 M5 x 60 56–58
No. 2 120
(door thick-
ness
58–73)
155
(door thick-
ness
73–100)
M5 x 70 56–64 M5 x 60 59–60
M5 x 80 65–74 M5 x 65 61–65
M5 x 90 75–84 M5 x 75 71–75
M5 x 100 85–94 M5 x 85 81–85
M5 x 110 95–100 M5 x 95 91–95
DimensionmmDoor thick-
M5 x 45 41–45
M5 x 55 51–55
M5 x 70 66–70
M5 x 80 76–80
M5 x 90 86–90
M5 x 100 96–100
Middle
fixing screws
ness
mm
Table1: c-lever fixing screws
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Product description Installation Manual
63
65
64
61
62
66
3.2.2 Additional fixtures for c-lever short plate
• 1 support plate for outside shield
• 1 support plate for inside shield
• 2 fixing screws M5x50mm for internal fitting and outside shield
• 2 fixing screws M5x12mm for outside shield support plate
• 2 fixing screws M5x6mm for inside shield support plate
3.2.3 Additional fixtures for c-lever rosette assembly
• 1 support plate for outside shield
• 1 support plate for inside shield
• 3 fixing screws M5x50mm for internal fitting and outside shield
• 2 fixing screws M5x12mm for outside shield support plate
• 2 fixing screws M5x6mm for inside shield support plate
3.2.4 Additional fixtures for c-lever wireless
• Wireless module with connection terminal (64)
3.2.5 Accessories
• Plug with cable for door handle contact
(63)
• ZIF connection cable (65)
• PCB (61) and screw (62)
• Inside shield for wireless (66)
• Relevant system software and programming tools
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3.3 Technical data
Technical data
Connection
Data transfer RFID
RCID For variant E310
Hardware
Lever handle Stainless steel look
Shield Stainless steel
Power supply
Batteries 1.5V, AA, lithium
Ambient conditions
Protection type IP54 Outside (standard)
IP55 Outside (ES1)
IP40 Inside
Temperature -25°C – +70°C The temperature range
depends on the battery
manufacturer's specifications.
Humidity 0%–95% rel. hum., non-
condensing
Climate Not suitable for heavily
corrosive atmospheres
(chlorine, ammonia).
Rooms Not to be used in poten-
tially explosive environments.
Standards
Fire safety DIN 18273 tested in ac-
cordance with EN 1634-1
EN179 According to test certific-
ate:
Protection class EN 1906 class 0
EN 1906 class 2 For ES1
In accordance with
DIN18257
WB2 in accordance with
B5351
Usage class EN 1906 class 3
DO 20.31
0432 - BPR - 0061 (Kaba);
0432 - BPR - 0003 (BKS);
0432 - BPR - 0005 (Dorma)
Austria
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53.6
3.3.1 Dimensions
Fig.2: Dimension drawing – narrow version, Europrofile cylinder (PZ)
Fig.3: Dimension drawing – wide version, Europrofile cylinder (PZ)
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3.3.2 Versions
Hole centre distance for Europrofile (PZ) or round profile (RZ) cylinder versions.
Hole centre ± 0.1 Versions
55 PZ
57
70
72
74 RZ
78
78 PZ
85
88
90
92
94 RZ
98 PZ
100.5 RZ
3.4 Conformity
This product conforms to the EU directives
2014/35/EU Low Voltage Directive
2014/53/EU Radio Equipment Directive
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
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Installation Installation Manual
4 Installation
This chapter describes the installation of the product.
4.1 Requirements
4.1.1 Door components
Door
The door thickness must be at least 38mm and may be a maximum of 100mm.
Different fixing screws must be used for different door thicknesses. See scope of de-
livery [}3.2] .
Door lock
The product can be used with most commercially-available door locks. Using locks
from established manufacturers is recommended as these manufacturers ensure that
fitting drill holes conform to standards.
Locks with a split lock hub cannot be used!
In order for a mechanical opening via a lock cylinder to be ensured, it is necessary to
install door locks with key-operated latch.
