Safety precautions ------------------------ 1-2
Preventing static electricity ------------- 1-3
Precautions for Service ------------------ 1-4
Importance admistering point
on the safety ----- 1-5
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
Area Suffix
J ------------- U.S.A.
C ---------- Canada
Disassembly method -------------------- 1-6
Adjustment method ----------------------- 1-21
Description of major ICs ---------------- 1-25
No.A0008
Jun. 2001
Page 2
XV-M50BK
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer. Replacement parts must be identical to those
used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of
the product should not be made. Any design alterations or additions will void the warranty
and will further relieve the manufacture of responsibility for personal injury or property damage
resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual. Electrical components having such features are identified by
shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after reassembling.
5. Leakage current check (Electrical shock hazard testing)
After reassembling the product, always perform an isolation check on the exposed metal parts of
the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure
the leakage current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by
a 0.15 F AC-type capacitor between an exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Move the resistor connection to each exposed
metal part, particularly any exposed metal part
having a return path to the chassis, and measure
the AC voltage across the resistor. Now, reverse
the plug in the AC outlet and repeat each
measurement. voltage measured Any must not
0.15 F AC TYPE
1500 10W
Place this
probe on
each exposed
metal part.
exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
Good earth ground
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
1-2
Page 3
XV-M50BK
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the next page.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. For specific details, refer to the replacement procedure in the text. Be careful not to take too long a time
when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
1-3
Page 4
XV-M50BK
Precautions for Service
Handling of Traverse Unit and Laser Pickup
1. Do not touch any peripheral element of the pickup or the actuator.
2. The traverse unit and the pickup are precision devices and therefore must not be subjected to
strong shock.
3. Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the
internal power supply of the tester.)
4. When replacing the pickup, after mounting a new pickup, remove the solder on the short land
which is provided at the center of the flexible wire to open the circuit.
5. Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the
characteristics of the optical block.
Do not change the setting of these half-fixed resistors for laser power adjustment.
Destruction of Traverse Unit and Laser Pickup by Static Electricity
Laser diodes are easily destroyed by static electricity charged on clothing
or the human body. Before repairing peripheral elements of the traverse
unit or pickup, be sure to take the following electrostatic protection:
1. Wear an antistatic wrist wrap.
2. With a conductive sheet or a steel plate on the workbench on which
the traverse unit or the pick up is to be repaired, ground the sheet
or the plate.
When you remove the traverse mechanism from the servo control substrate
The laser diode of pick-up might be destroyed by static electricity and set switch (S11) on the pick-up board
on "SHORT" side, please before removing the card wire from connector (CN10).
Moreover, please set switch (S11) on "OPEN" side after assembling and inserting the card wire in
connector (CN10) without fail at times.
Traverse
mechanism
CN10
CN12
SWITCH S11
SHORT
OPEN
When you remove the pick-up from the traverse mechanism
The laser diode of the pick-up might be destroyed by static electricity, and solder with part a, please before
extracting a flexible wire from connector (CN12).
Moreover, please remove solder in part a after inserting a flexible wire in connector (CN12).
1-4
Pick-up
Traverse
mechanism
Soldering part
Page 5
Importance Admistering point on the Safety
F901
D954
D991
IC953
R960
D952
T901
B9015
Q991
D956
C978
C992
CP952
EP951
B9016
B9017
PC901
C982
PC902
L957
D957
C918
C987
L959
C984
K952
D911
C909
D910
R903
K953
CN981
B9018
C914
R904
C989
D908
D902
D904
B9030
C913
D903
K951
K902
B9024
HS901
B9019
B9020
B9023
IC901
C908
S1B
B9601
R908
C915
B9021
R906
R901
LEA10018-
B9022
A1
C906
B9111
B9206
R907
R910
R911
C907
B9207
C916
C905
C912
1.6A/125V
FC902
C902
L901
D901
C911
B9025
B9801
B9501
B9201
B9102
B9202
B9203
CN971
B9031
B9005
B9008
B9004
B9006
B9113
CN961
B9003
C966
B9007
B9029
R957
B9002
Q953
D950
B9104
B9107
C969
B9001
B9013
B9101
R956
C962
R980
B9028
K954
L952
C974
C964
C973
D974
B9106
Q965
B9010
R953
D960
IC951
Q966
Q951
C965
B9105
D970
L955
R976
C995
L951
C979
CP951
C960
B9011
B9012
D973
D972
C963
R954
B9204
C996
B9301
D951
D953
C997
B9014
F901
FC901
XV-M50BK
P901
B9026
B9027
C904
CN952CN951
Full Fuse Replacement Marking
Graphic symbol mark
(This symbol means fast blow type fuse.)
should be read as follows ;
FUSE CAUTION
FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE
AND RATING OF FUSES ;
F901 : 1.6 A / 125 V
Marquage Pour Le Remplacement
Complet De Fusible
Le symbole graphique (Ce symbole signifie
fusible de type a fusion rapide.)
doit etre interprete comme suit ;
PRECAUTIONS SUR LES FUSIBLES
POUR UNE PROTECTION CONTINUE CONTRE
DES RISQUES D'INCENDIE, REMPLACER
SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;
F901 : 1.6 A / 125 V
1-5
Page 6
XV-M50BK
Disassembly method
<
Main body
Removing the top cover (See Fig.1)
1.
