Dimensions (W x H x D)
Mass38.3kg30.4kg
TV RF SystemCCIR B / G, I, D / K, L
Colour SystemRF PAL / SECAM
Stereo SystemA2 (B / G, D / K), NICAM (B / G, I, D / K, L)
Teletext SystemFLOF (Fastext), TOP, WST (World Standard System)
Receiving FrequencyVHF 47MHz ~ 470MHz
Intermediate FrequencyVIF 38.9MHz (B / G, I, D / K, L)
Colour Sub Carrier Frequency
Power InputAC110V ~ AC240V, 50Hz
Power ConsumptionOperate : 303W, Stand by: 3.0WOperate : 244W, Stand by : 3.0W
Plasma Display Panel (PDP) QLE0028-001 QLE0021-002
(1) The design of this product contains special hardware,
many circuits and components specially for safety
purposes. For continued protection, no changes should
be made to the original design unless authorized in writing
by the manufacturer. Replacement parts must be identical
to those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by () on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list
of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when
repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : (
GND, the ISOLATED (NEUTRAL) : (
EARTH : (
) side GND. Don't short between the LIVE
) side GND and
side GND and ISOLATED (NEUTRAL) side GND or EARTH
side GND and never measure the LIVE side GND and
ISOLATED (NEUTRAL) side GND or EARTH side GND at
the same time with a measuring apparatus (oscilloscope
etc.).If above note will not be kept, a fuse or any parts will
be broken.
(5) If any repair has been made to the chassis, it is
recommended that the PDP POWER SUPPLY setting
should be checked or adjusted.
(6) The high voltage applied to the PDP must conform with
that specified in Service manual. Excessive high voltage
can cause an increase in arcing and possible component
damage, therefore operation under excessive high voltage
conditions should be kept to a minimum, or should be
prevented. If severe arcing occurs, remove the AC power
immediately and determine the cause by visual inspection
(incorrect installation, cracked or melted high voltage
harness, poor soldering, etc.). To maintain the proper
components in the circuitry including the PDP must be
the exact replacements or alternatives approved by the
manufacturer of the complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10kΩ
2W resistor to the anode button.
) side
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence
of overheating should be replaced. Always use the
manufacturer's replacement components.
(9) Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output
terminals, Control knobs, metal cabinet, screw heads,
earphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand
a voltage of 3000V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternative Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.).
Use an AC voltmeter having 1000 ohms per volt or
more sensitivity in the following manner. Connect a
1500Ω 10W resistor paralleled by a 0.15µF AC-type
capacitor between an exposed metal part and a known
good earth ground (water pipe, etc.). Measure the AC
voltage across the resistor with the AC voltmeter. Move
the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured
must not exceed 0.75V AC (r.m.s.). This corresponds
to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000Ω/V,
OR MORE SENSITIVITY)
0.15µF AC-TYPE
PLACE THIS PROBE
1500Ω 10W
GOOD EARTH GROUND
ON EACH EXPOSE
ME TA L PA RT
1-4 (No.YA098)
1. 2 SAFETY PRECAUTIONS [FOR UK]
(1) The design of this product contains special hardware and many circuits and components specially designed for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by
qualified personnel only.
(2) Alterations of the design or circuitry of the product should not be made. Any design alterations or additions will void the
manufacturer's warranty and may result in personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the product have special safety-related characteristics. These characteristics are
often not evident from visual inspection nor can the protection afforded by them necessary be obtained by using replacement
components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are
identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the
schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the
same safety characteristics as the recommended replacement part shown in the Parts List of Service Manual may cause
shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live
parts, high temperature parts, moving parts and / or sharp edges for the prevention of electric shock and fire hazard. When
service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been
returned to normal, after re-assembling.
WARNING
(1) The equipment has been designed and manufactured to meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant safety standards.
(4) It is essential that safety critical components are replaced by approved parts.
(5) If mains voltage selector is provided, check setting for local voltage.
(No.YA098) 1-5
1.3INSTALLATION
1.3.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling
efficiency may deteriorate and temperature inside the unit will
rise. The temperature sensor that protects the unit will be
activated when internal temperature exceeds the predetermined level and power will be turned off automatically.
