Jvc XV-N352-S, XV-N350-B Service Manual

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DEL
: XV-N350B
XV-N352
DVD-VIDE
PLAYE
MODELS : XV-N350B/XV-N352
P/NO :
31629394MAR
200
CONTENTS
SECTION 1.........SUMMARY
SECTION 2.........CABINET & MAIN CHASSIS
SECTION 3.........ELECTRICAL
SECTION 4.........MECHANISM (DP-11)
SECTION 5.........REPLACEMENT PARTS LIST
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS..................................1-3
SERVICING PRECAUTIONS....................................................................................................................1-4
• GENERAL SERVICING PRECAUTIONS
• INSULATION CHECKING PRODEDURE
• ELECTROSTATICALLY SENSITIVE (ES) DEVICES
SERVICE INFORMATION FOR EEPROM ...........................................................................................1-5
SPECIFICATIONS ........................................................................................................................................1-6
1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from JVC. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter “x” included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set are not delayed until the new service literature is printed.
CAUTION
customized installations without manufacturer’s approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.
GRAPHIC SYMBOLS
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
2. Verify that all protective devices such as insulators, barriers, covers, shields, strain
3. Soldering must be inspected to discover possible cold solder joints, solder
4. Check for physical evidence of damage or deterioration to parts and components,
5. No lead or component should touch a high current device or a resistor rated at 1
6. After reassembly of the set, always perform an AC leakage test on all exposed
: Do not attempt to modify this product in any way. Never perform
The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated “dangerous voltage” that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.
component shorts. This is especially important on items trans-ported to and from the repair shop.
reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated.
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
for frayed leads or damaged insulation (including the AC cord), and replace if necessary.
watt or more. Lead tension around protruding metal surfaces must be avoided.
metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
TIPS ON PROPER INSTALLATION
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets.
7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publication, always follow the safety precautions. Remember Safety First :
General Servicing Precautions
1.Always unplug the DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnecting or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an
electrolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2.Do not spray chemicals on or near this DVD or any of its assemblies.
3.Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required.
4.Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped.
5.Do not apply AC power to this DVD and / or any of its electrical assemblies unless all solid state device heat sinks are correctly installed.
6.Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
SERVICE INFORMATION FOR EEPROM
POWER ON
DVD LOGO Status (NO Disk status)
Remotecontrol Pause key-->1-->4-->7-->2 in order.
Press number 0~8, Press charater A~F (1~6 for a while)
Use arrow key (F D G E) to move to approprite position and make changes
Press pause key once
DETECT NEW EEPROM (OPTION EDIT SCREEN)
MODEL: XV-N350B/XV-N352S NAME HEX
OPT 1 00 OPT 2 00 OPT 3 00 OPT 4 00 OPT 5 00 OPT 6 00 OPT 7 00 OPT 8 00
Change will be applied when power
OFF-->ON.
1-5
SPECIFICATIONS
• GENERAL
Power requirements : AC 200 ~ 240V, 50/60Hz
Power consumption : 8W
Dimensions (Approx.) : 430 x 35 x 202mm (17 x 1.4 x 7.9inches)
(W x H x D) without foot
Net Weight (Approx.) : 1.6kg (3.5lbs)
Operating temperature : 5°C to 35°C (41°F to 95°F)
Operating humidity : 5% to 90%
• OUTPUTS
VIDEO OUT : 1.0V(p-p), 75Ω, sync negative, RCA jack x 1 / SCART (TO TV)
AUDIO OUT : 2.0Vrms (1KHz, 0dB), 600, RCA jack (L, R) x 1 / SCART (TO TV)
DIGITAL OUT (COAXIAL) : 0.5V(p-p), 75, RCA jack x 1
SCART Model only
• SYSTEM
Laser : Semiconductor laser, wavelength 650nm
Signal system : PAL / NTSC
Frequency response : DVD (PCM 96 kHz) : 8Hz to 44kHz
DVD (PCM 48 kHz) : 8Hz to 22kHz
CD : 8Hz to 20kHz
Signal-to-noise ratio : More than 90dB (ANALOG OUT connectors only)
Harmonic distortion : Less than 0.02%
Dynamic range : More than 95dB (DVD/CD)
Accessories : Video cable (1), Audio cable (1), Remote control (1), Batteries (2)
1-6
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS .....................................................................................................................................2-2
1. CABINET AND MAIN FRAME SECTION ..................................................................................................2-2
2. DECK MECHANISM SECTION (DP-11) ...................................................................................................2-3
3. PACKING ACCESSORY SECTION...........................................................................................................2-4
2-1
OPTIONAL PART
C
B
462
460
460
460
250
462
A44
A
300
A26
283
261
261
260
262
320
467
465
261
D
A
C
B
462
462
A48
A46
P101
A47
MAIN
SMPS
5.1CH
SCART
452
D
A43
A49
CABLE1
CN903
452
280
KEY
TIMER
452
A42
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
2-2
2. DECK MECHANISM SECTION (DP-11)
A26
A02
439
018
013
017
014
001
002
003
020
016
015B
015A
435
015
019
440
432
012A
010
439
431
435
030
024
025
036
A03
430
021
012A
012
012
026
A01
2-3
3. PACKING ACCESSORY SECTION
808 BATTERY
810 CABLE SET ASS’Y
811 PLUG ASS’Y 1WAY(YELLOW)
812 PLUG ASS’Y 2WAY
801 OWNER’S MANUAL
804 PACKING SHEET
803 PACKING
900 REMOCON
803 PACKING
802 BOX CARTON
2-4
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE.....................................................................................3-2
1. POWER CHECK FLOW ..........................................................................................................................3-2