Remove the two screws A attaching the top cover
on the back of the body.
2.
Remove the four screws B attaching the top cover
on both sides of the body.
3.
Pull the lower parts of the top cover sides and
remove the top cover in the direction of the arrow.
Removing the front panel assembly
Prior to performing the following procedure, remove
the top cover.
1.
Disconnect the wire from connector CN971 on the
power supply board.
>
(See Fig.2 to 5)
Top cover
B
2
Power supply board
CN971
B
A
2
Fig.1
System control board
CN703
2.
Disconnect the card wire from connector CN703 on
the system control board.
3.
Remove the three screws C attaching the front
panel assembly on the bottom of the body.
4.
Release the joint a on the bottom and the two joints
b on both sides of the body. Remove the front panel
assembly toward the front.
Front panel assembly
C
Front panel assembly
Fig.2
Joint a
C
Fig.3
Front panel assembly
C
1-6
Joint b
Joint b
Fig.5Fig.4
Page 7
XV-M50BK
Removing the rear panel (See Fig.6)
Prior to performing the following procedure, remove
the top cover.
1.
Remove the eleven screws D attaching the rear
panel on the back of the body and detach the rear
panel.
Removing the DVD changer mechanism assembly
(See Fig.7)
Prior to performing the following procedure, remove
the top cover and front panel assembly.
1.
Remove the one screw E.
2.
Disconnect the 9 pin wire from connector CN961 on
the power supply board.
D
D
Power supply board
F
Fig.6
F
E
Rear panel
D
Video board
CN601
CN701
System control
board
3.
Disconnect the card wire from connector CN601 on
the video board.
4.
Disconnect the card wires from connector CN701
and CN702 on the system control board.
5.
Remove the four screws F attaching the DVD
changer mechanism assembly.
It is easy for removing the front panel assembly to
remove the mechanism assembly though the
mechanism assembly can be removed even in the
state that the front panel assembly adheres.
CN961
F
DVD changer mechanism assembly
F
Fig.7
CN702
1-7
Page 8
XV-M50BK
Removing the power supply board
(See Fig.8 and 9)
Prior to performing the following procedure, remove
the top cover.
1.
Disconnect the wire from connector CN971 on the
power supply board (The wire is extending from the
front panel assembly).
2.
Disconnect the 9 pin wire from connector CN961 on
the power supply board (The wire is extending from
the DVD changer mechanism assembly).
3.
Disconnect the wire from connector CN951 and
CN952 on the power supply board (The wire is
extending from the system control board).
4.
Remove the screw D attaching the AC jack on the
rear panel.
5.
Remove the two screws G attaching the power
supply board and detach the power supply board.
Power supply board
G
CN971
CN961
Rear panel
CN951,CN952
Front panel assembly
Fig.8
Rear panel
Fig.9
D
1-8
Page 9
XV-M50BK
Removing the video board
(See Fig.10 and 11)
Prior to performing the following procedure, remove
the top cover.
1.
Disconnect the card wire from connector CN601 on
the video board (The card wire is extending from the
DVD changer mechanism assembly).
2.
Disconnect the wire from connector CN704 on the
system control board (The wire is extending from the
video board).
3.
Remove the three screws D attaching the video
board on the rear panel. Pull out the video board
from the rear panel.
Removing the system control board
(See Fig.12 and 13)
Prior to performing the following procedure, remove
the top cover.
The system control board can be removed even if
the video board is attached.
1.
Disconnect the card wire from connector CN703 on
the system control board (The card wire is extending
from the front panel assembly).
Rear panel
Front panel assembly
D
Power supply board
CN951,CN952
Fig.10
Rear panel
Fig.11
Rear panel
CN601
CN704
Video board
CN704
System control
board
Video board
CN701
2.
Disconnect the card wire from connector CN701 and
CN702 on the audio board (The card wires are
extending from the DVD changer mechanism
assembly).
3.
Disconnect the wire from connector CN704 on the
system control board (The wire is extending from the
video board).
4.
Disconnect the wire from connector CN951 and
CN952 on the power supply board (The wire is
extending from the system control board).
5.
Remove the screw H attaching the system control
board.
6.
Remove the four screws D attaching the system
control board on the rear panel. Pull out the system
control board toward the front.
Front panel assembly
D
Fig.12
Rear panel
Fig.13
CN703
H
System control
board
CN702
1-9
Page 10
XV-M50BK
<
Front panel assembly
Prior to performing the following procedure, remove
the top cover and the front panel assembly.
>
Removing the front board
(See Fig.14 and 15)
1.
Remove the two screws I on the back of the front
panel assembly and remove the bracket from the
front panel assembly.
2.
Remove the seven screws J attaching the front
board.
If necessary, unsolder FW803 and disconnect the
wire.