Lock cylinder
The fitting is independent of the lock and lock cylinder and can be used for cylinder
holes with 17mm Europrofile or 22mm round profile. The fitting can also be used on
the door without a cylinder hole for half cylinders.
Cylinder standoff
NOTICE
The cylinder standoffs must be checked before the fittings are installed.
The outside and inside of the fitting may have different heights, which affects the
correct cylinder standoff that exceeds the door thickness. See following drawing and
table.
Overview
c-lever Door
Variants Outside Inside
Standard 18.3mm 18.3mm
ES1 (assembly/steel support plate) 23.3mm 18.3mm
Short plate (assembly/support plate) 23.3mm 23.3mm
Rosettes (assembly/support plate) 23.3mm 23.3mm
Table2: Overview of cylinder standoff
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A
4.1.2 Tools required
• Drill jig or drilling template
• C-clamp (for work with the drill jig)
• Power drill
• Drill bits Ø9 and Ø13mm
• Flat head and Phillips screwdriver
• Torx screwdriver T-20
• Allen keys, size 2 and 3
• Crimping tool
4.1.3 Spindle standoff
The length of the spindle must be adjusted depending on the door thickness (including the backplate(s)) and/or handle types.
Handle type "A" spindle standoff mm
HA 42–79
HB 42–68
HC 42–56
HD 42–77
HL 42–92
HM 42–51
HN 42–85
HO 42–50
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ø9 mm
ø13 mm
4.2 Drilling the fastening holes
Fastening holes must be drilled for the c-lever standard and c-lever ES1 variants in order to mount a fitting. (Except for fire safety shutters and fire doors as no fastening
holes are permitted for these.)
The fastening holes for both the c-lever short plate and c-lever rosette assembly variants already exist from the removal of the existing fittings.
4.2.1 With drill jig
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
Part 1
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Position the drill jig with guide pin for cylinder
(without mount) on the door from the outside.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ð The drill jig is connected securely to the door.
4. Remove the guide pin for the cylinder and the pin for
the spindle.
5. Remove the mortise lock.
6. Note: Do not drill through the door.
Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
7. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
8. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
9. Remove the drill jig and C-clamp.
10. Clean the lock mortise.
11. Insert the mortise lock.
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ø9 mm
ø13 mm
Part 2
Requirement:
• On the opposite side from part 1
• Mortise lock installed
Procedure:
1. Position the drill jig with guide pin for cylinder on the
door.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ð The drill jig is connected securely to the door.
4. Remove the guide pin for the cylinder and the pin for
the spindle.
5. Remove the mortise lock.
6. Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
7. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
8. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
9. Remove the drill jig and C-clamp.
10. Clean the lock mortise.
11. Insert the mortise lock.
Result:
The fastening holes for the fitting are drilled on both sides
of the door.
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4.2.2 With drilling template
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
Part 1
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Place the spindle through the lock hub.
2. Position the drilling template over the spindle and
align it parallel to the forend.
3. Mark the drill holes.
ð Drill holes for the fastening holes are marked on
the door leaf.
4. Remove the mortise lock.
5. Note: Do not drill through the door.
Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
6. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
7. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
8. Clean the lock mortise.
9. Insert the mortise lock.
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Part 2
Requirement:
• On the opposite side from part 1
• Mortise lock installed
Procedure:
1. Place the spindle through the lock hub.
2. Position the drilling template over the spindle and
align it parallel to the forend.
3. Mark the drill holes.
ð Drill holes for the fastening holes are marked on
the door leaf.
4. Remove the mortise lock.
5. Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
6. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
7. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
8. Clean the lock mortise.
9. Insert the mortise lock.
Result:
The fastening holes for the fitting are drilled on both sides
of the door.
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10
4.3 Installing the coupling unit
NOTICE
Danger of damage to electronic components from electrostatic discharge.
If electronic printed circuit boards and components are handled incorrectly, damage
may occur which leads to their complete breakdown or sporadic faults.
