JVC PD-42X795/S, PD-50X795/Z Service Manual

0 (0)

SERVICE MANUAL

PDP COLOR TELEVISION

PD-42X795/S,

PD-50X795/Z

BASIC CHASSIS

FP2

VM-42X795 / VM-50X795 [PLASMA DISPLAY UNIT]

POWER

TU-42X795 / TU-50X795 [RECEIVER UNIT]

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

COPYRIGHT © 2005 Victor Company of Japan, Limited

No.YA100

2005/2

SPECIFICATION

Items

 

 

 

 

 

 

Contents

 

 

 

 

PD-42X795

 

PD-50X795

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions ( W × H × D )

Plasma Display Unit

116cm ×

73.1cm × 10.8cm (45-3/4" × 28-7/8" × 4-1/4")

135cm × 83.6cm × 11cm (53-1/4" × 33" ×

4-3/8")

 

Receiver Unit

43.5cm ×

7cm × 31.3cm (17-1/4" × 2-7/8" ×

12-3/8")

 

 

Mass

Plasma Display Unit

38kg (83.6lbs)

 

 

 

 

51kg (112.2lbs)

 

 

Receiver Unit

4.3kg (9.5lbs)

 

 

 

 

 

 

TV RF System (Analog / Digital)

Analog

CCIR (M)

 

 

 

 

 

 

 

Digital

ATSC terrestrial / Digital cable

 

 

 

Color System (Analog)

 

NTSC

 

 

 

 

 

 

 

Sound System (Analog)

 

BTSC (Multi Channel Sound)

 

 

 

Teletext System (Analog)

 

Closed caption (T1-T4 / CC1-CC4)

 

 

 

TV Receiving Channels and

VHF Low

02ch - 06ch : 54MHz - 88MHz

 

 

 

Frequency (Analog)

VHF High

07ch - 13ch : 174MHz - 216MHz

 

 

 

 

UHF

14ch - 69ch : 470MHz - 806MHz

 

 

 

 

CATV

54MHz - 804MHz

 

 

 

 

 

 

 

 

Low Band : 02 - 06

 

 

 

 

 

 

 

 

High Band : 07 - 13

 

 

 

 

 

 

 

Mid Band : 14 - 22

 

 

 

 

 

 

 

 

Super Band : 23 - 36

 

 

 

 

 

 

 

Hyper Band : 37 - 64

 

 

 

 

 

 

 

Ultra Band : 65 - 94, 100 - 135

 

 

 

 

 

Sub Mid Band : 01, 96 - 99

 

 

 

TV / CATV Total Channel

 

191 Channels

 

 

 

 

 

 

Intermediate Frequency (Analog)

Video IF

45.75 MHz

 

 

 

 

 

 

 

Sound IF

41.25 MHz (4.5MHz)

 

 

 

 

 

Color Sub Carrier Frequency (Analog)

 

3.58 MHz

 

 

 

 

 

 

Power Input

 

AC120V, 60Hz

 

 

 

 

 

 

Power Consumption

Plasma Display Unit

387.4W (Max) / 369W (Avg)

 

491.4W (Max) / 468W (Avg)

 

 

Receiver Unit

39.9W (Max) / 38W (Avg)

 

 

 

 

Plasma Display Panel (PDP)

 

42V wide aspect (16:9)

 

 

50V wide aspect (16:9)

 

Screen Size

 

Diagonal : 107.5cm (H:933cm × V : 53.3cm)

Diagonal : 127.0cm (H:110.7cm × V : 62.2cm)

Display Pixels

 

Horizontal : 1024 pixels ×

Vertical : 768 pixels (XGA)

Horizontal : 1365 pixels × Vertical : 768 pixels (W-XGA)

Audio Power Output

 

20W + 20W

 

 

 

 

 

 

Speaker

Main (DD)

9.5cm ×

1cm (3-3/4 ×

7-7/16"), oval type ×

2

 

 

 

Tweeter

2cm (13/16"), round type × 2

 

 

 

 

Woofer

13cm × 6.5cm (5-1/8 ×

2-9/16"), oval type ×

2

 

 

Antenna terminal (VHF/UHF, ATSC /

DIGITAL CABLE IN)

F-type connector, 75Ω

unbalanced, coaxial × 2

 

 

Video / Audio Input

Component Video

RCA pin jack × 6

 

 

 

 

 

 

[INPUT-1/2/3/4]

[INPUT-1/2]

Y : 1V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75 Ω

 

 

1125i / 750p

 

 

 

Pb/Pr : ±0.35V(p-p), 75 Ω

 

 

 

 

 

525p / 525i

Y : 1V (p-p), positive (Negative sync), 75 Ω

 

 

 

 

 

Pb/Pr : 0.7V(p-p), 75 Ω

 

 

 

 

 

 

S-Video

Mini-DIN 4 pin × 3

 

 

 

 

 

 

 

[INPUT-1/3/4]

Y: 1V (p-p), positive (Negative sync), 75 Ω

 

 

 

 

 

C: 0.286V (p-p) (Burst signal), 75 Ω

 

 

 

 

Video

1V (p-p), positive (Negative sync), 75 Ω , RCA pin jack ×

4

 

 

Audio

500mV (rms), high impedance, RCA pin jack × 8

 

 

Digital Input

Video

HDMI connector × 1

 

 

 

 

 

 

 

(Digital-input terminal is not compatible with picture signals of computer signal)

 

 

Audio

Digital: HDMI connector ×

1

 

 

 

 

 

Anarog: 500mV(rms) (-4dBs), high impedance, RCA pin jack × 2

 

Audio Output

Variable

RCA pin jack × 2

 

 

 

 

 

 

 

More than 0 to 1000mV (rms) (+2.2dBs)

 

 

 

 

Fix

500mV(rms), (-4dBs), low impedance (400Hz when modulated 100%)

