JVC VS-DT7R Service Manual

Page 1
SERVICE MANUAL
COMPACT COMPONENET SYSTEM

VS-DT7R

VS-DT7R
123
4
5
8
7
10
SET
MD/AUX
PTY
PTY
SEARCH
SELECT
DISPLAY
FM/AM
MODE
CLOCK /TIMER
PLAY MODE
6
REPEAT
9
FM MODE
10
+
TREBLEBASS
CANCEL
TA/NEWS
/INFO
SLEEPDIMMER
DISPLAYAHB PRO
OPEN/ CLOSE
VOLUME
COMPACT COMPONENT SYSTEM
CA-VSDT7RSP-VSDT6 SP-VSDT6
Area suffix
E EN
Continental Europe
Northern Europe
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
No.21119
Jul. 2002
Page 2
VS-DT7R

TABLE OF CONTENTS

1 Important safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Critical parts for safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Preventing static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Handling the traverse unit (optical pickup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Attention when traverse unit is decomposed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.8 Important for laser products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Main body section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Front panel assembly section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 CD mechanism assembly section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Adjustment method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Flow of functional operation until TOC read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Maintenance of laser pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Replacement of laser pickup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Description of major ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 MN101CP30AKJ (IC701) : System control microcomputer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 KIA78S06P (IC702) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 MN662790RSC (IC651) : Digital servo & Digital signal prossesor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 UPC78L05J-T (IC191) : Three terminal voltage regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5 UPD780024AGKB62 (IC251) : Unit microcomputer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6 LA4905 (IC301) : 2ch BTL power IC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.7 LB1641 (IC108) : DC motor driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.8 MN101CP35DKB (IC811) : FL driver microcomputer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.9 BA15218F (IC102) : Dual operational amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.10 AN22000A (IC601) : RF & Servo amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.11 LA1838 (IC1) : FM AM IF amplifier & Detector, FM MPX Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.12 LA6575H (IC801) : Focus & Spindle & Feed & Tracking BTL driver . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.13 GP1FA550TZ (J3601) : Fiber optic transmitter/Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.14 LC72136N (IC2) : PLL frequency synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.15 LC72723 (IC3) : RDS decoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.16 NJM4580D-D (IC101) : Dual operational amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.17 RPM6938-SV4 (IC801, IC802, IC812) : Remote control receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.18 LC75342M (IC501) : E. volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.19 XC62HR3502P (IC291) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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SECTION 1
Important safety precautions
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will vo id the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these specia l safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a sub­stitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing)
After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particu­larly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sen­sitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor be­tween an exposed metal part and a known good earth ground.
VS-DT7R
Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for lo-
cal voltage.
1.3 Caution Burrs formed during molding may be left over on some
parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identi fied by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the JC version)
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VS-DT7R
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser dio de) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron pl ate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
(1) In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement op-
tical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
(2) Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can
easily destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable usin g nippers, etc. after rep lacing the optica l pickup. For specific details , refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too
long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4)I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
1.7 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land before the flexible wire is dis­connected from the connector on the CD pickup unit. (If the flexible wire is disconnected w ithout applying solder, the CDpickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.
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1.8 Important for laser products
(1) CLASS 1 LASER PRODUCT (2) DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
(3) CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
(4) CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
VARNING
Osynlig laserstrålning är denna del är öppnasd och spårren är urkopplad. Betrakta ej strålen.
VARO
Avattaessa ja suojalulitus ohitettaessa olet alttiina näkymät­tömälle lasersateilylle. Älä katso säteeseen.
REPRODUCTION AND POSITION OF LABEL and PRINT
WARNING LABEL
VS-DT7R
(5) CAUTION : If safety switches malfunction, the laser is able
to function.
(6) CAUTION : Use of controls, adjustments or performance
of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION Please use enough caution not to see the beam directly or touch it in case of anadjustment or operation check.
ADVARSEL
Usynlig laserstrling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsasttelse for stråling.
ADVARSEL
Usynlig laserstråling ved åpning, når sikkerhetsbryteren er avs­lott. unngå utsettelse for stråling.
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VS-DT7R
SECTION 2
Disassembly method
2.1 Main body section
2.1.1 Removing the top lens [VS-DT9R only] (See Figs.2-1)
From the top side of the main body, remove the four screws A attaching the top lens.
2.1.2 Removing the bottom panel (See Figs. 2-2 and 2-3.)
• Remove the top lens. [VS-DT9R only]
(1) From the rear side of the main body, remove the three
screws B attaching the bottom panel.
(2) From the bottom side of the main body, remove the two
screws C attaching the bottom panel.
(3) Remove the bottom panel in an upw ard direction.
Fig.2-1
2.1.3 Removing the top panel (See Fig. 2-4.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
(1) Slide the top panel toward the rear (direction of the arrow)
and disengage it from the engagement sections a and b of the bottom chassis.