• When installing and repairing the product, the general ESD protective measures
are to be observed.
4.3.1 Inserting the direction pin
The orientation of the outside lever handle determines the position of the direction
pin. The direction pin has a marking on both sides (R or L); the same markings are
located on one side of the front of the coupling unit housing. The direction pin is inserted into the coupling unit in such a way that when an outside lever handle is
turned right or left the "R" or "L", respectively, matches the marking on the coupling
module.
Requirement:
• Lever handle exists for spindle (9mm) of coupling unit
Procedure:
1. Align the direction pin (10); see information above.
2. Place the lever handle with the outside shield on the spindle
of the coupling unit.
3.
Note: turn the spindle as far as it will go in order to make
it easier to insert the direction pin.
Turn the lever handle to the left as far as it will go for a right
side and to the right for a left side.
4. Insert the direction pin.
-> Audibly clicks into place.
5. Release the lever handle.
Result:
The direction pin is installed in the coupling unit for the desired
door side.
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29
27
32
33
4.3.2 Installing the coupling unit in a fitting
Reduction sleeves can be used to adapt the dimensions of the spindle to the dimensions of the lock hub.
Installing a 7mm spindle requires a reduction sleeve, whereby the release for the
sleeve is facing up towards the threaded pin.
Inserting the spindle
Procedure:
1. Select the spindle based on the diameter of the lock
hub.
2. If a 7mm spindle is used, place the reduction sleeve
(33) on the spindle (27).
Note: when using the reduction sleeve, ensure
that the release of the sleeve is facing upwards.
3. Insert the spindle in the square of the coupling unit
(29) with the groove facing the cylinder fixing screw.
4. Tighten the spindle from the top using the threaded
pin (32).
Result:
The spindle is connected securely to the coupling unit.
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29
B
A
C
D
Inserting the coupling unit
Procedure:
1. Turn the outside shield as shown.
2.
Note: do not trap the coupling unit cable and do
not bend the lugs in the outside shield.
Guide the spindle of the coupling unit (29) into the
square of the outside handle and insert the coupling
unit into the outside shield.
3.
Note: Place the coupling unit evenly and securely
in the outside shield.
Use a screwdriver to push the top cushion under the
lug (A) and push the top part of the coupling unit
into the outside shield (B).
4. Use a screwdriver to push the bottom cushion under
the lug (C) and push the bottom part of the coupling
unit into the outside shield (D).
Result:
The coupling unit is positioned evenly and securely in the
outside shield.
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5
49
46
Fastening the coupling unit
Procedure:
1. Secure the coupling unit using the lever handle fixing screw (5).
2. Connect the plug of the coupling unit to the white
socket (46).
3. Connect the plug of the antenna cable to the black
socket (49).
Result:
The coupling unit is securely fastened in the outside
shield.
The antenna circuit board is connected.
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37 13
38
39
13
4.3.3 c-lever ES1 variant
Continuation of chapter Fastening the coupling unit.
Procedure:
4. Guide the antenna cable (13) at the top through the
wide opening of the steel support plate.
5. Place a spacer (37) on the top threaded pin.
6. Place a spacer (38) on the bottom threaded pin.
7. Insert the steel support plate into the outside shield.
8. Secure the steel support plate to the outside shield
using four fixing screws (39).
4.3.4 Short plate variant
Continuation of chapter Fastening the coupling unit.
Procedure:
4. Guide the antenna cable (13) on the left next to the
coupling unit in the outside shield as shown.
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40
42
13
41
13
43
5. Guide the antenna cable (13) through the cylinder
opening of the support plate for the outside shield
(40).
6. Insert the support plate for the outside shield into
the outside shield.
7. Secure the support plate for the outside shield into
the outside shield using two fixing screws (42).
4.3.5 Rosette assembly variant
Continuation of chapter Fastening the coupling unit.
Procedure:
4. Guide the antenna cable (13) on the left next to the
coupling unit in the outside shield as shown.
5. Guide the antenna cable (13) through the wide
opening of the support plate for the outside shield
(41).