 

Monitor / Recording Output

S-Video

Mini-DIN 4pin × 1

 

 

 

 

 

 

 

 

Y: 1V (p-p), 75Ω

 

 

 

 

 

 

 

 

C: 0.286V(p-p) (burst signal), 75Ω

 

 

 

 

Video

1V (p-p), 75Ω , RCA pin jack × 1

 

 

 

 

Audio

250mV(rms) (-10dBs), Fs-18dB low impedance, RCA pin jack × 2

 

PC (RGB) Input

 

D-sub 15pin × 1

 

 

 

 

 

 

 

 

R/G/B : 0.7V (p-p), 75Ω

 

 

 

 

 

 

HD / VD : 1V (p-p) to 5V (p-p), high impedance

 

 

 

 

< Available signal >

 

 

 

 

 

 

 

VGA : 640 pixels ×

480 pixels (Horizontal : 31.5kHz / Vertical : 60Hz)

 

 

 

XGA : 1024 pixels ×

768 pixels (Horizontal : 48.4kHz / Vertical : 60Hz)

 

Center Channel Input

 

500mV(rms) (-4dBs), high impedance,RCA pin jack × 1

 

 

Sub woofer Output

 

More than 0 to 1000mV (rms) (+2.2dBs), low impedance (80Hz when modulated 100%), RCA pin jack ×

1

Digital Audio Optical Output

 

Digital SPDIF × 1

 

 

 

 

 

 

AV COMPULINK lll

 

3.5mm mini jack × 1

 

 

 

 

 

iLink Input/Output

 

TS In/Out (4-pin, S400) ×

2, IEEE1394 compliant DTCP digital copy protection compatible

 

Display Input / Output

Control / Audio

D-sub 26-pin connector ×

2

 

 

 

(For system cable)

Video

DVI-D 24-pin connector ×

2

 

 

 

Remote Control Unit

 

RM-C14G (AA/R6 / UM-3 battery × 2)

 

 

 

Design & specifications are subject to change without notice.

1-2 (No.YA100)

SECTION 1 PRECAUTION

1.1SAFETY PRECAUTIONS

(1)The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.

(2)Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.

(3)Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.

(4)Don't short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.

Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.

Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.

(5)If any repair has been made to the chassis, it is recommended that the PDP POWER SUPPLY setting should be checked or adjusted.

(6)The high voltage applied to the PDP must conform with that specified in Service manual. Excessive high voltage can cause an increase in arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper components in the circuitry including the PDP must be the exact replacements or alternatives approved by the manufacturer of the complete product.

(7)Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter

connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10kΩ 2W resistor to the anode button.

(8)When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead

dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.

(9)Isolation Check (Safety for Electrical Shock Hazard)

After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.

a)Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (.

. . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.

b)Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.).

However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).

Alternate Check Method

Plug the AC line cord directly into the AC outlet (do not

use a line isolation transformer during this check.). Use an AC voltmeter having 1000Ω per volt or more sensitivity in the following manner. Connect a 1500Ω 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).

However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).

AC VOLTMETER (HAVING 1000/V,

OR MORE SENSITIVITY)

0.15 F AC-TYPE

 

 

 

PLACE THIS PROBE

1500

10W

ON EACH EXPOSED

METAL PART

 

 

GOOD EARTH GROUND

(No.YA100)1-3

1.2INSTALLATION

1.2.1 HEAT DISSIPATION

If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the pre-determined level and power will be turned off automatically.

Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it.

1.2.2 INSTALLATION REQUIREMENTS

Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls, as well as the floor etc. Install the unit on stable flooring or stands. Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes.

SPACE REQUIRED FOR INSTALLATION OF THE DISPLAY UNIT

 

 

 

 

 

 

 

 

 

 

 

8 inch/200 mm

 

 

 

 

6 inch/150 mm

 

 

 

 

 

 

 

 

 

6 inch/150 mm

 

 

 

2 inch/50 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 inch/50 mm

SPACE REQUIRED FOR INSTALLATION OF THE RECEIVER UNIT

4 inch/100 mm

4 inch/100 mm 4 inch/100 mm

 

4 inch/100 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.2.3 FALL TIP PREVENTION MEASURES

Take precautionary measures to prevent the unit from falling or tipping to protect against emergencies such as earthquakes as well as accidents.

Fasten the supplied hook for tip fall prevention using the screws, also supplied, behind the display unit, and use them together with durable cords (to be purchased separately) to secure the unit to a robust part such as the wall surface or pillars.

The supplied hook for tipfall prevention

1-4 (No.YA100)

1.3PRECAUTIONS REGARDING PDP

1.3.1PRECAUTIONS DURING NOTES FOR TRANSPORTATION

When transporting the unit, pressure exerted on the internal PDP (Plasma Display Panel) due to improper handling (such as tossing and dropping) may cause damages even when the unit is carefully packed. To prevent accidents from occurring during transportation, pay careful attention prior to delivery such as through explaining the handling instructions to transporters.

Ensure that the following requirements are met during transportation, as the PDP of this unit is made of glass and therefore fragile:

(1) Avoid vibrations and impacts

The unit may be broken if it is toppled sideways even when properly packed. Ensure that the unit is carried by at least 2 persons and pay careful attention not to exert any vibration or impact on it.

(2) Do not place equipment horizontally

Ensure that it is placed upright and not horizontally during transportation and storage as the PDP is very vulnerable to lateral impacts and may break easily under such circumstances.

During transportation, ensure that the unit is loaded along the traveling direction of travel of the vehicle, and avoid stacking them on one another.

For storage, ensure that they are stacked in 2 layers or less even when placed upright.

1.3.2RESIDUAL IMAGE / BURN-IN ON SCREEN

Like CRTs, "burn-in" may occur when a same image is continuously displayed over an extended period of time.