Removing the STANDBY switch board
(See Fig.16)
1.
Remove the two screws K on the back of the front
panel assembly.
Front panel assembly
Front board
J
Front board
Bracket
I
Fig.14
I
J
J
FW803
Fig.15
K
If necessary, unsolder FW803 and disconnect the
wire.
FW803
STANDBY switch board
Fig.16
1-10
Page 11
XV-M50BK
<
DVD changer mechanism assembly
Prior to performing the following procedure, remove
the top cover and the DVD changer mechanism
assembly.
Removing the traverse mechanism
control board (See Fig.17)
1.
Disconnect the card wire from connector CN101 on
the traverse mechanism control board on the bottom
of the DVD changer mechanism assembly.
2.
Remove the screw L attaching the traverse
mechanism control board. Release the three parts e,
f and g and remove the traverse mechanism control
board.
Ejecting the DVD (See Fig.18 and 19)
DVD changer mechanism assembly
>
Par t
e
Par t
f
Fig.17
L
CN101
Par t
DVD traverse
mechanism control board
g
When the DVD is set or the traverse
mechanism is up.
The DVD tray can not be ejected when the traverse
mechanism is up.
Bringing down the traverse mechanism
as shown in the Fig.20
1.
The motor pulley and the belt can be seen on the
front side of the changer. Turn the motor pulley
clockwise until the belt stops.
2.
Pull the tray lock lever on the left side of the changer
and draw the DVD tray.
3.
Draw the DVD tray 1 to 3 as above.
Fig.18
Belt
Motor pulley
Draw the DVD tray.
Traverse mechanism
As the motor pulley is
turned, the traverse
mechanism lowers.
Fig.19
Tray stopper
Tray lock lever
1-11
Page 12
XV-M50BK
<
DVD Changer Mechanism Section
Removing the DVD mechanism board
(See Fig.1)
1.
Remove the DVD changer mechanism assembly.
2.
From bottom side the DVD changer mechanism
assembly, remove the one screw A retaining the DVD
servo control board.
Disconnect the card wire from the connector CN101 on
3.
the DVD servo control board.
Disengage the one engagement a and two
4.
engagements b , remove the DVD servo control board.
ATTENTION !
The laser diode of pick-up might be destroyed by static
electricity and set switch (S11) on the pick-up board on
"SHORT" side, please before removing the card wire from
connector (CN101).
Moreover, please set switch (S11) on "OPEN" side after
assembling and inserting the card wire in connector (CN101)
without fail at times.
Please refer to page 1-4 for a detailed content.
>
A
DVD servo
control board
a
CN101
bb
Removing the DVD tray assembly
(See Fig.2~4)
Remove the screw B retaining the Disc stopper
1.
(See Fig.3).
Remove the three screws C retaining the T.bracket
2.
(See Fig.3).
From the clamper base section c, remove both of the
3.
edges fixing the rod(See Fig.2 and 3).
Remove the screw D retaining the clamper assembly
4.
(See Fig.3).
From the left side face of the chassis assembly, remove
5.
the one screw E retaining both of the return spring and
lock lever(See Fig. 4).
By removing the pawl at the section d fixing the return
6.
spring, dismount the return spring(See Fig.4).
Remove the three lock levers(See Fig.4).
7.
Disc stopper
T.Bracket
B
C
C
Lod stopper
(C/J version only)
c
C
Fig.1
Clamper base
c
Rod
T.Bracket
Fig.2
d
Return spring
Clamper assembly
1-12
D
E
Lock lever
Fig.4
Fig.3
Page 13
XV-M50BK
8.9.Check whether the lifter unit stopper has been caught
into the hole at the section e of DVD tray assembly as
shown in Fig.5.
Make sure that the driver unit elevator is positioned as
shown in Fig.6 from to the second or fifth hole on the
left side face of the DVD Traverse mechanism
assembly.
[Caution]
10.
11.
12.
Chassis assembly
In case the driver unit elevator is not at above
position, set the elevator to the position as
shown in Fig.7 by manually turning the pulley
gear as shown in Fig.8.
Manually turn the motor pulley in the clockwise
direction until the lifter unit stopper is lowered from the
section e of DVD tray assembly(See Fig.8).
Pull out all of the three stages of DVD tray assembly in
the arrow direction f until these stages stop
(See Fig.6).
At the position where the DVD tray assembly has
stopped, pull out the DVD tray assembly while
pressing the two pawls g and g' on the back side of
DVD tray assembly(See Fig.9). In this case, it is easy
to pull out the assembly when it is pulled out first from
the stage DVD tray assembly.
Stopper
e
DVD tray
assembly
Fig.5
Refer to Fig.7
Pulley gear
Pawl
DVD tray assembly
g
f
Drive unit of elevator
Fig.7Fig.6
DVD tray assembly
Fig.8
Motor pulley
Fig.9
Pawl ,
g
g'
1-13
Page 14
XV-M50BK
Removing the DVD mechanism
Cams R1, R2 assembly
assembly(See Fig.10)
1.2.While turning the cams R1 and R2 assembly in the
arrow direction h , align the shaft i of the DVD
mechanism assembly to the position shown in Fig.10.