(2) Remove the top panel in an upward direction.
Fig.2-2
Fig.2-3
Fig.2-4
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2.1.4 Removing the CD mechanism assembly (See Fig. 2-5.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
(1) From the top side of the main body, disengage the claw c
of the CD mechanism assembly and then remove the push button.
(2) Remove the six screws D and screw E attaching the CD
mechanism assembly.
(3) Disconnect the wire from connector CN802 on the LED
board.
(4) Remove the CD mechanism assembly in an upward direc-
tion.
2.1.5 Removing the front panel assembly (See Figs. 2-6 and 2-7.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
(1) Remove the tie band bundling the wires of the front panel
assembly.
(2) Disconnect the wires from connectors CN106 and CN182
on the main board.
(3) Disconnect the card wires from connectors CN171 and
CN183 on the main board.
(4) Remove the wire holder holding the card wire of the front
panel assembly.
(5) From the front side of the main body, remove the two
screws F attaching the front panel assembly.
(6) Disengage the claws d of the front panel assembly from
the bottom chassis and then remove the front panel as­sembly in the direction of arrow.
[Reference]
Before attaching the front panel assembly, pass the card
wire of the front panel assembly through the hole on the bottom chassis.
After attaching the front panel assembly, bundling the
card wire and wires of the front panel assembly using a wire holder and tie band.
VS-DT7R
Fig.2-5
Fig.2-6
Fig.2-7
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VS-DT7R
2.1.6 Removing the tuner board (See Figs. 2-8 and 2-9.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
(1) Disconnect the card wire from connector CN111 on the
main board.
(2) From the rear side of the main body, remove the two
screws G attaching the FM/AM antenna terminals on the tuner board.
(3) Take out the tuner board from the bottom chassis. 3.
2.1.7 Removing the speaker board (See Figs. 2-8 and 2-9.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
(1) Remove the tie band bundling the wires on the speaker
board.
(2) Disconnect the wires from connectors CN101 and CN102
on the speaker board.
(3) From the rear side of the main body, remove the three
screws H attaching the speaker/digital out terminals on the speaker board.
(4) Take out the speaker board from the bottom chassis.
[Reference]
After connecting the wires to the speaker board, bundle
them using a tie band.
Insert the CD mechanism assembly wire into the notch on
the bottom chassis. (See Fig. 2-8.)
Fig.2-8
Fig.2-9
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2.1.8 Removing the main board (See Figs. 2-10 and 2-11.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
• Remove the front panel assembly.
• Remove the tuner board.
• Remove the speaker board.
(1) Disconnect the wire from connector CN192 on the power
amplifier board.
(2) Disengage the wire clamp bundling the wire of the power
transformer.
(3) Disconnect the wires from connectors CN181, CN191 and
CN194 on the main board.
(4) Remove the screw J, which retains the main board, to-
gether with the wire holder.
(5) Remove the three screws K and screw K' attaching the
main board.
(6) Remove the two screws L attaching the main board and
then remove the rear panel.
(7) Take out the main board from the bottom chassis.
[Reference]Attaching the main board
When attaching the screw K', attach the earth wire of th e
main board at the same time.
When attaching the screw J, also attach the wire holder
together with it.
After connecting the wires to the connectors CN192 and
CN193 on the power amplifier board, bundle them using wire holder.
2.1.9 Removing the power amplifier board (See Fig. 2-12.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
(1) Disconnect the wires from connectors CN192 and CN193
on the power amplifier board.
(2) Remove the two screws M attaching the fan motor.
[Reference]
It is not necessary to remove the wire from the fan motor.
(3) Remove the two screws N attaching the power amplifier
board.
(4) Lift the power amplifier board, disengage the hook e from
the heat sink of the main board and take out the power am­plifier board.
VS-DT7R
Fig.2-10
Fig.2-11
Fig.2-12
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2.1.10 Removing the power transformer (See Fig. 2-13.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
(1) Disengage the wire clamp and tie band bundling the wires
of the power transformer.
(2) Disconnect the wire from connector CN192 on the power
amplifier board.
(3) Disconnect the wires from connectors CN191 and CN194
on the main board.
(4) Remove the two screws P attaching the power transform-
er.
[Reference]
After connecting the wires, bundling them using a wire
clamp and tie band.
2.1.11 Removing the fan motor (See Figs. 2-13 and 2-14.)
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
• Remove the front panel assembly.
(1) Disconnect the wire from connector CN181 on the main
board.
(2) From the right side of the main body, remove the two
screws M attaching the fan motor.
[Reference] After mounting the fan motor, treat the wire from the fan motor as shown in fig. 2-13.
Fig.2-13
Fig.2-14
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2.2 Front panel assembly section
• Remove the top lens. [VS-DT9R only]
• Remove the bottom panel.
• Remove the top panel.
• Remove the CD mechanism assembly.
• Remove the front panel assembly.