As this may also shorten the life span of the PDP. Therefore, turn off the display when not in use, scroll the screen, make use of screen-savers, or allow even distribution on the display by inverting the brightness, switching to complementary colors or inserting animated images at periodic intervals.

As burn-in is more likely to occur with high brightness and contrast settings, try to use neutral gradations or medium tone colors.

Burn-in does not occur in the case of animated images.

When switching to another image after continuous display of the previous image, residual images may become prominent, as luminance in a part of the display is higher than the other parts. This is not a defect but is because due to the discharge surface of the lighted portion has become being relatively activated and its luminance higher than the unlighted parts.

1.3.3 INFRARED RAYS

Near Near-infrared rays (800nm to 1000nm) are emitted from the front of the panel, and this may give rise to malfunctions in infrared remote controls or communication systems placed near it. In this case, avoid direct infrared rays (and reflected rays in some cases) from the screen by either changing the direction of the unit or other infrared systems or securing a longer keeping a distance from the screen.

1.3.4 OPTICAL FILTER (PANEL FILTER)

Avoid placing the unit under direct sunlight over a prolonged period of time. This may cause the optical filter to deteriorate in quality and color.

Clean the filter surface by wiping it softly lightly with outing flannels a soft and lightly fuzz cloth (such as flannel).

Do not use solvents such as benzine or thinner to wipe the filter surface. This may cause the filter to deteriorate in quality or the coating on the surface to come off.

As the filter surface is fragile., do not scratch or hit it with hard materials.

1.3.5 NOTES PRECAUTIONS FOR PEPLACEMENT OF EXTERIOR PARTS

Take note of the following when replacing exterior parts (back REAR COVER, FRONT PANEL, optical filter)

Do not exert pressure on the front of the PDP (glass surface).

Pay careful attention not to scratch or stain the front of the PDP (surface) with hands.

When replacing exterior parts, the front of the PDP should be placed facing downward. Place a mat, etc. underneath to avoid causing scratches to the front surface. However, never use materials that are too soft (such as blanket cloth). If replacement is made with the PDP surface facing downward and in contact with the blanket, pressure may be exerted on the PDP, thus causing damages to it.

(No.YA100)1-5

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1FEATURES

D.I.S.T. (Digital Image Scaling Technology)

This system uses line interpolation to double the number of scanning lines and achieve high resolution, flicker-free picture.

SMART CAPTION

Smart caption will appear when you press the MUTING button, only on channels where the broadcast contains CLOSED CAPTION information.

SMART SOUND

Decreases high sound levels, giving a regulated sound level.

VIDEO STATUS

Expression of a favorite screen can be chosen by the VIDEO STATUS function.

[STANDARD ↔ DYNAMIC ↔ THEATER ↔ GAME]

DIGITAL INPUT

Digital-in will display when any picture signal (480i/ 480p, 720p/ 1080i) in Digital-in is displayed.

2.2SYSTEM SETTEING

Be sure to carry out the following operation at the end of the procedure.

(1)Set to 0 minutes using the [SLEEP TIMER] key.

(2)Press the [VIDEO STATUS] key and [DISPLAY] key simultaneously, then enter the SERVICE MODE.

(3)When the Main Menu is displayed, press [2] key to enter the self check mode.

(4)Turn off the power by pressing the [POWER] key on the remote control unit.

V-CHIP

Since the V-CHIP is built in, it can choose, view and listen to a healthy program.

MTS STEREO

The voice multiplex function of the MTS system is built in. (MTS = Multi channel Television Sound system)

NATURAL CINEMA

Watching the movie or animation, press the Natural Cinema to adjust the out line of the images to make thin more sharp.

BBE

High definition audio adds natural, clear and extraordinary sound quality to any program.

VIDEO INPUT LABEL

This function is used to label video input connections for the onscreen displays.

A.H.S.

Adds a more spacious surround sound. Music gives basic effect and Movie for more effect.

MAIN MENU SCREEN

SERVICE MENU 1.ADJUST

2.SELF_CHK

3.I2C STOP

SELF CHECK MODE SCREEN

 

 

 

 

 

 

 

LOB

OK

FAN

OK

 

 

SYNC

M:OK S:OK HD:NG

 

 

TIM

OK

 

 

 

 

MSM

OK

DIGI

0000

 

 

MEM

OK

AVSW

OK

 

 

YC

OK

AIO

OK

 

 

TUN

OK

GCR

NG 1

 

 

IP

OK

RGB

OK 8

 

 

DVI

OK

HDMI

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

1-6 (No.YA100)

2.3TECHNICAL INFORMATION

2.3.1 PDP STRUCTURE AND CHARACTERISTIC

This unit uses the flat type panel PDP (Plasma Display Panel), instead of the conventional CRT (Cathode Ray Tube), as a display unit.

2.3.1.1PIXEL (CELL) ARRAY

PDP is constructed by sealing the xenon, which emits neon and ultraviolet rays for discharging purpose, in between the electrodes lay on the front glass substrate and rear glass substrate.

One pixel is composed of 3 RGB cells, with cell pitch of 0.280mm (1 pixel 0.810mm) [PD-50X795] / 0.304 mm (1 plxel 0.912 mm) [PD42X795] horizontally and 0.810mm [PD-50X795] / 0.693 mm [PD-42X795] vertically.

The cell is arrayed in each RGB color as shown in Fig. 1. One pixel is formed by interlacing each RGB color cell.

One cell size is 0.280mm [PD-50X795] / 0.304 mm [PD-42X795] horizontally and 0.810mm [PD-50X795] / 0.693 mm [PD-42X795] vertically.