Remove the four screw F retaining the DVD
mechanism assembly.
Arrow
h
i
Removing the DVD traverse mechanism
assembly (See Fig.11 and 12 )
F
For dismounting only the DVD mechanism without
1.
removing the DVD mechanism assembly, align the shaft
j of the DVD mechanism assembly to the position
shown Fig.11 while turning the cam R1 and R2
assembly in the arrow direction k.
Remove the two screws G raising the DVD mechanism
2.
assembly.
Remove the DVD traverse mechanism assembly in the
3.
arrow direction I from the lifter unit (See Fig. 12)
F
DVD mechanism assembly
Cam R1, R2 assembly
Fig.10
G
F
F
DVD traverse
mechanism
assembly
Arrow
k
j
Lifter unit
Fig.11
Fig.12
Arrow
l
1-14
Page 15
Removing the mechanism control
board (See Fig.14, 15)
1.
Absorb the four soldered positions m of the right and
left motors with a soldering absorber(See Fig.14).
2.
Remove the two screws H retaining the mechanism
control board(See Fig.14).
Remove the two screws I retaining the tray select
3.
switch board(See Fig.15).
Removing the cam unit
(See Fig.15 18 )
1.
Remove the DVD mechanism assembly.
2.
While turning the cam gear L, align the pawl n position
of the drive unit to the notch position(Fig.15) on the cam
gear L.
Pull out the drive unit and cylinder gear(See Fig.17).
3.
While turning the cam gear L, align the pawl o position
4.
of the select lever to the notch position(Fig.18) on the
cam gear L.
Remove the four screws J retaining the cam unit(cam
5.
gear L and cams R1/R2 assembly)(See Fig.18).
m
Motor L
Mechanism control board
H
Fig.14
XV-M50BK
Motor R
m
H
Chassis assembly
CN801
Fig.15
CN802
Drive unit
CD Tray
switch board
Cylinder gear
CN804
Drive unit
n
I
Cam gear L
J
Cam gear L
Fig.16
Cams R1, R2 assembly
J
Cam unit
J
Fig.17
o
Select lever
Fig.18
1-15
Page 16
XV-M50BK
Removing the actuator motor and belt
(See Fig.19 22)
1.
Remove the two screws K retaining the gear bracket
(See Fig.19).
2.
While pressing the pawl p fixing the gear bracket in the
arrow direction, remove the gear bracket
(See Fig.19).
From the notch q section on the chassis assembly fixing
3.
the edge of gear bracket, remove and take out the gear
bracket(See Fig. 20).
Remove the belts respectively from the right and left
4.
actuator motor pulleys and pulley gears(See Fig. 19).
After turning over the chassis assembly, remove the
5.
actuator motor while spreading the four pawls r fixing
the right and left actuator motors in the arrow
direction(See Fig. 21).
[Note]
When the chassis assembly is turned over under
the conditions wherein the gear bracket and belt
have been removed, then the pulley gear as well
as the gear, etc. constituting the gear unit can
possibly be separated to pieces. In such a case,
assemble these parts by referring to the assembly
and configuration diagram in Fig. 22.
Pulley gear
Gear bracket
Belt
Motor pulley
K
Fig.19
Actuator motor
Pulley gear
Belt
Motor pulley
K
Pawl
p
Chassis assembly
q
Gear bracket
Fig.20
Assembly and Configuration Diagram
Pulley gear
r
r
Fig.21
Pulley gear
Gear B
Cylinder gear
1-16
Gear B
Gear C
Select gear
Gross gear L
Fig.22
Gross gear U
Gear C
Page 17
XV-M50BK
Removing the cams R1/R2 assembly
and cam gear L (See Fig.23)
Remove the slit washer fixing the cams R1 and R2
1.
assembly.
By removing the two pawls s fixing the cam R1,
2.
separate R2 from R1.
Remove the slit washer fixing the cam gear L.
3.
Pull out the cam gear L from the C.G. base assembly.
4.
Removing the C.G. base assembly
(See Fig.23 and 24)
Remove the three screws L retaining the C.G. base
assembly.
[Caution]
To reassemble the cylinder gear, etc.with the
R1/R2
cam unit (cam gear and cams
gear unit and drive unit, align the position of the
pawl n on the drive unit to that of the notch on
the cam gear L. Then, make sure that the gear
unit is engaged by turning the cam gear L
(See Fig. 24).
assembly),
Slit washer
Cam gear L
L
Slit washer
Cam R2
s
Pawl
Cam R1
Cam switch board
C.G. base assembly
Pawl
s
Notch
Pawl
n
Cylinder
gear
Drive unit
Fig.23
Cam gear L
Cam R1, R2 assembly
Gear unit
Gear bracket
Fig.24
1-17
Page 18
XV-M50BK
< DVD Traverse mechanism section>
Removing the pickup (See Fig.1 to 5)
1.
Solder soldering a on the flexible board next to the
pickup unit.
2.