Therefore, please make sure pay attention not to block the heat
dissipation vent as well as the ventilation outlet behind the unit
and ensure that there is room for ventilation around it.
SPACE REQUIRED FOR INSTALLATION
1.3.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified
below, between the unit with and the surrounding walls, as well
as the floor etc.
Install the unit on stable flooring or stands.
Take precautionary measures to prevent the unit from tipping in
order to protect against accidents and earthquakes.
150 mm or
150 mm
more
200 mm or
200 mm
more
50 mm
50 mm or more
1.3.3 FALL TIP PREVENTION MEASURES
Take precautionary measures to prevent the unit from falling or
tipping to protect against emergencies such as earthquakes as
well as accidents.
Fasten the supplied hook for tip fall prevention using the screws,
also supplied, behind the display unit, and use them together
with durable cords (to be purchased separately) to secure the
unit to a robust part such as the wall surface or pillars.
150 mm
or more
150 mm
200 mm
200 mm
or more
50 mm
50 mm or more
1-6 (No.YA098)
The supplied hook for tipfall prevention
1. 4PRECAUTIONS REGARDING PDP
1.4.1 PRECAUTIONS DURING NOTES FOR TRANSPORTATION
When transporting the unit, pressure exerted on the internal
PDP (Plasma Display Panel) due to improper handling (such
as tossing and dropping) may cause damages even when the
unit is carefully packed. To prevent accidents from occurring
during transportation, pay careful attention prior to delivery such
as through explaining the handling instructions to transporters.
Ensure that the following requirements are met during
transportation, as the PDP of this unit is made of glass and
therefore fragile:
(1) Avoid vibrations and impacts
The unit may be broken if it is toppled sideways even
when properly packed. Ensure that the unit is carried by at
least 2 persons and pay careful attention not to exert any
vibration or impact on it.
(2) Do not place equipment horizontally
Ensure that it is placed upright and not horizontally during
transportation and storage as the PDP is very vulnerable
to lateral impacts and may break easily under such
circumstances.
During transportation, ensure that the unit is loaded along
the traveling direction of travel of the vehicle, and avoid
stacking them on one another.
For storage, ensure that they are stacked in 2 layers or
less even when placed upright.
1.4.2 RESIDUAL IMAGE / BURN-IN ON SCREEN
Like CRTs, “burn-in” may occur when a same image is
continuously displayed over an extended period of time.
As this may also shorten the life span of the PDP. Therefore, turn
off the display when not in use, scroll the screen, make use
of screen-savers, or allow even distribution on the display by
inverting the brightness, switching to complementary colors or
inserting animated images at periodic intervals.
As burn-in is more likely to occur with high brightness and contrast
settings, try to use neutral gradations or medium tone colors.
Burn-in does not occur in the case of animated images.
When switching to another image after continuous display of
the previous image, residual images may become prominent,
as luminance in a part of the display is higher than the other
parts.
This is not a defect but is because due to the discharge surface
of the lighted portion has become being relatively activated and
its luminance higher than the unlighted parts.
1.4.4 OPTICAL FILER (PANEL FILTER)
Avoid placing the unit under direct sunlight over a prolonged
period of time. This may cause the optical filter to deteriorate in
quality and color.
Clean the filter surface by wiping it softly lightly with outing flannels
a soft and lightly fuzz cloth (such as flannel).
Do not use solvents such as benzine or thinner to wipe the filter
surface. This may cause the filter to deteriorate in quality or the
coating on the surface to come off.
As the filter surface is fragile., do not scratch or hit it with hard
materials.
1.4.5 NOTES PRECAUTIONS FOR REPLACEMENT OF
EXTERIOR PARTS
Take note of the following when replacing exterior parts (back
REAR COVER, FRONT PANEL, optical filter)
• Do not exert pressure on the front of the PDP (glass surface).
• Pay careful attention not to scratch or stain the front of the PDP
(surface) with hands.