2.2.1 Removing the front switch board (See Fig. 2-15.)
From the back side of the front panel assembly, remove the four screws Q attaching the front switch board.
2.2.2 Removing the door switch board (See Figs. 2-15 and 2-16.)
(1) From the back side of the front panel assembly, remove
the two screws R attaching the door motor assembly.
(2) Remove the screw S attaching the door switch board o f
the door motor assembly.
2.2.3 Removing the door motor (See Fig. 2-16.)
• Remove the door motor assembly.
(1) Remove the stop washers attaching the clutch assembly
and gear 2. (2) Remove the clutch assembly, washer and Gear 2. (3) Remove the two screws T attaching the door motor.
2.2.4 Removing the front board (See Figs. 2-17 to 2-20.)
(1) While widening section f of the front base in the direction
of the arrow, remove the rod gear assembly.
(2) Slide the moving panel assembly all the way in the direc-
tion of the arrow.
(3) While slightly widening section g toward the front, take out
the moving panel assembly in the direction of the arrow.
(4) Remove the two screws W attaching the moving base of
the moving panel assembly.
(5) Disengage the engagement sections h on the inside of the
moving base and at the inside of the moving panel assem-
bly and remove the moving base. (6) Remove the two screws X attaching the front board. (7) Disengage the claw i of the moving panel and remove the
front board.
[Reference]
Before attaching the moving base, pass the card wire of
the front board through the hole on the moving base. (See Fig.2-19.)
VS-DT7R
Fig.2-15
Fig.2-16
Fig.2-17
Fig.2-18
Fig.2-19
Fig.2-20
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VS-DT7R
2.3 CD mechanism assembly section
2.3.1 Removing the LED board (See Fig. 2-21.)
From the top side of the CD mechanism assembly, disengage the claw a of the top chassis attaching the LED board and then remove the LED board.
2.3.2 Removing the CD mechanism assembly (See Fig. 2-22.)
(1) From the back side of the CD mechanism assembly, re-
move the three screws A attaching the CD mechanism as­sembly on the top chassis.
(2) Raise the protector in the direction of arrow and then re-
move the CD mechanism assembly.
Fig.2-21
2.3.3 Removing the CD servo board (See Fig. 2-23.)
[Caution]
Be sure to solder the short land section b on the flexible
wire before disconnecting the flexible wire from connec­tor CN601 on the CD servo board. If the flexible wire is disconnected without attaching sol­der, the pickup unit may be destroyed by static electricity.
(1) From the back side of the CD mechanism assembly, at-
tach solder to the short land section b of the flexible wire that is connected to the connector CN601 of the CD servo board.
(2) Disconnect the flexible wire from connector CN601 on the
CD servo board.
(3) Disconnect the card wires from connectors CN611 and
CN612 on the CD servo board. (4) Remove the two screws B attaching the CD servo board. (5) Lift the front edge of the CD servo board slightly and dis-
engage it from the projection c and then from the engage-
ment section d.
[Caution]
In the assembly, be sure to remove solder from the short
land section b after connecting the flexible wire.
Fig.2-22
Fig.2-23
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2.3.4 Removing the traverse mechanism assembly (See Fig. 2-24.)
• Remove the CD servo board.
(1) Remove the two screws C attaching the CD servo board
bracket.
(2) Remove the two screws D attaching the traverse mecha-
nism assembly.
(3) Disengage the claw e attaching the traverse mechanism
assembly and then take out the traverse mechanism as­sembly.
2.3.5 Removing the pickup unit (See Figs. 2-25 and 2-26.)
• Remove the CD servo board.
• Remove the traverse mechanism assembly.
(1) From the top side of the traverse mechanism (1) assembly, remove the two screws E attaching the
shaft.
(2) From the traverse mechanism assembly, disengage the
section f of the pickup unit and then remove the pickup unit
with the shaft. (3) Pull the shaft out of the pickup unit. (4) Remove the screw F attaching the rack plate from the
pickup unit. (5) Remove the screw G attaching the P.S. spring from the
pickup unit.
VS-DT7R
Fig.2-24
Fig.2-25
Fig.2-26
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VS-DT7R
2.3.6 Attaching the pickup unit (See Figs. 2-27 and 2-28.)
[Reference] Refer to the explanation of "Remov ing the pickup u nit" on the preceding page.
(1) Attach the P.S. spring and rack plate to the pickup unit. (2) Insert the shaft into the pickup unit. (3) Engage the section f of the pickup unit with the traverse
mechanism assembly first, and set the both ends of the shaft in the grooves g and h.
(4) After making sure that the section j of the rack plate is
meshed correctly with the middle gear, attach the shaft us­ing the two screws E.
Fig.2-27
2.3.7 Removing the traverse mechanism board (See Fig.2-29 .)
• Remove the CD servo board.
• Remove the traverse mechanism assembly.