2. SYSTEM OPERATION FLOW.................................................................................................................3-3
3. SYSTEM TEST FLOW.............................................................................................................................3-4
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL....................................................................3-10
2. SDRAM CLOCK.....................................................................................................................................3-12
3. TRAY OPEN/CLOSE SIGNAL ...............................................................................................................3-12
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)............................................................3-13
5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) ..........................................................3-13
6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION) ..........................................3-14
7. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION) ...............................................................3-14
8. FOCUS ON WAVEFORM......................................................................................................................3-15
9. RACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING) ......................................................3-16
10. ZR966 AUDIO COAXIAL OUTPUT (SPDIF) .........................................................................................3-17
11. ZR966 VIDEO OUTPUT WAVEFORM...................................................................................................3-17
12. AUDIO OUTPUT FROM ZR966 ............................................................................................................3-18
CONNECTOR PICTURE ..........................................................................................................................3-19
1. ALL CONNECTOR PICTURE ................................................................................................................3-19
2. P2201 CONNECTOR PICTURE............................................................................................................3-20
3. P2202 CONNECTOR PICTURE............................................................................................................3-20
4. PW6101 CONNECTOR PICTURE ........................................................................................................3-21
5. P6501 CONNECTOR PICTURE............................................................................................................3-21
6. P6602 CONNECTOR PICTURE............................................................................................................3-22
7. P6901 CONNECTOR PICTURE............................................................................................................3-22
8. P7301 CONNECTOR PICTURE............................................................................................................3-23
BLOCK DIAGRAMS ..................................................................................................................................3-24
1. OVERALL BLOCK DIAGRAM ...............................................................................................................3-24
2. POWER SUPPLY BLOCK DIAGRAM ...................................................................................................3-25
3. SERVO BLOCK DIAGRAM ...................................................................................................................3-26
4. MPEG & MEMORY BLOCK DIAGRAM.................................................................................................3-27
5. VIDEO BLOCK DIAGRAM.....................................................................................................................3-28
6. AUDIO BLOCK DIAGRAM.....................................................................................................................3-29
CIRCUIT DIAGRAMS................................................................................................................................3-31
1. POWER (SMPS) CIRCUIT DIAGRAM ..................................................................................................3-31
2. SYSTEM (MPEG) CIRCUIT DIAGRAM.................................................................................................3-33
3. SERVO CIRCUIT DIAGRAM.................................................................................................................3-35
4. AV/JACK CIRCUIT DIAGRAM ...............................................................................................................3-37
5. TIMER/KEY CIRCUIT DIAGRAM ..........................................................................................................3-39
CIRCUIT VOLTAGE CHART...................................................................................................................3-41
PRINTED CIRCUIT BOARD DIAGRAMS...........................................................................................3-43
1. MAIN P.C.BOARD..................................................................................................................................3-43
2. KEY P.C.BOARD ...................................................................................................................................3-45
3. TIMER P.C.BOARD ...............................................................................................................................3-45
4. SMPS P.C.BOARD ................................................................................................................................3-47
5. SCART P.C.BOARD (SCART MODEL ONLY).......................................................................................3-47
.........................................3-10
3-1
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER CHECK FLOW
A. B.
No 5V No 3.3VA.
Is 3.3VA
section working?
YES
Is 5.6V present at
collector of Q126?
YES
Replace Q126. Check FR101 Replace Q121.
NO
No 3.3VA
Is there a DC voltage at
cathode of D105 or D107?
NO
NO
NO
Is 3.3VA
section working?
YES
Is 3.3V
present at emitter
of Q121?