Direction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Horizontally

 

 

 

No.1365

 

No.1366

 

 

PD-50X795

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.1

 

No.2

 

No.1023

 

No.1024

 

 

PD-42X795

 

 

 

 

 

 

 

 

 

 

Vertically

 

 

Pixel

 

Pixel

 

Pixel

 

Pixel

 

 

 

 

sequence

 

sequence

 

sequence

 

sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.1

B G R B G R B G R B G R

Pixel line

No.2

B G R B G R B G R B G R

Pixel line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.767

B

G

R B

G

R

 

B

G

R B

G

R

 

 

 

 

0.810mm

 

PD-50X795

Pixel line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.693mm

 

PD-42X795

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Vertically)

 

 

No.768

B

G

R B

G

R

 

B

G

R B

G

R

 

 

 

 

 

 

 

 

 

 

 

Pixel pitch(Cell pitch)

Pixel line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 pixel

B Cell

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G Cell

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1 dot)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD-50X795

 

 

 

 

 

 

 

 

R Cell

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.810mm

 

 

0.280mm

 

 

 

PD-50X795

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD-42X795

 

 

 

0.921mm

 

 

 

0.304mm

 

 

 

PD-42X795

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Horizontally) Pixel pitch

 

 

 

(Horizontally) Cell pitch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.1

2.3.1.2PIXEL DEFECTS

Though PDP is made by means of ultra precise technology, there are cases whereby not all pixels (cell) will function properly. In some cases, there may be defective pixels that do not light at all or the ones that always light on.

There are 3 types of Pixel defects, [Bright Dot Defects], [Dark Dot Defects] and [Flicker Dot Defects], as defined respectively in the following:

(1) BRIGHT FAULT

In this pixel fault, a cell that should not light originally is lighting on and off.

For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.

(2) DARK FAULT

In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting. For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting.

(3) FLICKER FAULT

In the pixel fault, a cell that should light originally or not light originally is flashing on and off.

For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on and off.

(No.YA100)1-7

2.3.2 MAIN CPU PIN FUNCTION [IC7601 = DIGITAL SIGNAL PWB ASS'Y : RECEIVER UNIT]

Pin

Pin name

I/O

Function

Pin

Pin name

I/O

Function

 

 

 

 

 

 

 

 

1

VHOLD1

I

Data slice for main screen closed caption

51

NC

O

Not used

 

 

 

 

 

 

 

 

2

HFLT1

I/O

LPF for main screen closed caption video input

52

NC

O

Not used

 

 

 

 

 

 

 

 

3

NC

O

Not used

53

NC

O

Not used

 

 

 

 

 

 

 

 

4

NC

O

Not used

54

NC

O

Not used

 

 

 

 

 

 

 

 

5

DIGR0

O

R [0] for OSD

55

NC

O

Not used

 

 

 

 

 

 

 

 

6

TB1in

I

AC power for timer clock

56

NC

O

Not used

 

 

 

 

 

 

 

 

7

REMO

I

Remote control

57

NC

O

Not used

 

 

 

 

 

 

 

 

8

BYTE

I

Not used

58

NC

O

Not used

 

 

 

 

 

 

 

 

9

CNVss

I

CPU programming mode select [Normal = L]

59

NC

O

Not used

 

 

 

 

 

 

 

 

10

DIGG0

O

G [0] for OSD

60

NC

O

Not used

 

 

 

 

 

 

 

 

11

DIGB0

O

B [0] for OSD

61

NC

O

Not used

 

 

 

 

 

 

 

 

12

RESET

I

Reset for main CPU [Reset = L]

62

HSYNC

I

H. sync for OSD

 

 

 

 

 

 

 

 

13

Xout

O

System clock osillation (crystal) : 16MHz

63

NC

O

Not used

 

 

 

 

 

 

 

 

14

Vss

-

GND

64

VSYNC

I

V. sync for OSD

 

 

 

 

 

 

 

 

15

Xin

I

System clock osillation (crystal) : 16MHz

65

NC

O

Not used

 

 

 

 

 

 

 

 

16

VccI

I

3.3V power supply

66

NC

O

Not used

 

 

 

 

 

 

 

 

17

OSC1

I

Clock for OSD

67

NC

O

Not used

 

 

 

 

 

 

 

 

18

OSC2

O

Not used

68

NC

O

Not used

 

 

 

 

 

 

 

 

19

INT1

I

AV COMPULINK control

69

NC

O

Not used

 

 

 

 

 

 

 

 

20

INT0

I

Request for sub(chassis) CPU communication (serial data)

70

NC

O

Not used

 

 

 

 

 

 

 

 

21

OUT1

O

Ys (blanking) for OSD

71

NC

O

Not used

 

 

 

 

 

 

 

 

22

OUT2

O

YM (transparence) for OSD

72

NC

O

Not used

 

 

 

 

 

 

 

 

23

NC

O

Not used

73

NC

O

Not used

 

 

 

 

 

 

 

 

24

NC

O

Not used

74

NC

O

Not used

 

 

 

 

 

 

 

 

25

NC

O

Not used

75

NC

O

Not used

 

 

 

 

 

 

 

 

26

NC

O

Not used

76

NC

O

Not used

 

 

 

 

 

 

 

 

27

CTA2/RTS2

O

Not used

77

NC

O

Not used

 

 

 

 

 

 

 

 

28

CLK2

O

Not used

78

NC

O

Not used

 

 

 

 

 

 

 

 

29

RxD2

O

Data transmission (serial) for digital tuner control

79

NC

O

Not used

 

 

 

 

 

 

 

 

30

TxD2

I

Data receive (serial) for digital tuner control

80

NC

O

Not used

 

 

 

 

 

 

 

 

31

SDA2

I/O

Not used

81

NC

O

Not used

 

 

 

 

 

 

 

 

32

DIGR1

O

R [1] for OSD

82

NC

O

Not used

 

 

 

 

 

 

 

 

33

DIGG1

O

G [1] for OSD

83

NC

O

Not used

 

 

 

 

 

 

 

 

34

DIGB1

O

B [1] for OSD

84

WAKE

O

Sleep mode release for sub(chassis) CPU [Release = L]