(1) From the back side of the traverse mechanism assembly,
disconnect the feed motor wires that are soldered on the traverse mechanism board.
(2) Remove the two screws H attaching the traverse mecha-
nism board.
2.3.8 Removing the feed motor (See Fig. 2-29.)
• Remove the CD servo board.
• Remove the traverse mechanism assembly.
(1) From the back side of the traverse mechanism assembly,
disconnect the feed motor wires that are soldered on the traverse mechanism board.
(2) Remove the two screws J attaching the feed motor.
Fig.2-28
Fig.2-29
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2.3.9 Removing the switch board (See Fig.2-30.)
• Remove the CD mechanism assembly.
(1) From the top side of the CD mechanism assembly, re-
move the screw K attaching the switch board.
(2) Lift the switch board slightly and then remove the wire from
connector CN101 on the switch board.
2.3.10 Removing the loading motor assembly (See Figs.2-23, 2-30 to 2-32.)
• Remove the CD mechanism assembly.
(1) From the back side of the CD mechanism assembly, dis-
connect the card wire from connector CN612 on the CD servo board. (See Fig.2-23.)
(2) From the top side of the CD mechanism assembly, re-
move the two screws L attaching the clamper base as­sembly.
(3) Disconnect the wire from connector CN101 on the switch
board while lifting the clamper base assembly slightly and remove the clamper base assembly.
(4) Remove the three screws M attaching the roller holder as-
sembly and take out the roller holder assembly.
(5) Disconnect the wires from connectors CN103 and CN104
on the loading motor assembly. (6) Remove the belt of the loading motor assembly. (7) Remove the two screws N attaching the loading motor as-
sembly and take out the loading motor assembly.
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Fig.2-30
Fig.2-31
Fig.2-32
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Adjustment method
3.1 Flow of functional operation until TOC read
SECTION 3
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3.2 Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to clean the lens
with a alcohol soaked cotton swab. (2) Life of the laser diode
When the life of the laser diode has expired,the following
symptoms will appear.
The level of RF output (EFM output : ampli tude of eye
pattern) will below.
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed circuit board
which is attached to the pickup is used to adjust the laser
power. Since this adjustment should be performed to
match the characteristics of the whole optical block, do not
touch the semi-fixed resistor.
If the laser power is lower than the specified value, the la-
ser diode is almost worn out, and the laser pickup should
be replaced.
If the semi-fixed resistor is adjusted while the pickup is
functioning normally, the laser pickup may be damaged
due to excessive current.
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3.3 Replacement of laser pickup
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SECTION 4
Description of major ICs
4.1 MN101CP30AKJ (IC701) : System control microcomputer
4.1.1 Terminal layout
4.1.2 Pin function
Pin No. Symbol I/O Function
1 THERM I Temperature detection, ON/OFF control of FAN_SW signal(pin 57) 2 KEY1 I Key switch input of the main body 3 KEY2 I Key switch input of the main body 4 VERSION I Switching signal for destination 5 GND - Ground 6 VREF+ - Refer ence voltage for A/D converter (Connect to VDD.) 7 VDD - Power supply for microcomputer 8 OSC2 O 8MHz main clock output
9 OSC1 I 8MHz main clock input 10 VSS - Ground for microcomputer 11 XI I 32.768kHz sub clock input 12 XO O 32.768kHz sub clock output 13 GND - Ground 14 CDTX O CD(FMU-F1) communication 15 CDRX I CD(FMU-F1) communication 16 FLRST O FL reset output 17 FLDATA I/O FL driver communication data input/output 18 FLCS O FL driver communication chip select output 19 FLCLK O FL driver communication clock output 20 STBLEDH O Standby LED for horizontal establishment (POWER_OFF/ON=H) 21 RST I Microcomputer reset input 22 STBLEDV O Standby LED for vertical establishment (POWER_OFF/ON=H) 23 FTU O Power supply for tuner 24 TUDATA I/O PLL input/output data (Connect to tuner.) 25 TUST O PLL strobe output (Connect to tuner.) 26 TUCK O PLL clock output (Conn ect to tu ne r. ) 27 MPX I Stereo detection (Connect to tuner.), STEREO=L 28 RDSCK I RDS clock input (Connect to tuner.) 29 RDSI I RDS data input (Connect to tuner.) 30 REM I Remote controller input 31 GND - Ground 32 SMUTE O Mute signal, MUTE=L 33 AHB O Bass boost, ON=L, POWER_OFF=L 34 VOLDI O Data output (Connect to VOLUME_IC.) 35 VOLCE O Enable output (Connect to VOLUME_IC.) 36 VOLCL O Clock output (Connect to VOLUME_IC.)