6. Insert the support plate for the outside shield into
the outside shield.
7. Secure the support plate for the outside shield into
the outside shield using two fixing screws (43).
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13
27
50
28
(ES1)
4.4 Installing the outside shield
NOTICE
Danger of damage to electronic components from electrostatic discharge.
If electronic printed circuit boards and components are handled incorrectly, damage
may occur which leads to their complete breakdown or sporadic faults.
• When installing and repairing the product, the general ESD protective measures
are to be observed.
4.4.1 c-lever standard and c-lever ES1 variant
Once the outside shield is installed, the pressure on the coupling of the coupling unit
must be relieved. To do this, pull the spindle inwards.
An additional drill hole is required in the door for the c-lever ES1 variant.
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Push the lock cylinder (50) into the mortise lock.
2. Secure the lock cylinder with the cylinder fixing screw
(but do not tighten yet).
3. Guide the antenna cable (13) through the top fastening hole of the door.
4. Position the centring sleeve (28), if there is one, on the
bottom threaded sleeve.
5. Note: the spindle with the threaded pin is facing
up.
See chapter Installing the coupling unit in a fitting
[}4.3.2], point4.
Place the outside shield (8) on the outside of the door.
6. Pull the spindle (27) inwards.
Result:
The outside shield is installed.
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13
A
13
8
13
B
A
8
27
50
4.4.2 c-lever short plate variant
Once the outside shield is installed, the pressure on the coupling of the coupling unit
must be relieved. To do this, pull the spindle inwards.
Requirement:
• Mortise lock is not installed yet
Procedure:
1. Guide the antenna cable (13) through the cylinder
cut-out of the door as shown (A).
2. Lay the antenna cable (13) in the lock mortise as
shown.
3.
Note: do not shift and/or trap the antenna cable.
Push the mortise lock into the mortise.
4. Guide the outside shield (8) with tightened spindle
into the lock hub (B).
Retighten the antenna cable (13) in the process (A).
5. Place the outside shield (8) on the outside of the door.
6. Secure the mortise lock to the door.
7. Push the lock cylinder (50) into the mortise lock.
8. Secure the lock cylinder with the cylinder fixing screw
(but do not tighten yet).
9. Pull the spindle (27) inwards.
Result:
The mortise lock, lock cylinder and outside shield are installed on the door.
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27
50
13
4.4.3 c-lever rosette assembly variant
Once the outside shield is installed, the pressure on the coupling of the coupling unit
must be relieved. To do this, pull the spindle inwards.
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Push the lock cylinder (50) into the mortise lock.
2. Secure the lock cylinder with the cylinder fixing screw
(but do not tighten yet).
3. Guide the antenna cable (13) through the bottom
fastening hole of the removed rosette.
4. Guide the outside shield (8) with tightened spindle
(27) into the lock hub.
5. Place the outside shield on the outside of the door.
6. Pull the spindle inwards.
Result:
The outside shield is installed.
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13
24
50
59
4.5 Installing the internal fitting
NOTICE
Danger of damage to electronic components from electrostatic discharge.
If electronic printed circuit boards and components are handled incorrectly, damage
may occur which leads to their complete breakdown or sporadic faults.
• When installing and repairing the product, the general ESD protective measures
are to be observed.
4.5.1 c-lever standard variant
Requirement:
• Outside shield installed
• Centring sleeve positioned in outside shield
• Antenna cable (13) laid
• Mortise lock and lock cylinder installed
Procedure:
1.
Note: do not trap the antenna cable.
Place the internal fitting with the inside lever handle
on the spindle and lock cylinder (50).
2.
Note: tightening torque max. 2.5±0.5Nm.
Secure the internal fitting and outside shield using
two fixing screws (24).
3.4.Insert the antenna cable plug into the socket (59) of
the e-module.
Insert batteries if necessary. Note: observe the bat-
tery polarity. Failure to do so could destroy the
electronics.
5. If batteries are already inserted, remove the contact
protection film.
6.