• When replacing exterior parts, the front of the PDP should be
placed facing downward. Place a mat, etc. underneath to avoid
causing scratches to the front surface. However, never use
materials that are too soft (such as blanket cloth). If
replacement is made with the PDP surface facing downward
and in contact with the blanket, pressure may be exerted on
the PDP, thus causing damages to it.
1.4.3 INFRARED RAYS
Near Near-infrared rays (800nm to 1000nm) are emitted from
the front of the panel, and this may give rise to malfunctions in
infrared remote controls or communication systems placed near
it. In this case, avoid direct infrared rays (and reflected rays in
some cases) from the screen by either changing the direction of
the unit or other infrared systems or securing a longer keeping
a distance from the screen.
(No.YA098) 1-7
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1FEATURES
2.1.1 HIGH-DEFINITION IMAGE TECHNOLOGY (DIST)
• DIST (Digital Image Scaling Technology)
Employs an interpolation method that doubles the scanning
lines to realize 480-line flickerfree picture making it especially
suitable for reproducing high-resolution pictures even on largescreen displays.
2.1.2 MAIN FUNCTION
•
DIGITAL VNR
The DIGITAL VNR function cuts down the amount of noise in
original picture. There are three function settings of AUTO,MIN
and MAX.
• Super DigiPure
This function uses the latest technology to give viewer a natural
looking picture.
It consist of DigiPure and picture motion compensation function.
•
MOVIE THEATRE
This function displays a cinema film picture more smoothly
and naturally on the screen.
•
COLOUR MANAGEMENT
This function ensures dull colours are compensated to produce
natural hues.
• Sleep Timer
Setting for situations such as falling asleep while watching TV,
and for prevention against forgetting to turn off the TV. The
power supply of the TV will be cut off automatically when the
time exceeds the set up timing (maximum 2 hours).
• 3D SOUND function
This function makes the speaker sounds like in a wider
ambience.
• Teletext function
The teletext broadcast can be viewed and the teletext pages
can be stored in memory.
• T-V LINK function
This function make a VCR could automatically download the
data or image from the TV, and turn on the TV to view the image
when it playing.
2.1.3 ASPECT CONTROL
The screen size can be changed according to the picture aspect
ratio.
With the function, two pictures can be displayed at the Twin
pictures mode.
• Multi-picture function
With this function, one of multi-picture (12 pictures) can be
displayed at the same time.
• Freeze function
The images that are currently seen can be viewed on the memo
screen (still picture).
It is convenient for taking down notes like application address
and recipe of cooking program etc, while enjoying the current
program.
2. 2MAIN DIFFERENCE LIST
Item
TABLE TOP STAND
WALL BRACKETNOYES
1-8 (No.YA098)
PD-42B50BJPD-42B50BU
PD-35B50BJPD-35B50BU
YESNO
2. 3TECHNICAL INFORMATION
2.3.1 PDP STRUCTURE AND CHARACTERISTIC
This unit uses the flat type panel PDP (Plasma Display Panel), instead of the conventional CRT (Cathode Ray Tube),
as a display unit.
2.3.1.1 PIXEL (CELL) ARRAY
PDP is constructed by sealing the xenon, which emits neon and ultraviolet rays for discharging purpose, in between the electrodes
lay on the front glass substrate and rear glass substrate.
One pixel is composed of 3 RGB cells, with cell pitch of 0.365mm (1 pixel 1.095mm) [42V MODEL] / 0.307 mm (1 plxel 0.921 mm)
[35V MODEL] horizontally and 1.110mm [42V MODEL] / 0.921 mm [35V MODEL] vertically.
The cell is arrayed in each RGB color as shown in Fig. 1. One pixel is formed by interlacing each RGB color cell.
One cell size is 0.365mm [42V MODEL] / 0.307 mm [35V MODEL] horizontally and 1.110mm [42V MODEL] / 0.921 mm [35V MODEL]
vertically.