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37 LOMUTE O Line out mute signal, MUTE=L 38 TREMCONT I Remote controller effective signal for horizontal establishment, L : effective state 39 - Not connect 40 H-V I Detecting signal for horizontal or vertical establishment 41 - Not connect 42 - Not connect 43 - Not connect 44 CDRSI O CD reset output (Connect to FMU-F1.) 45 - Not connect 46 BLCTL - Not connect 47 PSAVE O Power save mode ON/OFF signal, SAVE=H 48 FCD - CD power supply ON/OFF, not use 49 POUT O Main power supply ON/OFF 50 TOPLED1 O LED color control (Software PWN outp ut) 51 TOPLED2 O LED color control (Software PWN outp ut) 52 STBDIM I Dimmer control for STBYLED_H/V 53 DOOR1 I Movin g panel position detecting signal, CLOSE=L 54 DOOR2 I Movin g panel position detecting signal, OPEN=L 55 +BCTL O Unnecessary power supply cut-off signal for outage, Outage=H 56 BUP I Outage dete cting signal (Backup mode) 57 FANSW O Fan motor ON/OFF signal 58 MT0 O Panel open (Motor driver) 59 MT1 O Panel close (Motor driver) 60 MTS O Panel action speed (Not use) 61 VREF- - Reference voltage for A/D converter (Connect to VSS.) 62 LOCK I Detection signal for panel action load 63 SAFETYCD I Detecting signal for CD abnormal voltage 64 SAFETY I Detecting signal for abnormal voltage
4.2 KIA78S06P (IC702) : Regulator
4.2.1 Terminal layout
4.2.2 Pin function
Pin No. Function
1 Output 2 Common 3 Input
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4.2.3 Block diagram
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4.3 MN662790RSC (IC651) : Digital servo & Digital signal prossesor
4.3.1 Terminal layout
4.3.2 Pin function
Pin No. Symbol I/O Function
1 BCLK O Bit clock output for SRDATA
2 LRCK O LR signal separation output
3 SRDATA O Serial data output
4 DVDD1 - Power supply for digital circuit
5 DVSS1 - GND for digital circuit
6 TX O Digital audio ineterface output
7 MCLK I Micro computer command clock signal input
8 MDATA I Micro computer command data input
9 MLD I Micro computer command load signal input (L:Load) 10 SENSE - N ot use 11 FLOCK - Not use 12 TLOCK - Not use 13 BLKCK O Sub code block signal output 14 SQCK I External clock input for sub code Q register input 15 SUBQ O Sub code Qdata output 16 /DMUTE I Muting input (H:Mute) 17 STAT O Status signal input 18 DSP_RST I Reset signal input (L:Reset) 19 SMCK - Not use 20 CSEL I Connect to DVDD1 (H fix) 21 TEST2 - Not use 22 TVD O Traverse drive output 23 PC - Not use 24 ECM O Spindle motor drive signal (Enforced mode output) 25 ECS O Spindle motor drive signal (Servo error signal output) 26 VDETMON - Not use 27 TRD O Tracking drive output 28 FOD O Focus drive output 29 VREF I Reference voltage for D/A output block 30 FBAL O Focus balance adjust signal output 31 TBAL O Tracking balance adjust signal output 32 FE I Focus error signal input (Analog input) 33 TE I Tracking error signal input (Analog input) 34 RF ENV I RF envelope signal input (analog input) 35 TEST3 I Connect to GND 36 OFT I Off track signal input (H:Off track) 37 TRCRS I Track crosssignal input 38 /RFDET I RF detect signal input (L:Detect) 39 BDO I Drop out signal input (H:Drop out)
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40 LDON - Not use 41 PLLF2 - Not use 42 DSLBDA - Not use 43 WVEL - Not use 44 ARF I RF signal input 45 IREF I Referrence current input 46 DRF I Bias pin for DSL 47 DSLF I/O Loop filter pin for DSL 48 PLLF I/O Loop filter pin for PLL 49 VCOF I/O Loop filter pin for VCO 50 AVDD2 - Power supply for analog circuit 51 AVSS2 - GND for analog circuit 52 EFM - Not use 53 DSLB O DSL balance output 54 VCOF2 I/O Loop filter pin for Digtal servo VCO 55 SUBC - Not use 56 SBCK - Not use 57 VSS - GND for crysta l oscillation circuit 58 X1 I Input for crystal oscillation circuit (f=16.9344MHz) 59 X2 O Output for crystal oscillation circuit (f=16.9344MHz) 60 VDD - Power supply for crystal oscillation circuit 61 BYTCK - Not use 62 LD O Laser ON signal output (H : ON) 63 GAIN O Gain control output (H : CD-RW) 64 IPFLAG - Not use 65 FLAG O Flag signal output 66 CLVS - Not use 67 CRC - Not use 68 DEMPH - No t use 69 RESY - Not use 70 IOSEL I Mode select pin , Connect to DVDD1 (H fix) 71 /TEST I Test pin ,Connect to DVDD1 (H fix) 72 AVDD1 - Power supply for analog circuit 73 OUTL O L-channel audio output 74 AVSS1 - GND for analog circuit 75 OUTR O R-channel audio output 76 DQSY - Not use 77 Vcc5V - Connect to power supply 78 PSEL I I OSEL=H , Test pin , Connect to GND ( L fix) 79 MSEL I IOSEL= H , SMCK output , Frequen cy select pin 80 SSEL I I OSEL=H , SMCK output , SUBQ output mode select pin
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4.4 UPC78L05J-T (IC191) : Three terminal voltage regulator
4.4.1 Terminal layout 4.4.2 Circuit diagram
4.5 UPD780024AGKB62 (IC251) : Unit microcomputer
4.5.1 Terminal layout
4.5.2 Pin function
Pin No. Symbol I/O Function
1 P50/A8 - Connect to ground
2P59/A9 -Not use
3 MCS O Synchronous/asynchronous output
4 MRDY I Ready signal input
5 CDINDEX - Not use
6 CDEMP - Not use
7 CDTNO - Not use
8 CDCOPY - Not use
9 VSSO - Ground terminal 10 VDDO - Power supply terminal 11 P30 - Not use 12 P31 - Not use 13 P32 - Not use 14 /DRMUTE O Mute signal output 15 SUBQ I Sub code Q data input 16 P35/SO31 - Not use 17 SQCK O Clock output for sub code Q register 18 KCMND I Command signal input 19 MSTAT O CD control status output 20 KCLK I CD control command clock input 21 RXDO I Command input 22 TXDO O Status output 23 P25/SCKO - Connect to ground 24 VDD1 - Power supply terminal 25 AVSS - Ground terminal 26 VDTLV I Sensitivity adjustment for vibrating detection 27 P16/ANI6 - Not use
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28 PCHK I Voltage monitor (for safety) 29 P14/ANI4 - Connect to ground 30 P13/ANI3 - Connect to ground 31 P12/ANI2 - Connect to ground 32 /REST I Rest switch input 33 SW1 I Mechanism switch (Photo sensor) 34 AVREF - Reference voltage for analog circuit 35 AVDD - Power supply terminal for analog circuit 36 /RESET I CD control reset input 37 XT2 - Not use 38 XT1 - Connect to power supply 39 IC - Connect to ground 40 X2 - Connect to external crystal oscillator 41 X1 - Connect to external crystal oscillator 42 VSS1 - Ground terminal 43 FLAG I Flag signal input 44 BLKCK I Sub code block clock signal input 45 /RFDET I RF signal amplitude detecting signal input 46 EQx2 I Equalizer select signal input 47 EQx4 I Equalizer select signal input 48 P71/TIO1 - Not use 49 FWD O Loading (EJECT) output 50 REW O Loading (LOAD) output 51 IREFx4 O Switching signa l for IREF current (4x mode : L) 52 P75/BUZ - Not use 53 /RESET O Reset signal output (L: reset) 54 STAT I Status signal input 55 /DMUTE O Muting output 56 /P.ON O Power ON/OFF switching signal output 57 MLD O Microcomputer command load signal output 58 MDATA O Microcomputer command data output 59 MCLK O Microcomputer command clock signal output 60 P43/AD3 - Not use 61 P44/AD4 - Not use 62 P45/AD5 - Not use 63 /SW2 I Mechanism switch (Loading switch) 64 /SW3 I Mechanism switch (Chucking completion)
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4.6 LA4905 (IC301) : 2ch BTL power IC
4.6.1 Terminal layput
4.6.2 Block diagram
4.7 LB1641 (IC108) : DC motor driver
4.7.1 Terminal layout 4.7.2 Pin function
Input Output
IN1 IN2 OUT1 OUT2
0000Brake 1 0 1 0 Clockwise 0 1 0 1 Counterclockwise 1100Brake
Mode
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4.8 MN101CP35DKB (IC811) : FL driver microcomputer
4.8.1 Terminal layout
4.8.2 Pin function
Pin No. Symbol I/O Function
1 NC - Not connect 2 FLDATA I/O FL driver communication data input/output 3 FLCLK I FL driver communication clock input 4 NC - Not connect 5 FLCS I FL driver communication chip select input