Slip the battery protection film [}7.1] between the
batteries.
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24
26
36
24
59
4.5.2 c-lever ES1 variant
Requirement:
• Outside shield installed
• Centring sleeve positioned in outside shield
• Mortise lock and lock cylinder installed
Procedure:
1.
Note: do not trap the antenna cable.
Place the internal fitting (26) with the inside lever
handle on the spindle and lock cylinder.
2. Screw in the top fixing screw (24) with a pull protection washer (35).
3. Screw in the middle fixing screw (24).
4. Screw in the bottom fixing screw (24) with a pull protection washer (36).
5.
Note: tightening torque max. 2.5±0.5Nm.
Secure the internal fitting and outside shield using
three fixing screws (24).
6. Insert the antenna cable plug into the socket (59) of
the e-module for the internal fitting.
7. Insert batteries if necessary.
8. If batteries are already inserted, remove the contact
protection film.
9.
Slip the battery protection film [}7.1] between the
batteries.
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40
50
13
24
17
48
48
4.5.3 c-lever short plate variant
Requirement:
• Outside shield installed
• Centring sleeve positioned in outside shield
• Mortise lock and lock cylinder installed
Procedure:
1.
Note: do not trap the antenna cable.
Place the support plate for the inside shield (40) over
the spindle (27) and lock cylinder (50) on the inside
of the door.
2. Guide the antenna cable (13) through the cylinder
opening under the lock cylinder as shown.
3.
Note: tightening torque max. 2.5±0.5Nm.
Secure the support plate for the inside shield to the
outside shield using two fixing screws M5 (24).
4. Unscrew the inside lever handle (17) with three
countersunk screws M4 (48) from the internal fitting.
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26
59
56
17
48
48
5.
Note: do not trap the antenna cable.
Place the internal fitting (26) on the spindle and lock
cylinder.
6. Secure the internal fitting and support plate for the
inside shield using two fixing screws (42).
7. Mount the antenna plug using crimping tool as
shown.
8. Insert the antenna cable plug into the socket (59) of
the e-module for the internal fitting.
9. Insert the battery circuit board plug into the socket
(56).
10. Place the inside lever handle (17) on the spindle.
11. Secure the inside lever handle using three countersunk screws M4 (48).
12. Insert batteries if necessary.
13. If batteries are already inserted, remove the contact
protection film.
14.
Slip the battery protection film [}7.1] between the
batteries.
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41
50
13
24
17
48
48
4.5.4 c-lever rosette assembly variant
Requirement:
• Outside shield installed
• Centring sleeve positioned in outside shield
• Mortise lock and lock cylinder installed
Procedure:
1.
Note: do not trap the antenna cable.
Place the support plate for the inside shield (41) over
the spindle (27) and lock cylinder (50) on the inside
of the door.
2. Guide the antenna cable (13) through the wide
opening of the support plate (the bottom fastening
hole of the rosette) as shown.
3.
Note: tightening torque max. 2.5±0.5Nm.
Secure the support plate for the inside shield to the
outside shield using three fixing screws M5 (24).
4. Unscrew the inside lever handle (17) with three
countersunk screws M4 (48) from the internal fitting.
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26
59
17
48
48
5.
Note: do not trap the antenna cable.
Place the internal fitting (26) on the spindle and lock
cylinder.
6. Secure the internal fitting and support plate for the
inside shield using two fixing screws (42).
7. Mount the antenna plug using crimping tool as
shown.
8. Insert the antenna cable plug into the socket (59) of
the e-module for the internal fitting.
9. Place the inside lever handle (17) on the spindle.
10. Secure the inside lever handle using three countersunk screws M4 (48).
11. Insert batteries if necessary.
12. If batteries are already inserted, remove the contact
protection film.
13.
Slip the battery protection film [}7.1] between the
batteries.
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GND
GND
GND
Cylind
Frame
Bolt
1 2 3 4 5 6
53
52
1 2 3 4 5 6
7
4.5.5 Variant with wireless option (E320)
The supported functions depend on the system software used such as KEM. A detailed description of this option can be found in the Wireless planning guideline and
in the respective instructions for the system software.