Direction
Vertically
No.1
Pixel line
No.2
Pixel line
No.479
Pixel line
No.480
Pixel line
42V MODEL
35V MODEL
Horizontally
No.1
Pixel
sequence
No.2
Pixel
sequence
B GR BG R
(R)(B) (R)(G)(G) (B)(R)(B) (R)(B)
BG
(R)(B) (R)(G)(G)
B
(R)(B) (R)(B)(R)(B) (R)(B)
B
(R)(B) (R)(B)(R)(B) (R)(B)
(Horizontally) Pixel pitch
RBGR
(B)(R)(B) (R)(B)
G RBG R
(G)(G)
GRBGR
(G)(G)
1 pixel
(1 dot)
1.095mm
0.921 mm0.307 mm
B(R) Cell
G(G)
Cell
R(B) Cell
35V MODEL
42V MODEL
No.851No.852
No.852
Pixel
sequence
B GRBGR
(G)(G)
BGRBGR
(G)(G)
G RBG R
B
(G)(G)
GRBGR
B
(G)(G)
0.365mm
(Horizontally) Cell pitch
No.853
Pixel
sequence
42V MODEL
35V MODEL
1.110 mm 42V MODEL
0.921 mm 35V MODEL
(Vertically)
Pixel pitch
(Cell pitch)
42V MODEL
35V MODEL
Fig.1
2.3.1.2 PIXEL DEFECTS
Though PDP is made by means of ultra precise technology, there are cases whereby not all pixels (cell) will function properly. In
some cases, there may be defective pixels that do not light at all or the ones that always light on.
There are 3 types of Pixel defects, [Bright Dot Defects], [Dark Dot Defects] and [Flicker Dot Defects], as defined respectively in the
following:
(1) Bright Dot Defects
Bright dot defect is a pixel cell that lights though it should not light.
The presence of bright dot defects can be confirmed by inputting a full black signal (pattern).
(2) Dark Dot Defects
Dark dot defect is a pixel cell that does not light, though it should light.
The presence of dark dot defects can be confirmed by inputting a 100% full white signal (pattern).
(3) Flicker Dot Defects
Flicker dot defect is a pixel cell that blinks though it should light or not light.
The presence of flicher dot defects can be confirmed by inputting a full black signal (pattern).
(No.YA098) 1-9
2.3.2 MAIN CPU [IC7501] PIN FUNCTION
Pin No.Terminal namePort nameI/ORemark
1TCKTCKITest purpose
2TMSTMSITest purpose
3TDITDIITest purpose
4TDOTDOOTest purpose
5NCP2.8ONot used
6OSDB0P2.9OBule for OSD
7OSDB1P2.10OBule for OSD
8OSDB2P2.11OBule for OSD
9OSDB3P2.12OBule for OSD
10OSDB4P2.13OBule for OSD
11TV-LINKP2.14ITV-LINK communication
12RX_BUSY(Sirial)P2.15OCommunication for chassis CPU (Request)
13VSS33VSS33-GND
14VDD33VDD33I3.3V
15TV_LINK_OUTP4.5/CS3OTV-LINK communication
16A20P4.4/A20OMemory (Program ROM) address
17A19P4.3/A19OMemory (Program ROM) address
18A18P4.2/A18OMemory (Program ROM) address
19A17P4.1/A17OMemory (Program ROM) address
20VSS25VSS25-GND
21VDD25VDD25I2.5V
22A16P4.0/A16OMemory (Program ROM) address
23A8A8OMemory (Program ROM) address
24A7A7OMemory (Program ROM) address
25A9A9OMemory (Program ROM) address
26A6A6OMemory (Program ROM) address
27A5A5OMemory (Program ROM) address
28A10A10OMemory (Program ROM) address
29A11A11OMemory (Program ROM) address
30A12A12OMemory (Program ROM) address
31VSS33VSS33-GND
32VDD33VDD33I3.3V
33A4A4OMemory (Program ROM) address
34A3A3OMemory (Program ROM) address