 

 

 

 

 

 

 

 

35

TxD0

I

Data receive (serial) for external programming

85

CARD_DET

I

Card detection for ATSC digital tuner [Detection = L]

 

 

 

 

 

 

 

 

36

RxD0

O

Data transmission (serial) for external programming

86

POWER_SW

I

Power switch (mechanical) detection [Detection = L]

 

 

 

 

 

 

 

 

37

CLK0

I

Clock for external programming

87

SDAM

I/O

Data for Inter IC (serial) bus control : main memory (IC7602)

 

 

 

 

 

 

 

 

38

RTS0

O

Busy for external programming [Operation = H]

88

SCLM

O

Clock for Inter IC (serial) bus control : mainmemory (IC7602)

 

 

 

 

 

 

 

 

39

P5.7

I

Not used

89

DIGR2

O

R [2] for OSD

 

 

 

 

 

 

 

 

40

P5.6

O

Not used

90

DIGG2

O

G [2] for OSD

 

 

 

 

 

 

 

 

41

HOLD

I

CPU programming hold [Hold = H]

91

DIGB2

O

B [2] for OSD

 

 

 

 

 

 

 

 

42

P5.4

O

Not used

92

NC

O

Not used

 

 

 

 

 

 

 

 

43

P5.3

O

Not used

93

KEY2

I

Key scan data for display switch button KEY2

 

 

 

 

 

 

 

 

44

P5.2

O

Not used

94

KEY1

I

Key scan data for display switch button KEY1

 

 

 

 

 

 

 

 

45

P5.1

O

Not used

95

VHOLD2

I

Data slice for sub screen closed caption

 

 

 

 

 

 

 

 

46

WR

O

CPU programming mode select [Normal = L]

96

HLF2

I/O

LPF for sub screen closed caption video input

 

 

 

 

 

 

 

 

47

P4.7

O

Data transmission for sub(chassis) CPU communication (serial)

97

CVIN2

I

Video(Y) for sub screen closed caption

 

 

 

 

 

 

 

 

48

P4.6

I

Data receive for sub(chassis) CPU communication (serial)

98

TVSETB

I

Test terminal [L Fixed]

 

 

 

 

 

 

 

 

49

P4.5

I

Clock for sub(chassis) CPU communication (serial)

99

VCCE

I

5V power supply

 

 

 

 

 

 

 

 

50

P4.4

O

Not used

100

CVIN1

I

Video(Y) for main screen closed caption

 

 

 

 

 

 

 

 

1-8 (No.YA100)

2.3.3 SUB (CHASSIS) CPU PIN FUNCTION [IC7001 = DIGITAL SIGNAL PWB ASS'Y : RECEIVER UNIT]

Pin

Pin name

I/O

Function

Pin

Pin name

I/O

Function

 

 

 

 

 

 

 

 

1

LB_PRO

O

Not used

51

BS_TXD

O

Data transmission for digital tuner communication

 

 

 

 

 

 

 

 

2

P_MU

O

Picture muting [Muting = H]

52

BS_RXD

I

Data receive for digital tuner communication

 

 

 

 

 

 

 

 

3

JP_CSB

O

Not used

53

NC

O

Not used

 

 

 

 

 

 

 

 

4

A_MU

O

Audio muting (for AUDIO OUT) [Muting = H]

54

VREF+

I

3.3V power supply

 

 

 

 

 

 

 

 

5

M_MU

O

Audio muting (for MONITOR OUT) [Muting = H]

55

PDP_TX

O

Data transmission for panel CPU communication

 

 

 

 

 

 

 

 

6

PC_SEL

O

RGB(PC) INPUT select [ON = H]

56

PDP_RX

I

Data receive for panel CPU communication

 

 

 

 

 

 

 

 

7

ON_TIMER

O

POWER INDICATOR (LED) brightness [LOW = L]

57

SDA0

I/O

Data for Inter IC (serial) bus : sub memory (IC7002)

 

 

 

 

 

 

 

 

8

ILA0

O

Not used

58

SCL0

O

Clock for Inter IC (serial) bus : sub memory (IC7002)

 

 

 

 

 

 

 

 

9

ILA1

O

Not used

59

SDA_DVI

I/O

Data for Inter IC (serial) bus for panel communication

 

 

 

 

 

 

 

 

10

ILA2

O

Not used

60

SCL_DVI

O

Clock for Inter IC (serial) bus for panel communication

 

 

 

 

 

 

 

 

11

POW_LED

O

POWER LED lighting [ON = H]

61

AVSS

-

GND

 

 

 

 

 

 

 

 

12

WORD

O

Not used

62

DIGI_PHOT

I

Photo sensor for DIGITAL-IN illegal copy protection

 

 

 

 

 

 

 

 

13

MI_CK

I

Clock for main CPU communication

63

AGC

I

Not used

 

 

 

 

 

 

 

 

14

MI_TX

I

Data receive for main CPU communication

64

EXT_YS1

I

Not used

 

 

 

 

 

 

 

 

15

MI_RX

O

Data transmission for main CPU communication

65

EXT_YS2

I

Not used

 

 

 

 

 

 

 

 

16

MI_REQ

O

Data request for main CPU communication [Request = L]

66

VDD

I

3.3V power supply

 

 

 

 

 

 

 

 

17

VDD

I

3.3V power supply

67

DIGI_PRO

O

DIGITAL-IN voltage detection [Detection = H]

 

 

 

 

 

 

 

 

18

FOSC

O

Not used

68

GCR_RST

O

Not used

 

 

 

 

 

 

 

 

19

VSS

-

GND

69

GR_ON

O

Not used

 

 

 

 

 

 

 

 

20

X1

I

3.3V power supply

70

SYNC_SEL

O

Multi screen control [Digital = L]

 

 

 

 

 

 

 

 