6,7 NC - Not connect
8 B5V - VDD(B5V) 9 OSC2 O 8MHz main clock output
10 OSC1 I 8MHz main clock input
11,12 GND - Ground
13 NC - Not connect
14~23 GND - Ground
24 VREF - Re fere nce voltage 25 NC - Not connect 26 FLRST I FL reset input
27~30 NCV70 - Not connect
31 REMCON_HO O Switching signal for receiver part of remote controller 32 NCV70 - Not connect
33~38 GND - Ground
39,40 NCV70 - Not connect
41 KEYLEDH - Not use 42 KEYLEDV - Not use 43 KEYDIMMER - Not use
44~46 NC - Not connect
47 G1 - Not connect
48~60 G2 G14 O Grid signal outputs
61 G15 - Not connect 62~64 - Not connect 65~99 S1 S35 O Segment signal outputs
100 -VPP - VPP
4.9 BA15218F (IC102) : Dual operational amplifier
4.9.1 Terminal layout & Block diagram
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4.10 AN22000A (IC601) : RF & Servo amplifier
4.10.1 Terminal layou t
4.10.3 Pin function
Pin No. Symbol Function
1 PD APC Amp. Input terminal 2 LD APC Amp.Output terminal 3 VCC Power supply terminal 4 RFN RF addition Amp.Reversing input termi nal 5 RF OUT RF addition Amp.Output terminal 6 RF IN AGC input terminal 7 C.AGC Terminal of connection of capacity of AGC loop filter. 8 ARF AGC output terminal
9 CEA Capacity connection terminal for HPF-Amp. 10 3TOUT 3TENV output terminal 11 CBDO Capacity connection terminal for RF shade side envelope detection 12 BDO BDO output te rminal 13 COFTR Capacity connection terminal for RF discernment side envelope detection 14 OFTR OFTR output terminal 15 /RFDET RFDET output terminal (Negative logic) 16 GND Earth terminal 17 VREF VREF output terminal (Not use) 18 VDET VDET output terminal (Not use)
19 TEBPF VDET input terminal 20 TEOUT TE Amp. output terminal 21 TEN TE Amp. reversing input terminal 22 FEN FE Amp. reversing input terminal 23 FEOUT FE Amp. output terminal 24 GCTRL Terminal GCTL & APC 25 FBAL FBAL control terminal 26 TBAL TBAL control terminal 27 PDE Tracking signal input terminal 1 28 PDF Tracking signal input terminal 2 29 D Focus signal input terminal 4 30 B Focus signal input terminal 2 31 C Focus signal input terminal 3 32 A Focus signal input terminal 1
4.10.2 Block diagram
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4.11 LA1838 (IC1) : FM AM IF amplifier & Detector, FM MPX Decoder
4.11.1 Terminal layout
4.11.2 Pin function
Pin No. Symbol I/O Function
1 FM IN I This is an input terminal of FM IF signal. 2 AM MIX O This is an out put terminal for AM mixer. 3 FM IF I Bypass of FM IF 4 AM IF I Input of AM IF Signal. 5 GND - This is the device ground terminal. 6 TUNED O When the set is tunning,this terminal becomes "L". 7 STEREO O Stereo indicator output. Stereo "L", Mono: "H" 8 VCC - This is the power supply terminal.
9 FM DET - F M de tect transformer. 10 AM SD - This is a terminal of AM ceramic filter. 11 FM VSM O Adjust FM SD sensitivity. 12 AM VSM O Adjust AM SD sensitivity. 13 MUTE/IFOUT I/O When the signal of IF REQ of IC121(LC72131) appear, the signal of FM/AM IF output.
Muting control input. 14 FM/AM I Change over the FM/AM input. "H" :FM, "L" : AM 15 MONO/ST O Stereo : "H", Mono: "L" 16 LOUT O Left channel signal output. 17 ROUT O Right channel signal output. 18 LIN I Input terminal of the Left channel post AMP. 19 RIN I Input terminal of the Right channel post AMP. 20 RO O Mpx Right channel signal output. 21 LO O Mpx Left channel signal output. 22 MPX IN I Mpx input terminal 23 FM OUT O FM detection output. 24 AM DET O AM detection output. 25 AM AGC I This is an AGC voltage input terminal for AM. 26 AFC - This is an output terminal of voltage for FM-AFC. 27 AM RF I AM RF signal input. 28 REG O Register value between pin 26 and pin28 besides the frequency width of the input signal. 29 AM OSC - This is a terminal of AM Local oscillatio n circuit. 30 OSC BUFFER O AM Local oscillation Signal output.