35A2A2OMemory (Program ROM) address
36A1A1OMemory (Program ROM) address
37A0A0OMemory (Program ROM) address
38A13A13OMemory (Program ROM) address
39A14/RASA14/RASOMemory (Program ROM) address
40A15/CASA15/CASOMemory (Program ROM) address
41VSS33VSS33-GND
42VDD33VDD33I3.3V
43MEMCLKMEMCLKOClock for memory
44CSSDRAMCSSDRAMOChip select for memory
45CLKENCLKENOClock enable for memory
46CSROMCSROMOChip select for memory
47RDRDORead for memory
48UDQMUDQMOControl IN / OUT buffer of memory
49LDQMLDQMOControl IN / OUT buffer of memory
50WRWROWrite for memory
51D15D15I/OData (Program ROM)
52VSS33VSS33-GND
53VDD33VDD33I3.3V
54D7D7I/O Data (Program ROM)
55D0D0I/O Data (Program ROM)
56D14D14I/OData (Program ROM)
57D8D8I/O Data (Program ROM)
58D6D6I/O Data (Program ROM)
59D1D1I/O Data (Program ROM)
60VSS33VSS33-GND
61VDD33VDD33I3.3V
62D13D13I/OData (Program ROM)
63D9D9I/O Data (Program ROM)
64D5D5I/O Data (Program ROM)
65D2D2I/O Data (Program ROM)
1-10 (No.YA098)
Pin No.Terminal namePort nameI/ORemark
66D12D12I/OData (Program ROM)
67D10D10I/OData (Program ROM)
68VSS33VSS33-GND
69VDD33VDD33I3.3V
70D 4D4I/O Data (Program ROM)
71D 3D3I/O Data (Program ROM)
72D11D11I/O Data (Program ROM)
73RSTINRSTINIReset
74POWERP3.0OSleep state release for chassis CPU [Relese : L]
75ID_TV_POWER(IDTV) P3.1ONot used
76REMOCONP3.2IRemote control
77PIX CLOCKP3.3IClock for OSD
78OSDR0P3.4ORed for OSD
79OSDR1P3.5ORed for OSD
80OSDR2P3.6ORed for OSD
81OSDR3P3.7ORed for OSD
82MRST(Sirial)P3.8 I/O Communication for chassis CPU (Serial data)
83MTSR(Sirial)P3.9 I/O Communication for chassis CPU (Serial data)
84VSS33VSS33-GND
85VDD33VDD33I3.3V
86VSS25VSS25-GND
87VDD25VDD25I2.5V
88MICON TXTXD0I/O Communication for adjustment (Serial data)
89MICON RXRXD0I/O Communication for adjustment (Serial data)
90OSDR4P3.12ORed for OSD
91CLK(Sirial)P3.13OCommunication for chassis CPU (Clock)
92OSDG0P3.15OGreen for OSD
93OSDG1P5.14OGreen for OSD
94OSDG2P5.15OGreen for OSD
95OSDG3TRIG_INOGreen for OSD
96OSDG4TRIG_OUTOGreen for OSD
97OSDG5P6.2OGreen for OSD
98SCL3AP6.3I/OI2C bus clock (for main memory)
99SDA3AP6.4I/O I2C bus Data (for main memory)
100TEXT / OTHERP6.5OTeletext signal select [Analog RGB : H Digital RGB : L]
101IRQ(IDTV)P6.6ONot used
102V_PULSEVSYNCIVertical sync
103H_PULSEHSYNCIHorizontal sync
104(COR/RSTOUT)COR/RSTOUTONot used
105YsBLANK/CORBLAOYs for OSD / Teletext
106VDD33VDD33I3.3V
107VSS33VSS33-GND
108XTAL1XTAL1I6MHz for system clock
109XTAL2XTAL2O6MHz for system clock
110VSSAVSSA-GN D
111VDDAVDDAI2.5V
112RROR for OSD / Teletext
113GGOG for OSD / Teletext
114BBOB for OSD / Teletext
115VSSAVSSA-GN D
116VDDAVDDAI2.5V
117CVBSCVBS2IVideo for Teletext
118VSSAVSSA-GN D
119VDDAVDDAI2.5V
120GNDCVBS1BIGND
121CVBSCVBS1AIVideo for Teletext
122VSSAVSSA-GND
12 3VDDAVDDAI2.5V
124F_KEY_1P5.0IKey scan data 1 [ON : H]
125F_KEY_2P5.1IKey scan data 2 [ON : H]
126POWER_KEYP5.2IMain power ON / OFF control [ON : L]