From the bottom of the traverse mechanism unit,
disconnect the flexible wire from CN12 on the pickup
board.
ATTENTION
The laser diode of the pick-up might be destroyed by
static electricity, and solder with part a, please before
extracting a flexible wire from connector (CN12).
Moreover, please remove solder in part a after
inserting a flexible wire in connector (CN12).
Please refer to page 1-4 for a detailed content.
3.
Remove the screw A attaching the shaft stopper (R)
on the upper side of the traverse mechanism unit.
Pull the side of the shaft stopper (R) outward to
release the joint b and remove it upward. Remove
the skew spring at the same time.
Pickup unit
Flexible board
a
Fig.1
Pickup board
CN12
Flexible wire
4.
Move the shaft in the direction of the arrow to release
it from the part c.
5.
Release the joint d with the shaft and remove the
pickup with the shaft.
6.
Pull out the shaft.
7.
Remove the screw B attaching the switch actuator.
Shaft
Pickup
B
Pickup unit
Shaft
Joint d
Shaft stopper (R)
Fig.2
Shaft stopper (R)
Fig.3
A
A
Part c
Shaft
Shaft stopper (R)
Joint b
1-18
Switch actuator
Skew spring
Shaft
Fig.4Fig.5
Page 19
Removing the pickup board
(See Fig.1 and 6)
1.
Solder soldering a on the flexible board next to the
pickup unit.
2.
From the bottom of the traverse mechanism unit,
disconnect the flexible wire from CN12 on the pickup
board.
ATTENTION
The laser diode of the pick-up might be destroyed by
static electricity, and solder with part a, please before
extracting a flexible wire from connector (CN12).
Moreover, please remove solder in part a after
inserting a flexible wire in connector (CN12).
Please refer to page 1-4 for a detailed content.
3.
Unsolder soldering e, f and g of each harness on the
pickup board.
XV-M50BK
Pickup unit
Flexible board
a
Fig.1
e
Pickup board
4.
Remove the screw C attaching the pickup board and
release the two joints h.
Removing the feed motor assembly
(See Fig.1, 6 and 7)
1.
Solder soldering a on the flexible board next to the
pickup unit.
2.
From the bottom of the traverse mechanism unit,
disconnect the flexible wire from CN12 on the pickup
board.
ATTENTION
The laser diode of the pick-up might be destroyed by
static electricity, and solder with part a, please before
extracting a flexible wire from connector (CN12).
Moreover, please remove solder in part a after
inserting a flexible wire in connector (CN12).
Please refer to page 1-4 for a detailed content.
3.
Unsolder soldering e of the motor harness on the
pickup board.
Joint h
Joint h
Feed motor assembly
C
CN12
f
g
Fig.6
Feed motor assembly
Thrust spring
D
D
4.
Remove the two screws D attaching the feed motor
assembly and remove the thrust spring. Move the
feed motor assembly in the direction of the arrow to
pull it out from the feed holder.
Feed holder assembly
Fig.7
1-19
Page 20
XV-M50BK
Removing the turn table assembly
(See Fig.1, 6, 8 and 9)
1.
Solder soldering a on the flexible board next to the
pickup unit.
2.
From the bottom of the traverse mechanism unit,
disconnect the flexible wire from CN12 on the pickup
board.
ATTENTION
The laser diode of the pick-up might be destroyed by
static electricity, and solder with part a, please before
extracting a flexible wire from connector (CN12).
Moreover, please remove solder in part a after
inserting a flexible wire in connector (CN12).
Please refer to page 1-4 for a detailed content.
3.
Unsolder soldering f and g of the harness extending
from the turn table assembly to the pickup board.
4.
Remove the screw E attaching the shaft stopper (F)
on the upper side of the traverse mechanism unit.
Pull the side of the shaft stopper (F) outward to
release the joint i and remove it upward. Remove the
spring at the same time.
5.
Remove the screw F attaching the turn table
assembly.
Joint h
Joint h
Feed motor assembly
Pickup unit
Flexible board
a
Fig.1
e
Pickup board
C
CN12
f
g
Fig.6
6.
Move the turn table assembly outward and pull out
from the shaft. Then remove it from the base chassis.
Shaft stopper (F)
Shaft stopper (F)
Joint i
E
Turn table assembly
E
Shaft stopper (F)
F
Fig.8
E
F
1-20
Shaft
Shaft
Turn table assembly
Fig.9
Page 21
Adjustment method
(1) Initialization method
If microprocessor (IC401,IC402,IC403) or pick-up is replaces, initialize the
DVD player in the following matter
1)Take out the disc and close the tray.
2)Unplug the power plug.
3)Insert power plug into outlet while pressing both PLAY button and DISC 1 OPEN/CLOSE button.
5)Press the "OPEN/CLOSE" button to move the tray outward.
Put the test disc (VT-501) on the tray and press "OPEN/CLOSE" button.
The tray should move inward (Note:Don't push to close the tray directly by hand etc.)
6)Press the "PLAY" button.
7)The laser current value and the jitter value is displayed on the FL indicator as follows.