21

X0

O

Not used

71

NC

O

Not used

 

 

 

 

 

 

 

 

22

VDD

I

3.3V power supply

72

NC

O

Not used

 

 

 

 

 

 

 

 

23

OSC1

I

System clock osillation (crystal) : 16MHz

73

SBD5

I/O

Data for writing on board (connect CN01P : for Frash ROM type)

 

 

 

 

 

 

 

 

24

OSC0

O

System clock osillation (crystal) : 16MHz

74

SBT5

I

Clock for writing on board (connect CN01P : for Frash ROM type)

 

 

 

 

 

 

 

 

25

MODE

I

3.3V power supply

75

NMI

I

3.3V power supply

 

 

 

 

 

 

 

 

26

BS1.5CTL

O

Digital tuner power control [ON = H]

76

COMP

I

Not used

 

 

 

 

 

 

 

 

27

A92RES

O

Reset for IC1001(3D YC SEP / COLOR DEMODULAT) [Reset = H]

77

REMO

I

Remote control

 

 

 

 

 

 

 

 

28

BS_RST

O

Reset for Digital tuner [Reset = L]

78

VSYNC

I

V. sync pulse

 

 

 

 

 

 

 

 

29

LIP_RST

O

Not used

79

WAKE

I

Sleep mode release for sub(chassis) CPU [Release = L]

 

 

 

 

 

 

 

 

30

SOFT_OFF

O

Not used

80

POWERGOOD

I

Power error detection NG = H]

 

 

 

 

 

 

 

 

31

VMUTE

I

Picture muting request from digital tuner [Muting = L]

81

NC

O

Not used

 

 

 

 

 

 

 

 

32

VOUTENB

O

Video cutoff for digital tuner [Cufoff = H]

82

RST

I

Reset for sub(chassis) CPU [Reset = L]

 

 

 

 

 

 

 

 

33

MDR_CON

I

System cable connection monitor for display unit (PDP)

83

VDD

I

3.3V power supply

 

 

 

 

 

 

 

 

34

AVDD

I

3.3V power supply

84

SCL3A

O

Clock for Inter IC (serial) bus control

 

 

 

 

 

 

 

 

35

BS_POW

O

Not used

85

SDA3A

I/O

Data for Inter IC (serial) bus control

 

 

 

 

 

 

 

 

36

DsyncSW2

O

Sync select for DIGITAL-IN [Cotrolled with 99-pin]

86

SCL3B

O

Clock for Inter IC (serial) bus control

 

 

 

 

 

 

 

 

37

LB_POW

O

Not used

87

SDA3B

I/O

Data for Inter IC (serial) bus control

 

 

 

 

 

 

 

 

38

NC

O

Not used

88

DIGI_SYNCSEL

O

Not used

 

 

 

 

 

 

 

 

39

HOTPLUG

I

Video communiation monitor for display unit (PDP)

89

DIGI_LRSW

O

DIGITAL-IN control

 

 

 

 

 

 

 

 

40

MECA_SW

I

Mechanical monitor for POWER switch [Push = L]

90

DIGI_INT

I

Reset for HDMI process [Reset = L ]

 

 

 

 

 

 

 

 

41

MAIN_POW

O

Main power control [ON = L]

91

DVI_RST

O

Reset for DVI format conversion

 

 

 

 

 

 

 

 

42

MSP_RST

O

AUDIO OUT output mode select [VARIABLE = L]

92

VSS

-

GND

 

 

 

 

 

 

 

 

43

VREF-

I

Standard Voltage (0V) power supply

93

SCL5055

O

Clock for Inter IC (serial) bus : JCC5055 (DIST process)

 

 

 

 

 

 

 

 

44

AFT2

I

Not used

94

VFORMATSEL

O

Not used

 

 

 

 

 

 

 

 

45

AFT1

I

AFT voltage for VHF/UHF tuner

95

SDA5055

I/O

Data for Inter IC (serial) bus : JCC5055 (DIST process)

 

 

 

 

 

 

 

 

46

KEY2

I

Not used

96

OSD_MODE_SEL

O

Not used

 

 

 

 

 

 

 

 

47

KEY1

I

Not used

97

NC

O

Not used

 

 

 

 

 

 

 

 

48

NC

O

Not used

98

15K/OTH

O

Main video select [Fixed H]

 

 

 

 

 

 

 

 

49

NC

O

Not used

99

DsyncSW1

O

Sync select for DIGITAL-IN [Cotrolled with 36-pin]

 

 

 

 

 

 

 

 

50

AC_IN

I

AC power pulse for timer clock

100

57 BUSY

I

Busy monitor for JCC5057 (RGB process)

 

 

 

 

 

 

 

 

(No.YA100)1-9

2.3.4 PANEL CPU PIN FUNCTION [IC807 = DISPLAY INTERFACE PWB ASS'Y : DISPLAY UNIT]

Pin

Pin name

I/O

Function

Pin

Pin name

I/O

Function

 

 

 

 

 

 

 

 

1

SYSTEM0

I

PDP size select [0V=50V XGA, 1.75V=42V XGA]

34

NC

O

Not used

 

 

 

 

 

 

 

 

2

SYSTEM3

I

PDP maker select [0V=SAMSUNG, 1.75V=LG]

35

NMI

I

Port for writing on board control [Writing=L]

 

 

 

 

 

 

 

 

3

AVCC

-

5.0V power suplly

36

A_MU

O

Audio muting [Muting=H]

 

 

 

 

 

 

 

 

4

X2

-

Not used

37

HD

I

Not used

 

 

 

 

 

 

 

 

5

X1

-

GND

38

LED_ONTIMER

O

POWER LED stand-by control [ON=H]

 

 

 

 

 

 

 

 

6

VCL

-

GND

39

REMO

I

Not used

 

 

 

 

 

 

 

 

7

RES

I

Reset for panel CPU [Reset=L]