127NCP5.3INot used
12 8(TMODE)TMODEITest purpose
(No.YA098) 1-11
2.3.3 CHASSIS CPU [IC7001] PIN FUNCTION
Pin No.Terminal namePort nameI/ORemark
1NCP60ONot used
2P_MUP61OViveo mute [Mute : H]
3FUNC_LEDP62ONot used
4A_MUP63OAudio out mute [Mute : H]
5M_MUP50OMonitor out mute [Mute : H]
6PC_SWP51OPC input switch [ON : H]
7DIMMER_LEDP52OPower LED brightness control [Low brightness : L]
8NCP53ONot used
9NCP54ONot used
10NCP55ONot used
11POW_LEDP56OPower LED control [ON : H]
12NCP57ONot used
13SBT2SBT2ICommunication for main CPU (Clock)
14SBI2SBI2I/OCommunication for main CPU (Serial data)
15SBO2SBO2I/O Communication for main CPU (Serial data)
16REQP23OCommunication for main CPU (Request)
173.3VVDDI3.3V
18NCPB0ONot used
19GNDVSS-GND
203.3VXII3.3V
21NCXOONot used
223.3VVDDI3.3V
23OSCIOSCII16MHz for system clock
24OSCOOSCOO16MHz for system clock
253.3V(MODE)I3.3v
26NCP24ONot used
27A92_RSTP25O3D YC separator reset [Reset : L]
28NCP26ONot used
29LIP_RSTP27OLip sync reset [Reset : H]
30NCKI0ONot used
31NCKI1INot used
32NCKI2ONot used
33MDR_CONP33INot used
343.3VAVDDI3.3V
35NCP34ONot used
36DsyncSW2P35ONot used
37NCP36ONot used
38NCP37ONot used
39HOTPLUGP40INot used
40MECA_SWP41IPower switch input [ON : L]
41MAIN_POWP42OMain power control [ON : L]
42MSP_RESETP43OMulti sound processor reset [Reset : H]
430VVref-IGND
44NCAN4INot used
45AFT1AN5ITuner AFT detection [Detection : H]
46NCAN6INot used
47NCAN7INot used
48NCP80ONot used
49NCP81ONot used
50N CTM0IOINot used
51N CSBI3ONot used
52N CSBO3INot used
53NCP85ONot used
543.3VVref+I3.3V
55PDP_TXSBI4OPDP communication for sub CPU
56PDP_RXSBO4IPDP communication for sub CPU
57SDA0P90I/O I2C bus data (for chassis memory)
58SCL0P91I/OI2C bus clock (for chassis memory)
59SDA_DVIP92I/ONot used
60SCL_DVIP92I/O Not used
61GNDAVSS-GND
62NCAN0INot used
63AGCAN1IAGC voltage level detection [Detection : H]
64YS1AN2IYS1 detection [Detection : H]
65YS2AN3IYS2 detection [Detection : H]
1-12 (No.YA098)
Pin No.Terminal namePort nameI/ORemark
663.3VVDDI3.3V
67NCP70ONot used
68NCP71ONot used
69NCP72ONot used
70NCP73ONot used
71NCSBI1ONot used
72NCSBO1ONot used
73SBD5*I/O For flash writing
74SBT5*IFor flash writing
753.3VNMII3.3V
76NCIRQ0INot used
77REMOCONIRQ1IRemote control
78V_SYNCIRQ2IVertical sync
79WAKEUP_SHMIRQ3ISleep state release for chassis CPU [Relese : L]
80POWERGOODIRQ4IPower error detection [Detection : H]
81REC_LEDPA5OStand-by power LED control [Stand-by :H]
82RSTRSTIChassis CPU reset [Reset : L]
833.3VVDDI3.3V
84SCL3AP00I/O I
85SDA3AP01I/OI
86SCL3BP02I/OI
2
C bus clock (for 3D separator, colour management / OSD
composition / RGB A-D convert, U / V frontend, sound delay)
2
C bus data (for 3D separator, colour management / OSD
composition / RGB A-D convert, U / V frontend, sound delay)
2
C bus clock (for multi sound process, video / audio select,
colour demod. / sync sep. / RGB SW, 3 line comb filter,