XV-M50BK
FL Display
* The test mode is canceled when
0 0 4 0 3 9 7 8
Laser current valueJitter value
the power is turned off.
For Laser current value
The laser current value becomes 40mA for the above-mentioned.
Becomes a test mode by doing above-mentioned procedure 1) - 4). Afterwards, the laser current value can
be switched by pushing the key to remote control without turning on the disk.
Remote control "4" key --- Laser of CD
Remote control "5" key --- Laser of DVD
If the laser current value is 64mA or less, it is roughly good. There is a possibility to which pick-up is
deteriorated, and exchange pick-up, please when there are 65mA or more laser current value.
*Returns to a usual test mode by the
thing to push the stop button of
remote control.
1-21
Page 22
XV-M50BK
For Jitter value
The jitter value is displayed by the hexadecimal number and refer to the conversion table of following,please.
If the indication value is 11% or less, it can be judged by this simple checking method that the signal
read precision of the set is satisfactory.
Before using the TEST disc VT-501, careful check it if there is neither damage nor dirt on the read surface.
When replacing a pickup etc., execute the following
adjustments:
XV-M50BK
Pickup replacement
1. When removing the traverse mechanism from the
changer mechanism unit, move the pickup to the
innermost diameter of the disc and set switch (S11)
on the pick-up board on "SHORT" side, please before
removing the card wire from connector (CN10)
2. Take out the traverse mechanism.
3. First short-circuit the pickup circuit before removing
the pickup. Then carry out the replacement.
Pick-up
Soldering part
Adjustment
Jig setup
1. Remove the rubber cushion from each of the four
corners of the traverse mechanism.
(When installing be sure not to make a mistake with
the cushion colors).
2. Install the jig stud.
3. Make a jig clamp. (Remove the clamp from the set
and assemble it as shown in the diagram below.
mechanism
Traverse
mechanism
Green rubber
cushion
CN10
Traverse
CN12
SWITCH S11
SHORT
OPEN
Blue rubber
cushion
Note:
How to handle the pickup
To protect the pickup from electro-static damage,
make sure to hold it by the die-cast chassis (optical
base). And make sure that pickup lens do not touch
the top cover.
How to prepare a clamp
Remove the claws
from the 3 locations
Jig stud
Disassemble the clamp
and holder
Installing the
4 jig studs
Blue rubber
cushion
Combine the clamp
and holder to become
a jig clamp.
1-23
Page 24
XV-M50BK
Integrated wiring for adjustment
1. Place a board on top of the unit and put the
changer on it. Then carry out the wiring of the
main unit.
2. Connect a extension cable to the traverse
mechanism for adjustment and then connect
them to the changer.
3. Remove the solder of the short-circuited
flexible wire. Then remove the short-circuited
pin from the traverse mechanism
4. Connection is completed.
Adjustment preparation
1. The 3 adjustment locations
2. 1.4 mm hexagonal wrench
3. Set the VT-501 or the VT502 test disc.
FL jitter display
1. Connect the power cable while pressing the
(OPEN/CLOSE) button of DISC1 and
(PLAY) button simultaneously.
--- The DISC no. " " is displayed on
the FL indicator.
2. Press the 3D-PHONIC key button of remote
controller to commence initialization.
3. When the key (PLAY) is pressed the jitter
value is displayed.
4. Adjust the jitter value to minimum by using the
adjust screw.
AVS S
TS(AD1)
FS(AD2)
FE(AD3)
TROFS(AD4)
TE(AD5)
VREFLDA
VREFMDA
VREFHDA
TG(AD6)
N.C.(AD7)
N.C.(AD8)
RFENV(AD9)
VREFOP
LDCUR(AD10)
JITOUT(AD11)
VREFC
AVDD(AD12)
VREFHAD
VREFMAD
VREFLAD
AVS S
DVDD
DVS S
TX
MOND
IPFLAG
CIRCIRQ
DA C DATA
DACLRCK
DACCLK
DVS S
2.Block diagram
The signal of the error
of the servo input
from FEP.