Requirement:
• Outside shield installed
• Centring sleeve positioned in outside shield
• Internal fitting with wireless module, door handle contact and additional circuit
board available
Procedure:
1. Install internal fitting with wireless module according
to the relevant version. See list below:
c-lever standard variant [}4.5.1]
c-lever ES1 variant [}4.5.2]
c-lever short plate variant [}4.5.3]
c-lever rosette assembly variant [}4.5.4]
2.
For doors that have a mortise lock with a micro
switch.
Connect mortise lock to micro switch and wireless
module.
a) Remove wireless module (52) from the internal fit-
ting.
b) Remove connection terminal (53) from the pin
header of the wireless module at the same time.
c) Connect the cable from the mortise lock with a micro
1 GND Door frame contact
2 Frame Door frame contact
3 GND Mortise lock deadbolt contact
4 Bolt Deadbolt contact
5 GND Mortise lock cylinder contact
6 Cylind. Cylinder contact
7 Plug con-
switch to the individual terminals.
(Top left) handle – handle monitoring
nection
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d) Place the connection terminal with the connected
cables on the pin header of the wireless module.
e) Insert wireless module into the internal fitting.
Further information on the use of potential locks and door contacts can be found in
the Wireless planning guideline. This documentation and further product documentation can be downloaded from Kaba's website following registration.
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18
4.6 Installing the inside shield
4.6.1 For all c-lever variants
Requirement:
• Internal fitting with outside shield or support plates
installed
• All connection cables on e-modules and battery circuit board connected
• Outside shield, mortise lock, lock cylinder, lever
handle and internal fitting installed
Procedure:
1. Note: do not damage the wireless module of the clever wireless.
Place the inside shield (19) parallel on the internal fitting.
-> Audibly clicks into place.
2. Secure the inside shield with a fixing screw M3 (25).
3. Tighten the lever handle fixing screw (18).
4. Align the lock cylinder and secure using the cylinder
fixing screw.
5. Carry out a function check.
4.7 Other variants
4.7.1 Installing variant with wide plate
In order to ensure improved plate support for the inside shield of variants with a
wide shield (53mm), proceed as follows.
Procedure:
1. Place the inside shield parallel on the internal fitting.
-> Audibly clicks into place.
2. Secure the inside shield with a fixing screw M3 (25).
3. Tighten the lever handle fixing screw (18).
4. Align the lock cylinder and secure using the cylinder
fixing screw.
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19
25
4.7.2 Installing variant for special lever handle styles
Procedure:
1. Note: do not trap the antenna cable.
Place the internal fitting (26), inside shield (19) and
lever handle on the spindle.
2. Align the internal fitting and push on to the lock cylinder.
3. Turn the inside shield 90° to the internal fitting.
4. Note: tightening torque max. 2.5±0.5Nm.
Secure the internal fitting and outside shield using
two fixing screws (24).
5. Place the inside shield parallel on the internal fitting.
-> Audibly clicks into place.
6. Secure the inside shield with a fixing screw M3 (25).
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1
2
Beep
Beep
Beep
Beep
Beep
5 Operation
This section describes operation of the product.
5.1 Operating the c-lever
A user medium is required to operate the c-lever. This medium is used to open or
lock doors and functions like an electronic key. All user media are given the appropriate access authorisation before their first use. When the user medium is used, the
component detects whether the medium has the required access authorisation. If authorisation is successful, access is granted. Unauthorised user media are rejected.
5.2 Opening with user media
Before being used for the first time, access authorisations for the relevant system
software must be transmitted to the Components.
1. Hold the authorised user medium in front of the antenna of
the
fitting.
-> The acoustic and visual signals1 indicate the access authorisation.
Note: The c-lever's opening time is limited; after this time has
elapsed, the c-lever closes automatically. Upon delivery, the
opening time is approx. 6 s, but this can be adjusted using
the 1460 programmer or the system software.