component video / audio select, sync sep. / SW / detect)
2
87SDA3BP03I/O I
C bus data (for multi sound process, video / audio select,
colour demod. / sync sep. / RGB SW, component video / audio
select, sync sep. / SW / detect)
88NCP04ONot used
89NCP05ONot used
90NCP06ONot used
91DVI_RSTP07ONot used
92GNDVSS-GND
93SCL5055P10I/O I2C bus clock (for DIST)
94NCP11ONot used
95SDA5055P12I/O I2C bus data (for DIST)
96NCP13ONot used
97NCP14ONot used
9815K/OTHP15OY signal select for 3D YC separator [525i : H other : L]
99DsyncSW1P16ONot used
100JCC5057_BUSYP17IBusy for Colour management / OSD composition [Busy : H]
(No.YA098) 1-13
2.3.4 SUB CPU [IC807] PIN FUNCTION [PD-42B50BJ, PD-42B50BU]
9VSSVSS-G ND
10OSC2OSC2O16MHz for system clock
11OSC1OSC1I16MHz for system clock
12VCCVCCI5.0V
13PW_LOBP50/WKP0OPower control [ON : L]
14PANEL_PW_ONP51/WKP1OPanel power control [ON : L]
15TALK_RSTP34ONot used
16CODEC_RSTP35ONot used
17I2C_STOPP36OI2C bus stop control [Stop : L]
18NCP37ONot used
19NCP52/WKP2ONot used
20NCP53/WKP3ONot used
21NCP54/WKP4ONot used
22NCP55/WKP5/ADTRGONot used
23SDA1P10/TMOWI/OI2C bus data (for sub memory)
24FANP11/PWMONot used
25SCL1P12OI2C bus clock (for sub memory)
26SDA0P56/SDAI/O
27SCL0P57/SCLO
28SDA2P74/TMRIVI/OI2C bus data (for PDP communication)
29SCL2P75/TMCIVOI2C bus clock (for PDP communication)
30N CP76/TMOVONot used
31SDA3P24I/O Not used
32SCL3P63/FTIOD0ONot used
33NCP62/FTIOC0ONot used
34NCP61/FTIOB0ONot used
35NMINMIIPort for writing on board control [Writing : L]
36A_MUP60/FTIOA0OAudio mute [Mute : H]
37(HD)P64/FTIOA1INot used
38ON_TIMMERP65/FTIOB1ONot used
39REMOP66/FTIOC1INot used
40POWERLEDP67/FTIOD1ONot used
41P85P85IEmulator connection / Port for writing on board [Writing : H]
42P86P86IEmulator connection
43P87P87IEmulator connection
44SCK3P20/SCK3OPort for writing on board
45RXDP21/RXDIPort for writing on board
46TXDP22/TXDOPort for writing on board
47AC_DETP23IAC power frequency detection [Detection : H]
48NCP70/SCK3_2ONot used
49RXD2P71/RXD_2ICommunication for main CPU (Serial data)
50TXD2P72/TXD_2OCommunication for main CPU (Serial data)
51NCP14/IRQ0ONot used
52MECA_SWP15/IRQ1/TMIB1INot used
53VDP16/IRQ2IVertical sync
54REC_DETP17/IRQ3/TRGVINot used
55I2C_READYP33I
56FAN_LOCKP32INot used
57SYSTEM2P31INot used
58SYSTEM 1P30INot used
59THEM_DETPB3/AN3ITemp. sensor detection [Detection : H]
60(AMP_PRO2)PB2/AN2-GND
61AMP_PRO1PB1/AN1ITemp. protector detection for Audio out [Detection : L]
62EE_CDSPB0/AN0INot used
63KEY_IN1PB4/AN4INot used
64KEY_IN2PB5/AN5INot used
I2C bus data (for BBE / SURROUND / AUDIO CONTROL, TEMP. SENSOR)
I2C bus clock (for BBE / SURROUND / AUDIO CONTROL, TEMP. SENSOR)
PDP I2C communication select (Prohibition : L Permission : H)
1-14 (No.YA098)
2.3.5 SUB CPU [IC807] PIN FUNCTION [PD-35B50BJ, PD-35B50BU]
11OSC1OSC1I16MHz for system clock
12VCCVCCI5.0V