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4.12 LA6575H (IC801) : Focus & Spindle & Feed & Tracking BTL driver
4.12.1 Terminal layout 4.12.2 Block diagram
4.12.3 Pin function
Pin No. Symbol Function Pin No. Symbol Function
1 VCC2 Power supply for CH3/CH4/CH5 15 VIN2 Not use 2 VO5- Loading output (-) 16 VIN2G Spindle drive input 3 VO5+ Loading output (+) 17 VIN3 Not use 4 VO4+ Tracking output (+) 18 VIN3G Focus drive input 5 VO4- Tracking output (-) 19 REG-IN Connect to power supply 6 VO3+ Focus output (+) 20 REG-OUT Not use 7 VO3- Focus output (-) 21 VREF-IN Reference voltage input terminal 8 VO2+ Spindle output (+) 22 VCCS Signal system power
9 VO2- Spindle output (-) 23 VIN4G Tracking drive input 10 VO1+ Traverse output (+) 24 VIN4 Not use 11 VO1- Traverse output (-) 25 MUTE Mute for CH1/CH2/CH3/CH4 12 VCC1 Power supply for CH1/CH2 26 S-GND Signal system ground 13 VIN1 Not use 27 FWD Loading input (EJECT) 14 VIN1G Traverse drive input 28 REW Loading input (LOAD)
4.13 GP1FA550TZ (J3601) : Fiber optic transmitter/Receiver
4.13.1 Terminal layout 4.13.2 Block diagram
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4.14 LC72136N (IC2) : PLL frequency synthesizer
4.14.1 Terminal layout 4.14.2 Block diagram
4.14.3 Pin function
Pin No. Symbol I/O Function
1 XOUT I X'tal oscillator connect (75kHz) 2 FM O LOW:FM mode 3 CE I Chip enable, When data output/input for 4pin(input) and 6pin(output): H 4 DI I Input for receive the serial data from controller 5 CK I Sync signal input use 6 DO O Data output for Controller, Output port 7 ST/MONO O "Low": MW mode 8 AM/FM O Open state after the pow er on reset
9 LW I/O Input/output port 10 MW I/O Input/output port 11 SDIN I/O Data input/output 12 FM/AM IF I IF counter signal input 13 IF REQ O IF signal output 14 - Not use 15 AMOSC I AM Local OSC signal output 16 FMOSC I FM Local OSC signal input 17 VDD - Power supply(VDD=4.5-5.5V), When power ON:Reset circuit move 18 PD O PLL charge pump output(H: Local OSC frequency Height than Reference
frequency. L: Low Agreement: Height impedance) 19 LPFIN I Input for active low pass filter of PLL 20 LPFOUT O Output for active low pass filter of PLL 21 VSS - Connected to GND 22 XIN I X'tal oscillator connect (75KHz)
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4.15 LC72723 (IC3) : RDS decoder
4.15.1 Terminal layou t
4.15.2 Block diagram
4.15.3
4.15.4 Pin function
Pin No. Symbol I/O Function
1 VREF O Reference voltage output (Vdda/2) 2 MPX I Base band (multiplex) signal input 3 VDDA - Analog system power supply (+5V) 4 VSSA - Analog system ground 5 FLOUT O Subcarrier output (filter output) 6 CIN I Subcarrier input (comparator input) 7 TEST I Test input 8 XOUT O Crystal element output (4.332MHz)
9 XIN I Crystal element input (or external referen c e signal input) 10 GND - Digital system ground 11 VDDD - Digital system power supply (+5V) 12 MODE I Readout mode setting (0:master, 1:slave) 13 RST I RDS ID and RAM reset (Active high logic) 14 RDDA O RDS data output 15 RDCL I/O RDS clock output (master mode)/RDS clock input (slave mode)
RDS-ID/READY
16
O RDS ID/ready output (Active low)
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4.16 NJM4580D-D (IC101) : Dual operational amplifier
4.16.1 Terminal layout & Block diagram
4.17 RPM6938-SV4 (IC801, IC802, IC812) : Remote control receiver
4.17.1 Block diagram
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4.18 LC75342M (IC501) : E. volume
4.18.1 Terminal layout
4.18.3 Pin function
Pin No. Symbol Function Pin No. Symbol Function
1 DATA Serial data and clock input for IC
control
2 CE Chip enable 19 L3 Input signal connections 3 VSS Connect to GND 20 L4 Input signal connections 4 TEST Electric volume connection for test 21 LSELO Input selector output 5 ROUT Volume control and equalizer input 22 LIN Volume control and equalizer input 6 RBASS2 Connection for resistor and capacitor 7 RBASS1 8 RTRE Connection for capacitor that from
9 RIN Volume control and equalizer input 26 LOUT Volume control and equalizer input 10 RSELO Input selector output 27 NC Not use 11 R4 Input signal connections 28 VREF Connection to the 0.5X VDD voltage 12 R3 Input signal connections 13 R2 Input signal connections, not use 14 R1 Input signal connections 29 VDD Power supply 15 NC Not use 30 CLOCK Serial data and clock input for IC 16 NC Not use
that from the bass band filter
the treble band filter
4.18.2 Block diagram
17 L1 Inp ut signal connections 18 L2 Inp ut signal connections, not use
23 LTRE Connection for capacitor that from
the treble band filter
24 LBASS1 Connection for resistor and capacitor 25 LBASS2 that from the bass band filter
generator circuit used as the analog signal ground
control
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4.19 XC62HR3502P (IC291) : Regulator
4.19.1 Terminal layou t
4.19.3 Pin function
Pin No. Symbol Function
1 VSS GND 2 Vin Power supply inpu t 3 ON/OFF ON/OFF control 4(NC) Not use 5 Vout Regulator output
4.19.2 Block diagram
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< MEMO >
Page 34
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VICTOR COMPANY OF JAPAN, LIMITED
AUDIO & COMUNICATION BUSINESS DIVISION PERSONAL & MOBILE NETWORK BUSINESS UNIT. 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.21119)
200207
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