JVC UX-P30 Service Manual

MB049200311
SERVICE MANUAL
MICRO COMPONENT SYSTEM
UX-P30
CD-R/RW PLAYBACK
SLEEP
DISPLAY
REPEATRANDOMPROG
AUTO
SOUND
FM MODE
PRESET
MODE
CD
CD
CANCEL MULTI KEY SET
PTY
DISPLAY
/EON
MODE
AHB
VOLUME
RM-SUXP3R REMOTE CONTROL
MICRO COMPONENT SYSTEM UX-P30
STANDBY/ON
AUX
FM/AM
TAPE
STANDBY
CD
TAPE
FM/AM
/
CLOCK TIMER
PHONES
AUX
SOUND
AHB PRO
U
L
M
O
E
V
+
Ð
REV.MODE
REC
SP-UXP30 SP-UXP30
CA-UXP30
Area Suffix
B --------------------------- U.K. E ------- Continental Europe EN --------- Northern Europe
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.MB049
2003/11
SPECIFICATION
Amplifier Output Power 44 W (22 W + 22 W) at 4 Ω (MAX.)
40 W (20 W + 20 W) at 4 (10 % THD) Audio input sensitivity/Impedance (at 1 kHz) AUX : 400 mV/48 k Speakers/Impedance 4 - 16
Tuner FM tuning range 87.50 MHz - 108.00 MHz
AM (MW) tuning range 522 kHz - 1 629 kHz
CD player Dynamic range 85 dB
Signal-to-noise ratio 90 dB Wow and flutter Immeasurable
Cassette deck Frequency response Normal (type I) : 50 Hz - 14 000 Hz
Wow and flutter 0.15 % (WRMS)
Speaker Speaker units Woofer : 8 cm cone × 1
Tweeter : 2 cm cone × 1 Impedance 4 Dimensions (approx.) 160 mm × 256 mm × 197 mm (W/H/D) Mass (approx.) 2.1 kg each
General Power requirement AC 230 V, 50 Hz
Power consumption 50 W (at operation)
3.8 W (on standby) Dimensions (approx.) 505 mm × 256 mm × 294 mm (W/H/D) Mass (approx.) 8.5 kg
Design and specifications are subject to change without notice.
1-2 (No.MB049)
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of th is product contains special hardw are and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC ou tlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex­posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal resp onsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical compone nts are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution Burrs formed during molding may be left over on some parts

of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB049)1-3

1.5 Safety Precautions (U.K only)

(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con-
tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace­ment parts must be identical to those used in the original circuits.
(2) Any unauthorised design alterations or additions will void the manufacturer's guara ntee; furthermore the manu facturer cannot
accept responsibility for personal injury or property damage resulting therefrom.
(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never
be replaced by parts other than those listed in the man ual. Please note however that many el ectrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,
high temperature parts, moving parts and/or sharp edges for the prevention of electric sh ock and fire ha zard. When se rvice is required, the original lead routing and dress should be observed, and it should be confi rmed that they have been returned to normal, after re-assembling.
1.5.1 Warning
(1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-4 (No.MB049)

1.6 Preventing static electricity

C
rt
1
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.6.1 Grounding to p revent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conducti ve sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during tran sport and before installatio n, both sides of the laser diod e on the replacement o ptical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.7 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.8 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the CD pickup unit.

• Apply solder to the short land sections before the flexible wire is disconnecte d from the connecto r CN101 on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
D SERVO board
CN601
CD SERVO board
R708
B618
D831
1
B601
R691
R701
R705
B617
CN606
LM­CLSW GND OPSW LM+
M.GND SW10 SW10 CLOSE OPEN OPSW CLSE CD+B
CN652
CD+B CDL A.GND A.GND CDR
MUTE FLAG SCD
B602
SCD CDDG CDDG BLKCK /REST MLD MDATA MCLK CDDG SUBQ SQCK /RST
1
STAT
W605 31
IC802
C832
51
C833
R831
C831
13
L831
C658
116
C657
C672 C671
CN651
C670
B612
R805
R806
C824
Q801
BE
R654
R821
12
13
C801
C811
R813
R801
R802
C823
C816
R636
C814
B607
B606
B605
X651
R692
C677
R666
C673
C656
R695
R696
R665
C651
61
1
C655
21
R653
C654
R651
R652
R655
R656
R658
C653
R601
R602
B611
R657
R659
C813
R807
R808
R809
R822
R824
R823
C812
1
IC801
C821
24
C802
R803
R804
R812
B608
C815
115
CN601
F-T-T+F+GNDVRLDMDT2KF1NCT1SRF2
C652
R667
R681
41
C676
R682
C822
R710
R706
C691
R703
R670
C669
C679
D601
C665
R669
R664
C667
C668
C680
B614
R684
C681
R685
R663
C664
C663
R662
R648
C615
C616
R607
B613
C612
C614
C610
C617
R683
C607
C643
C641
C642
R642
IC601
171632
B619
R620
R603
R604
C605
C606
R641
R643
R619
B610
C601
B609
B603
C695
C699
R709
C693
IC652
B604
C696
C694
R707
R702
R704
C692
R668
R661
C661
A.GND
ARF
B615
C621
R617
C613
C620
C622
R647
R612
R613
C611
C619
C631
1
C624
C623
BE
B616
C632
Q631
C
D602
R632
R631
R634
R635
1
CN801
C633
FM­D.GND SM+
R605
R606
R610
R611
R621
C602
C603
C604
SM­REST
6
FM+
R618
CN60
T02
Soldering pa
(No.MB049)1-5

1.9 Important for laser products

1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABEL and PRINT
WARNING LABEL
1-6 (No.MB049)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB049)1-7
SECTION 3
A
A
DISASSEMBLY

3.1 Main body

3.1.1 Removing the metal cover (See Fig.1 and 2)
(1) Remove the six screws A on the back of the body. (2) Remove the two screws B on the side of the body. (3) Pull both sides of the me tal cover outward and lift the re ar
part of the cover.
Metal cover
A
3.1.2 Removing the rear cover (See Fig.3)
• Prior to performing the fo llowing proce dure, remove the metal
cover. (1) Remove the two screws C on the back of the body.
A
Metal cover
B
x2
A
Fig.1
Fig.2
1-8 (No.MB049)
C
Rear panel
C
Rear cover
Fig.3
3.1.3 Removing the tuner board
(See Fig.4 and 5)
• Prior to performing the following procedure, remove the metal
cover. (1) Disconnect the card wire from connector CN1
board. (2) Remove the screw D on the right side of the body. (3) Remove the two screws E on the rear panel.
on the tuner
E
D
CN1
Fig.4
Tuner board
Rear panel
Rear cover
Fig.5
(No.MB049)1-9
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