YES
YES
Check D105/D106/D107/
D108 and replace.
YES
Replace IC101.
3-2
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM OPERATION FLOW
Power on
1. 8032 initializes SERVO,DSP & RISC registers
2. Write RISC code to SDRAM
3. Reset RISC
Show LOGO
YES
Tray close to closed position
SLED moves to inner position
1. Judge whether have disc and disc type
2. Jump to related disc reading procedure
Recieve OPEN/CLOSE Key?
Tray closed ?
NO
SLED at inner side ?
NO
YES
YES
NO
1. Execute pressed Key & IR key
2. System operation routine loop
1. Stop playback & open Tray
2. Display tray open message & LOGO
NO
Receive CLOSE Key?
YES
3-3
ELECTRICAL TROUBLESHOOTING GUIDE
3. SYSTEM TEST FLOW
TEST
Check the AC
Voltage Power PCBA (110V
or 220V)
YES
Switch on the power PCBA
Is the DC
voltage outputs OK?
(5V, 3.3V, 12V, 5.6V
MOTOR)
YES
Make sure the main PCBA don't
short on VCCs and switch it on.
YES
Is 3.3V
and 1.8V DC outputs normal
on main PCBA?
YES
NO
NO
NO
Replace power PCBA or AC transformer.
Repair or Replace power PCBA
Check the regulators or related diodes.
Connect to PC RS232 cable and
update the FLASH memory code.
Update FLASH
successfully?
YES
A
NO
1. Check 27MHz system clock.
2. Check system reset circuit.
3. Check FLASH R/W enable signal PRD, RWR.
4. Check RS232 SIGNALS.
5. Check FLASH Memory related circuit.
3-4
ELECTRICAL TROUBLESHOOTING GUIDE
A
RESET or power on.
Show LOGO?
YES
Does
Tray move inside
when it is not at closed
position?
NO NO
Flash
memory operates
properly?
YES
SDRAM
NO
works properly?
YES
ZR966
VIDEO outputs
NO
properly?
YES
Have TV
NO
signal output?
YES
Check AV cable
connection to TV set.
NO
Normal
TROUT & TRIN
NO
signals?
YES
Check connection lines
between FLASH & ZR966
and the FLASH access time
whether is suitable or not.
Check connection lines
between SDRAM & ZR966
and the SDRAM is damaged.
Check the related
circuit of ZR966.
Check the filtering and amp
circuit of TV signal.
Check the load OPEN &
CLOSE switch
B
YES
Normal
TRCLOSE & TROPEN
signal?
YES
Normal LOAD+ &
LOAD signal?
YES
Check the cable connection
between main PCBA and loader.
3-5
NO
NO
Check the Tray control IO
pins on ZR966 & AM5890S.
Check the Tray control
amplifying circuit on motor driver.
ELECTRICAL TROUBLESHOOTING GUIDE
B
Does
the SLED move
to inner side when it is
at outter position?
YES
Do not put in disc and
tray close.
Optical Lens has
movements for searching
focus?
Motor
Driver DRVSB Pin
is high?
YES
Is sled_s
DC Level higher than
1.4V?
YES
SL+ and
SL- output properly?
YES
Check the cable connection
with MECHA.
Proper
focus_s outputs to motor
driver?
YES
NONO
NO
NO
NONO
Check the connection line
of DRVSB signal.
Check the related
circuit of Sled_s.
Check the amp circuit on
motor driver.
Check focus_s connection
on ZR966 and motor dirver.
C
YES
Proper F+ &
F- outputs?
YES
Check cable connect on
with pick-up head.
3-6
NO
Check the amp circuit on
motor dirver.
ELECTRICAL TROUBLESHOOTING GUIDE
C
Laser
turns on when reading
disc?
YES
Put disc in?
YES
Disc ID is correct?
NO NO
DVD_LD,
CD_LD output properly?
YES
Collector
NO
voltage of power transistor
is OK?
YES
Check cable connection
between transistor ouput
and pick-up head.
NO
Laser off
NO
Proper RF signal
NO
on OPU
YES
Check the laser power circuit
on ZR966 and connecting to
power transistor.
Check the related circuit on
laser power transistor
Check the related circuit
on RF signal.
YES
Does spindle rotate?Does spindle rotate?
YES
D
Check DVD_LD &
CD_LD signal
NO NO
Proper spindle_s
signal on ZR966
YES
SP+ & SP- output properly?
YES
NO
Check the cable connection
between spindle and main
PCBA.
3-7
Check spindle_s related
circuit on ZR966.
Check the spindle control
amp circuit of motor driver.
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