2. Activate the lock by pushing the lever handle.
3. The door can be opened.
If there is an attempt to gain access using unauthorised user
media, the acoustic1 signal will sound four times and the red
light will briefly flash four times.
Key:
1
If both functions have been activated using the programmer 1460 or the system software.
1
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Maintenance Installation Manual
6 Maintenance
This section describes product maintenance.
6.1 Maintenance table
The component's mechanism and/or electronics do not require any maintenance.
NOTICE
Opening the mechatronic unit.
Opening the mechatronic unit [}3.1.1] releases Kaba from any liability under the
guarantee.
Components Measures Interval
All components Function check in accordance with in-
structions
Replacing the batteries 24 months
Clock (components)
Firmware update For functional modifications as required
Check and set clock time with the system
software
12 months
1
12 months
6.2 Cleaning
Table3: Maintenance interval – evolo components
Key:
1
c-lever with lithium batteries
Only disinfection agents that are explicitly formulated for cleaning delicate metal
surfaces and plastics may be used. The use of unsuitable cleaning agents or methods
can damage the components' surface.
1. Use a soft, damp cloth to clean the surface.
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10
8
9
7 Service
7.1 Replacing batteries
Whilst the battery is being changed, all the data (access authorisations, configurations and traceback) is retained in the battery-independent memory. The clock settings are lost after 45 seconds.
With some components with particular handle styles, it is not possible to remove the
inside shield completely. When using these handle styles, the inside shield must be
withdrawn as far as possible and rotated 90°.
Requirement:
• New battery available.
Procedure:
1. Remove the screw M3 (13) on the bottom of the inside shield (2).
2. Insert the screwdriver into the countersink on the inside shield and remove the inside shield.
3. Remove the spent batteries (10).
4.
Note: observe the battery polarity. Failure to do
so could destroy the electronics.
Insert the new batteries.
5.
Slip the battery protection film (8) between the batteries as shown.
6. Mount the inside shield.
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58
7.2 Replacing the antenna
Requirement:
• Outside shield removed
Procedure:
1. Remove the two screws M4 (57) on the inside of the
outside shield (8).
2. Remove the rectangular intermediate circuit board
(12).
3. Pull the antenna (1) forwards at the same time.
4. Replace the antenna or antenna circuit board (2).
5. NOTE: when assembling, make sure that the plug-
in pins are an exact fit in the upper sleeves. The
lower sleeves remain free.
Place the rectangular intermediate circuit board on
the antenna on the inside of the outside shield.
6. Tighten both screws M4.
7. Mount the outside shield.
7.3 Replacing the e-module
Requirement:
• Inside shield removed
Procedure:
1. Remove the antenna and battery cables from the emodule (15).
2. Remove the screw M3 (58) from the e-module.
3. Tilt the e-module forwards approx. 10 mm and lift it
clear.
4. Replace the e-module.
5. Secure the e-module using screw M3.
6. Connect the antenna and battery cables for the emodule.
7. Mount the inside shield.
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7.4 Reset (INI reset)
INI reset of e-module
An INI reset can be used to restore the factory settings for the components.
NOTICE
Loss of data
With an INI reset, all previously saved settings and data on the E-module are deleted.
NOTICE
Before components are returned to Kaba for servicing, always carry out a
reset on the components.
7.4.1 Reset with master media
INI reset can be used to restore the factory settings for the components. (See chapter
in operating instructions 'Programming and signals for Kaba evolo components' INI
reset with master media for whitelist and CardLink™.)
7.4.2 Reset using tweezers
INI reset with tweezers and valid master media
The components have INI reset contacts on the e-module.
To perform an INI reset, short-circuit these contacts
with electrically conductive tweezers.
Before short-circuiting, present a valid master medium or user medium.
1. Disassemble Inner shield.
2. Localise both contacts on the e-module. (See Chapter Replace e-module.)
3. Using the tweezers, short-circuit the INI reset contacts for approx. 3 s.
ð Successful INI reset is confirmed using an acoustic signal.