Connects with unused DVSS
Connects with unused DVSS
Ground for digital circuit
Connects with unused DVSS
Ground for digital cirucuit
Power supply for digital cirucuit
CD sub-code (ODC)
O
CD sub-code synchronous signal (ODC)/Jump output of one at DVD
O
Monitor terminal C
O
Sub-code data frame clock (ODC)
O
LR channnel data strove CIRC(ODC)
O
L: Tracking ON (ODC)
O
Ground for digital cirucuit
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
Synchronous clock of DAT0 3
O
Ground for digital circuit
O
Connects with unused DVSS
I
Connects with unused DVSS
I
RAM with built-in CIRC exceeds / Underflow interrupt
O
CIRC error flag
O
Monitor terminal D
O
Digital audio interface
O
Ground for digital cirucuit
Power supply for digital cirucuit
Ground for analog cirucuit
AD subordinate position standard voltage (0.6 0.1v)
It is a place standard voltage in AD (1.4 0.1V)
High-ranking AD standard voltage (2.2 0.1V)
Power supply for analog circuit
I
Jitter
I
I
signal(FEP)
Laser drive current signal
Operation amplifier standard voltage(VREFC)
RFENV(FEP)
I
Connects with VREFC
I
Connects with VREFC
I
Tangential Phase difference (FEP)
I
High-ranking AD standard voltage (2.2 0.1V)
It is a place standard voltage in AD (1.4 0.1V)
AD subordinate position standard voltage (0.6 0.1v)
Tracking error (FEP)
Connects with unused DVSS
Connects with unused DVSS
Ground for digital circuit
Connects with unused DVSS
Ground for digital cirucuit
Power supply for digital cirucuit
CD sub-code (ODC)
CD sub-code synchronous signal (ODC)/Jump output of one at DVD
Monitor terminal C
Sub-code data frame clock (ODC)
LR channnel data strove CIRC(ODC)
L: Tracking ON (ODC)
Ground for digital cirucuit
CIRC / Binary making DVD data output
CIRC / Binary making DVD data output
CIRC / Binary making DVD data output
CIRC / Binary making DVD data output
Synchronous clock of DAT0 3
Ground for digital circuit
Connects with unused DVSS
I
Connects with unused DVSS
I
RAM with built-in CIRC exceeds / Underflow interrupt
CIRC error flag
Monitor terminal D
Digital audio interface
Ground for digital cirucuit
Power supply for digital cirucuit
Ground for analog cirucuit
AD subordinate position standard voltage (0.6 0.1v)
It is a place standard voltage in AD (1.4 0.1V)
High-ranking AD standard voltage (2.2 0.1V)
Power supply for analog circuit
I
Jitter
I
I
signal(FEP)
Laser drive current signal
Operation amplifier standard voltage(VREFC)
RFENV(FEP)
I
Connects with VREFC
I
Connects with VREFC
I
Tangential Phase difference (FEP)
I
High-ranking AD standard voltage (2.2 0.1V)
It is a place standard voltage in AD (1.4 0.1V)
AD subordinate position standard voltage (0.6 0.1v)
Tracking error (FEP)
ATAPI reset
ATAPI master / slave selection
System control interruption 0
System control interruption 1
System control weight control
System control reset
DASP signal initializing
System control address
System control address
System control address
System control address
System control address
System control address
System control address
System control address
System control address
System control address
GND
System control address
System control chip select
System control write
System control read
Apply 3V
System control data
System control data
C=10000PF is connected between VSS
VSS connected
System control data
System control data
System control data
GND
System control data
System control data
System control data
16.9/11.2/8.45MHz clock
Apply 3V
Mirror gate
Data part frequency control switch
Part CAPA switch
RF dropout / BCA data of making to binary
Outer side CAPA detection
Side of surroundings on inside
GND
VSS connected
System reset
Apply 3V
16.9MHz clock
Frame mark detection
ID gate for tracking holding
Jump prohibition
1-36
Page 37
MN103007BGA(3/4)
XV-M50BK
Pin NO.
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
SymbolI/OFunction
LG
NTRON
DAC D ATA
DACLRCK
DACCLK
IPFLAG
BLKCK
LRCK
O
Land / group switch
I
Tracking ON
O
Serial output
O
L and R identification output
I
Clock for serial output
I
Interpolation flag input
I
Sub-code,Block clock input
I
L and R identification signal output
VSS
OSCI1
OSCO1
I,O
16.9MHz oscillation
I,O
16.9MHz oscillation
VDD
PVSS
PVDD
P1
P0
I/O
Terminal MASTER polarity switch input
I/O
CIRC-RAM OVER/UNDER
Interruption signal input
VSS
SBCK
SUBC
XCLDCK
CHCK4
O
Sub-code, Clock output for serial input
I
Sub-code, Serial input
I
Sub-code, Frame clock input
I
Read clock to DAT3~0
(Output of dividing frequency four from ADSC)
DAT3
DAT2
DAT1
I
Read data from DISC
I
(Parallel output from ADSC)
I
DAT0
VDD
SCLOCK
I/O
Debugging serial clock
(270 pull up)
S DATA
I/O
Debugging serial data
(270 pull up)
MONI3
MONI2
MONI1
MONI0
O
Internal goods title monitor
O
O
O
VSS
NEJECT
I
Eject detection
5VDD
NTRYCL
NDASP
I
Tray close detection
I/O
ATAPI Drive active/
Slave connection I/O
NCS3FX
NCS1FX
I
ATAPI host chip select
I
ATAPI host chip select
VDD
DA2
DA0
I/O
ATAPI host address
I/O
ATAPI host address
1-37
Page 38
XV-M50BK
MN103007BGA(3/4)
Pin NO.