40

LED_POW

O

POWER LED control [ON=H]

 

 

 

 

 

 

 

 

8

TEST

I

GND

41

P85

I

Emulator connection / Port for writing on board [Writing=H]

 

 

 

 

 

 

 

 

9

VSS

-

GND

42

P86

-

Emulator connection

 

 

 

 

 

 

 

 

10

OSC2

O

System clock osillation (crystal) : 16MHz

43

P87

-

Emulator connection

 

 

 

 

 

 

 

 

11

OSC1

I

System clock osillation (crystal) : 16MHz

44

SCK3

O

Clock for writing on board

 

 

 

 

 

 

 

 

12

VCC

-

5.0V power suplly

45

RXD

I

Data receive for writing on board

 

 

 

 

 

 

 

 

13

PW_LOB

O

Power control [ON=L]

46

TXD

O

Data trnsmission for writing on board

 

 

 

 

 

 

 

 

14

PANEL_PW_ON

O

Panel power control [ON=L]

47

AC_DET

I

AC power frequency detection [Detection=H]

 

 

 

 

 

 

 

 

15

NC

O

Not used

48

NC

O

Not used

 

 

 

 

 

 

 

 

16

NC

O

Not used

49

RXD2

I

Data receive for main CPU communication

 

 

 

 

 

 

 

 

17

I2C_STOP

O

Inter IC (serial) bus stop control [Stop=L]

50

TXD2

O

Data transmission for main CPU communication

 

 

 

 

 

 

 

 

18

APL_S_CLK

O

Clock for APS loading [PD-50X795]

51

IRQ

O

Sleep mode release [Rlease=H]

 

 

 

 

 

 

 

 

19

PSCK

O

Clock for APS writing [PD-50X795]

52

ACTIVE

I

Power switch (mechanical) detection [Detection=H]

 

 

 

 

 

 

 

 

20

PLE

O

APS loading control [PD-50X795]

53

VD

I

V. sync pulse

 

 

 

 

 

 

 

 

21

CLE

O

APS writing control [PD-50X795]

54

REC_DET

I

System cable monitor for receiver unit [Connection=L]

 

 

 

 

 

 

 

 

22

PSSC

O

Data transmission for APS loading [PD-50X795]

55

PSS

I

PDP Inter IC (serial) bus communication select

 

 

 

 

 

 

 

[Permission=H][PD-42X795],

23

SDA1

I/O

Data for Inter IC (serial) bus control : panel memory (IC805)

 

 

 

 

 

 

Data receive for APS loading [PD-50X795]

 

 

 

 

 

 

 

24

PWM

O

Not used

 

 

 

 

 

 

 

 

 

 

 

 

25

SCL1

O

Clock for Inter IC (serial) bus control : panel memory (IC805)

56

FAN_LOCK

I

Fan abnormality detection [Detection=L] [PD-50X795]

 

 

 

 

 

 

 

 

26

SDA0

I/O

Data for Inter IC (serial) bus control : Audio control, Temp. sensor

57

SYSTEM2

I

Not used

 

 

 

 

 

 

 

 

27

SCL0

O

Clock for Inter IC (serial) bus control : Audio control, Temp. sensor

58

SYSTEM 1

I

Fan select [Used=H]

 

 

 

 

 

 

 

 

28

SDA2

I/O

Data for Inter IC (serial) bus control : PDP communication

59

THEM_DET

I

Temp. sensor detection [Detection=H]

 

 

 

 

 

 

 

 

29

SCL2

O

Clock for Inter IC (serial) bus control : PDP communication

60

(AMP_PRO2)

I

GND

 

 

 

 

 

 

 

 

30

SLE

O

PDP communication control [PD-50X795]

61

AMP_PRO1

I

Not used

 

 

 

 

 

 

 

 

31

NC

I/O

Not used

62

EE_CDS

I

Not used

 

 

 

 

 

 

 

 

32

NC

O

Not used

63

KEY1

I

Not used

 

 

 

 

 

 

 

 

33

NC

O

Not used

64

KEY2

I

Not used

 

 

 

 

 

 

 

 

1-10 (No.YA100)

SECTION 3

DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE [DISPLAY UNIT: PD-42X795] NOTE:

When exchanging parts etc. with the front side (PDP side) fancing down, place a protection sheet under the DISPALY UNIT to prevent scratches on the front side.

It is advisable to take notes of the connecting locations (connector numbers) of the removed connectors.

3.1.1REMOVING THE REAR COVER (Fig.1)

(1) Remove the power cord and system cable.

(2) Remove the 9 screws [A] and the 12 screws [B], then remove the REAR COVER.

3.1.2REMOVING THE BACK COVER AND SPEAKER HOLDER (Fig.1)

(1)Remove the 8 screws [C], then remove the BACK COVER.

(2)Remove the SPEAKER HOLDER.

3.1.3REMOVING THE TERMINAL COVER (Fig.1.)

• Remove the REAR COVER.

(1) Remove the 6 screws [D], then remove the CHASSIS SHIELD BRACKET.

(2) Remove the 2 screws [E] and the 5 screws [F], then remove the TERMINAL COVER.

3.1.4REMOVING THE LINE FILTER PWB (Fig.1)

Remove the REAR COVER.

Remove the CHASSIS SHIELD BRACKET.

Remove the TERMINAL COVER.

(1)Remove the 2 claws [G], then remove the LINE FILTER INSULATOR.

(2)Disconnect the connector [CN8001] from the MAIN POWER PWB .

(3)Remove the 2 screws [H] and the 2 screws [I], then remove the LINE FILTER PWB.

3.1.5 REMOVING THE AUDIO PWB (Fig.1)

Remove the REAR COVER.

Remove the CHASSIS SHIELD BRACKET.

Remove the TERMINAL COVER.