7.5 Emergency power supply
If all the alarms were ignored until the batteries were completely empty, the door can
only be opened from the outside using the authorised key or user media.
Opening with the lock cylinder
The emergency opening is only possible with the lock cylinder if a lock with key-operated latch is installed in the door.
Unlocking from the outside
1. a) Insert the mechanical key into the lock cylinder.
b) Hold the authorised user medium in front of the electronic lock cylinder.
2. a) Turn the key in the opening direction as far as it will go and open the door.
b) Engage the door opener and open the door.
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Unlocking from the inside
The c-lever, when used with an anti-panic lock, can always be opened by pushing
the lever handle. If there is no anti-panic lock built in, it will function as a built-in lock.
1. Push the lever handle and open the door.
Opening with the emergency battery opening device
If emergency power is supplied by the emergency battery opening device, the lever
handle on the outside of the c-lever remains engaged until the dead batteries have
been replaced.
Unlocking from the outside
Requirement:
• Emergency battery opening device
• Programming cable (product no. 1355- 42)
• Adapter/programming pin (product no. 1355- 42A)
• New batteries 2x 1.5V, AA, lithium
Procedure:
1. Connect the emergency battery opening device to the programming cable and
programming pin.
2. Insert the programming pin into the programming socket of the antenna.
3. Hold the authorised user medium in front of the antenna.
4. Hold down the button on the emergency battery opening device for approx.
1second.
5. Push the lever handle and open the door.
6. Replace the batteries.
7. Carry out a function check.
Unlocking from the inside
The c-lever, when used with an anti-panic lock, can always be opened by pushing
the lever handle. If there is no anti-panic lock built in, it will function as a built-in lock.
1. Push the lever handle and open the door.
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8 Troubleshooting
This chapter provides important information for analysing errors and troubleshooting.
8.1 Error analysis
Symptoms Possible causes Measures
The use of a master or user medium is confirmed via various
acoustic and/or visual signals
by the components
Door does not open: authorisation via an authorised user medium is confirmed by acoustic
signals
Door does not open: no response to authorisation via an
authorised user medium
Door does not open: authorisation by an authorised user medium is confirmed via acoustic
and visual signals
Door does not open: authorisation by an authorised user medium is confirmed via acoustic
and visual signals
Door does not open: authorisation by an authorised user medium is confirmed via acoustic
and visual signals
User medium cannot be programmed
1 x very
short
1 x very
long
— — – Battery fully discharged
8 x
short
4 x
short
1 x long
1 x
short
1 x long
— — – 4000 media or groups already
9 x
– Battery "Low"
flashes
red
short
red
short
red
short
green
(V4 from FW 42.XX)
— – Alarm — Battery "Empty" – Replace the batteries
– Component not programmed
yet
8 x
– Self-test could not be completed
4 x
– Medium not programmed
– Outside the time window
1 x
– Internal clock in component
has failed
programmed in the e-module
– Replace the batteries
– Emergency power supply, replace the batteries
– Program the component
– Check or replace the coupling
unit
– Program medium
– Check time profiles
– Check programming and
clock time
– Contact customer service
– Faulty medium
– Not the correct technology
Master medium cannot be programmed
Master medium is not detected — — – Antenna not connected to e-
Other errors 3 x
1 x
short
short
1 x red – E-module already pro-
grammed
module
– No power supply
1 x
– Unintentional re-start —
short
red
1 x
short
green
1 x
short
red
– Carry out INI reset for e-module
– Establish connection or
power supply
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Symptoms Possible causes Measures
Door is always open: the lever
handle on the outside is always
engaged
The use of a master or user medium is not confirmed by the
component
Door is always open: door does
not open or close at programmed time
— — – TimePro function activated
– Faulty coupling unit
— — – Antenna connection error or
faulty electronics
— — – Time is missing on e-module
or is not correctly set
– Incorrect programming
– Deactivate TimePro function
– Replace coupling unit
– Check connection between
antenna and electronics
– Set time, check programming
– Replace coupling unit
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