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
SymbolI/OFunction
LG
NTRON
DAC D ATA
DACLRCK
DACCLK
IPFLAG
BLKCK
LRCK
O
Land / group switch
I
Tracking ON
O
Serial output
O
L and R identification output
I
Clock for serial output
I
Interpolation flag input
I
Sub-code,Block clock input
I
L and R identification signal output
VSS
OSCI1
OSCO1
I,O
16.9MHz oscillation
I,O
16.9MHz oscillation
VDD
PVSS
PVDD
P1
P0
I/O
Terminal MASTER polarity switch input
I/O
CIRC-RAM OVER/UNDER
Interruption signal input
VSS
SBCK
SUBC
XCLDCK
CHCK4
O
Sub-code, Clock output for serial input
I
Sub-code, Serial input
I
Sub-code, Frame clock input
I
Read clock to DAT3~0
(Output of dividing frequency four from ADSC)
DAT3
DAT2
DAT1
I
Read data from DISC
I
(Parallel output from ADSC)
I
DAT0
VDD
SCLOCK
I/O
Debugging serial clock
(270 pull up)
S DATA
I/O
Debugging serial data
(270 pull up)
MONI3
MONI2
MONI1
MONI0
O
Internal goods title monitor
O
O
O
VSS
NEJECT
I
Eject detection
5VDD
NTRYCL
NDASP
I
Tray close detection
I/O
ATAPI Drive active/
Slave connection I/O
NCS3FX
NCS1FX
I
ATAPI host chip select
I
ATAPI host chip select
VDD
DA2
DA0
I/O
ATAPI host address
I/O
ATAPI host address
1-38
Page 39
XV-M50BK
TC7SH08FU-X (IC311) : Timing control
1.Terminal layout
IN B
IN A
GND
1
2
3
5
4
VCC
OUT Y
TC7SH32FU-X (IC312) :
1.Terminal layout
TC74VHC00FT-X (IC322,IC503) : Write timing control
V DATA 0
V DATA 1
V DATA 2
V DATA 3
V DATA 4
V DATA 5
V DATA 6
V DATA 7
VSYNC
HSYNC
VSS
VDD
NC
NC
NC
VDD
105
I/O
O
O
O
O
O
O
O
O
O
O
I/O
I/O
Description
Read strobe input
I
Read/write strobe input
I
Power supply terminal 3.3V
Transfer not complete / data acknowledge.
Active LOW to indicate host initiated transfer is complete.
Active LOW : reset signal input
I
Connect to ground
Power supply terminal 3.3V
Host interrupt signal output
Non connect
Non connect
Non connect
Non connect
Power supply terminal 2.5V
Connect to ground
Non connect
Non connect
Non connect
Non connect
Connect to ground
Power supply 3.3V
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Video data bus output. Byte serial CbYCrY data synchronous with VCLK.
Vertical sync. Bi-directional, the decoder output the top border of a new
field on the first HSYNC after the falling edge of VSYNC.
Horizontal sync. The decoder begins outputting pixel data for a new
horizontal line after the falling (active) edge of HSYNC.
Connect to ground
MMOD
OSDCS3
RSTE
OSDDO
S2UDT
U2SDT
SCLK
BUSY
CPURST
REQ
REMO
CS3
TEST
TEST
TEST
NC
RESET
NC
NC
VDD
OSDCK
NT
75
~
51
I
I
I
I
I
I
I
I
-
-
O
I
I
O
I
O
O
O
O
I
O
O
O
I
I
I
I
I
I
I
I
O
O
O
O
GND
A set bit0 (It is effective in the U.E version)
A set bit1 (It is effective in the U.E version)
A set bit2 (It is effective in the U.E version)
NTSC/PAL switch SW input
Power key input
JOG shuttle input (AD)
10 Key input (1~5)
10 Key input (6~10, +10)
+B (Apply 5V)
+B (Apply 5V)
10MHz OSC
10MHz OSC
GND
Unused, Connects with GND
Unused
Connects with GND
V.ENCODER chip selection
V.ENCODER reset
V.ENCODER communication DATA
Communication between unit microcomputers DATA OUT
Communication between unit microcomputers DATA IN
Communication between unit microcomputers CLK
Communication between unit microcomputers BUSY
Unit microcomputer reset
Communication between unit microcomputers REQ
Remote control interruption
Set password change judgment bit(H:Change, L:Usual)
Un used
H:Checkers mode, L:Normal mode
H:Running mode, L:Normal mode
Un used
Reset input
Un uesd
Un used
Un used
V.ENCODER communication CK
NTSC/PAL Switching
Changer communication REQUEST
Changer communication STROBE
Changer communication DATAI/O
-
Un used
Changer communication CLOCK
FL driver communication DATAO
I
FL driver communication DATAI
FL driver communication CLOCK
FL driver communication CS
FL reset output
EEPROM communication DATAO
I
EEPROM communication DATAI
EEPROM communication CLOCK
EEPROM communication CS
S1 control
S3 control(STBY:H, P.ON:L)
-
Un used
-
Un used
-
Un used
-
Un used
-
Un used
-
Un used
-
Un used
KARAOKE gain control(At KARAOKE : H)
Power ON output
S2 control
Un used
I
AV COMPULINK input
AV COMPULINK output
Un used
Standby LED output
Un used
Un used
DAC control MA
DAC control MB
DAC control M1M3
DAC control MD
DAC control MC