(1)Disconnect the connectors [CN60SL] / [CN60CB] / [CN60SR] from the AUDIO PWB .

(2)Disconnect the connector [CN9001] from the SUB POWER PWB.

(3)Disconnect the connector [CN00A] / [CN00C] / [CN00D] from the DISPLAY INTERFACE PWB .

(4)Remove the 4 screws [J], then remove the AUDIO PWB.

3.1.6REMOVING THE DISPLAY INTERFACE PWB (Fig.1)

• Remove the REAR COVER.

• Remove the CHASSIS SHIELD BRACKET.

• Remove the TERMINAL COVER.

(1) Disconnect the connectors [CN00A] / [CN00C] / [CN00D] / [CN00E] / [CN00Q] / [CN00T] / [CN00X] / [CN00V] / [CNAH2] from the DISPLAY INTERFACE PWB .

(2) Remove the 4 screws [K], the 2 screws [L] ,and the 2 screws [M], then remove the DISPLAY INTERFACE PWB.

3.1.7REMOVING THE CHASSIS BASE PWB (Fig.1.)

Remove the REAR COVER.

Remove the CHASSIS SHIELD BRACKET.

Remove the TERMINAL COVER.

Remove the LINE FILTER PWB.

Remove the AUDIO PWB.

Remove the DISPLAY INTERFACE PWB.

(1)Remove the 2 screws [N], then remove the CHASSIS BASE PWB.

(No.YA100)1-11

JVC PD-42X795/S, PD-50X795/Z Service Manual

BACK COVER

C

REAR COVER

A

B

C

BACK COVER

CHASSIS SHIELD

BRACKET

K

DISPLAY

INTERFACE

PWB

N

CHASSIS BASE

TOP

SPEAKER HOLDER

INSULATOR

LINE

D FILTER H

PWB

J

AUDIO

PWB

M

L

a

Fig.1

1-12 (No.YA100)

A

G

 

TERMINAL

F

 

 

I

COVER

E

 

 

I

 

 

a

E

 

 

F

 

F

N

F

SPEAKER HOLDER

3.1.8REMOVING THE TEMP. SENSOR PWB (Fig.2)

• Remove the REAR COVER.

(1) Disconnect the connector [CN800V] from the TEMP. SENSOR PWB PWB .

(2) Remove the 1 screw [O], then remove the TEMP. SENSOR PWB.

3.1.9REMOVING THE MAIN POWER PWB (Fig.2)

Remove the REAR COVER.

(1)Disconnect the connector [CN8001] / [CN8008] / [CN8006] / [CN8005] / [CN8003] / [CN8002] / [CN9001] / [CN8009] from the MAIN POWER PWB .

(2)Remove the 8 screws [P], then remove the MAIN POWER PWB.

(3)Remove the POWER PWB BRACKET and INSULATOR.

3.1.10REMOVING THE SUB POWER PWB (Fig.2)

• Remove the REAR COVER.

(1) Disconnect the connector [CN9001] / [CN9002] / [CN9005] from the SUB POWER PWB .

(2) Remove the 4 screws [Q], then remove the SUB POWER PWB.

(3) Remove the INSULATOR.

3.1.11REMOVING THE DISPLAY SWITCH PWB (Fig.2)

Remove the BACK COVER.

Remove the SPEAKER HOLDER.

(1)Remove the 2 screws [U] and 3 screws [V], then remove the DISPLAY SWITCH PWB and CONTROL KNOB.

(2)Disconnect the connector [CN000T] from the DISPLAY SWITCH PWB .

3.1.12REMOVING THE DISPLAY LED PWB (Fig.2)

• Remove the BACK COVER.

• Remove the SPEAKER HOLDER.

• Remove the DISPLAY SWITCH PWB.

(1) Remove the 2 screws [T], then remove the DISPLAY LED PWB.

(2) Disconnect the connector [CN000X] from the DISPLAY LED PWB .

3.1.13REMOVING THE DD SPEAKER (Fig.2)

Remove the REAR COVER.

Remove the BACK COVER.

Remove the SPEAKER HOLDER.

(1)Disconnect the connector [CN60SR] / [CN60SL] from the AUDIO PWB .

(2)Remove the 4 screws [U], then remove the DD SPEAKER.

3.1.14REMOVING THE WOOFER SPEAKER (Fig.2)

• Remove the REAR COVER.

(1) Disconnect the connector [CN60CB] from the AUDIO PWB.

(2) Remove the 6 screws [V], then remove the WOOFER SPEAKER UNIT.

(3) Remove the 8 screws [W], then remove the DUCT COVER.

(4) Remove the 12 screws [X], then remove the WOOFER BACK COVER.

(5) Remove the 8 screws [Y], then remove the WOOFER SPEAKER.

3.1.15REMOVING THE PDP (PANEL) UNIT (Fig.2)

Remove the REAR COVER.

Remove the CHASSIS SHIELD BRACKET.

Remove the TERMINAL COVER.

Remove the CHASSIS BASE(with each PWB affixed on the CHASSIS BASE).

Remove the TEMP. SENSOR.

Remove the MAIN POWER PWB.

Remove the SUB POWER PWB.

(1)Disconnect the connector [CN60SL] / [CN60CB] / [CN60SR] from the AUDIO PWB .

(2)Disconnect the connector [CN00A] / [CN00C] / [CN00D] / [CN00E] / [CN00Q] / [CN00T] / [CN00X] / [CN0V] / [CNAH2] from the DISPLAY INTERFACE PWB.

(3)Remove the 16 screws [Z], then remove the BACK BRACKET.

(4)Lift the PDP upright and remove it with enough care not to impose shock to the PDP.

CAUTION:

Two or more people are required to remove the PDP unit.

The gas pouring port is covered with the protection material.In operation, be careful not to damage the gas pouring port.

Do not touch the front side (glass) of the PDP with your fingers.

(No.YA100)1-13

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