13PW_LOBP50/WKP0OPower control [ON : L]
14PANEL_PW_ONP51/WKP1OPanel power control [ON : L]
15TALK_RSTP34ONot used
16CODEC_RSTP35ONot used
17I2C_STOPP36OI2C bus stop control [Stop : L]
18NCP37ONot used
19PSCKP52/WKP2ONot used
20PLEP53/WKP3OPDP communication for DVI / LVDS format conversion
21CLEP54/WKP4ONot used
22PSSCP55/WKP5/ADTRGONot used
23SDA1P10/TMOWI/OI2C bus data (for sub memory)
24FANP11/PWMONot used
25SCL1P12OI2C bus clock (for sub memory)
26SDA0P56/SDAI/O
27SCL0P57/SCLO
28SDATAP74/TMRIVI/OI2C bus data (for PDP communication)
29SCKP75/TMCIVOI2C bus clock (for PDP communication)
30LEP76/TMOVOPDP communication control for DVI / LVDS format conversion
31SDA3P24I/O Not used
32SCL3P63/FTIOD0ONot used
33NCP62/FTIOC0ONot used
34NCP61/FTIOB0ONot used
35NMINMIIPort for writing on board control [Writing : L]
36A_MUP60/FTIOA0OAudio mute [Mute : H]
37(HD)P64/FTIOA1INot used
38ON_TIMMERP65/FTIOB1ONot used
39REMOP66/FTIOC1INot used
40POWERLEDP67/FTIOD1ONot used
41P85P85IEmulator connection / Port for writing on board [Writing : H]
42P86P86IEmulator connection
43P87P87IEmulator connection
44SCK3P20/SCK3OPort for writing on board
45RXDP21/RXDIPort for writing on board
46TXDP22/TXDOPort for writing on board
47ALARMP2 3IAC power frequency detection [Detection : H]
48NCP70/SCK3_2ONot used
49RXD2P71/RXD_2ICommunication for main CPU (Serial data)
50TXD2P72/TXD_2OCommunication for main CPU (Serial data)
51N CP14/IRQ0ONot used
52MECA_SWP15/IRQ1/TMIB1INot used
53VDP16/IRQ2IVertical sync
54REC_DETP17/IRQ3/TRGVINot used
55PSSP33IPDP communication for DVI / LVDS format conversion
56FAN_LOCKP32INot used
57SYSTEM2P31INot used
58SYSTEM 1P30INot used
59THEM_DETPB3/AN3ITemp. sensor detection [Detection : H]
60(AMP_PRO2)PB2/AN2-GND
61AMP_PRO1PB1/AN1ITemp. protector detection for Audio out [Detection : L]
62EE_CDSPB0/AN0INot used
63KEY_IN1PB4/AN4INot used
64KEY_IN2PB5/AN5INot used
I2C bus data (for BBE / SURROUND / AUDIO CONTROL, TEMP. SENSOR)
I2C bus clock (for BBE / SURROUND / AUDIO CONTROL, TEMP. SENSOR)
(No.YA098) 1-15
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE [42V MODEL]
CAUTION:
• When exchanging parts etc. with the front side (PDP side)
facing down, please place a protection sheet below before
starting, so as to prevent scratches on the front side.
3.1.1 REMOVING THE REAR COVER (Fig.1)
(1) Remove the power cord.
(2) Remove the 2 screws [A] and the 6 screws [B].
(3) Remove the TABLE TOP STAND. [PD-42B50BJ]
(4) Remove the 2 screws [C]. [PD-42B50BU]
(5) Remove the 15 screws [D], the 4 screws [E], the 8 screws
[F] and remove the REAR COVER.
SECTION 3
3.1.2 REMOVING THE TERMINAL COVER AND CENTER COVER
(Fig.1)
• Remove the REAR COVER.
(1) Remove the 7 screws [G], and remove the CHASSIS
SHIELD COVER.
(2) Remove the 7 screws [H], the 6 screws [I] and the 1 screw
[J], and remove the TERMINAL COVER.
(3) Remove the 6 screws [K], and remove the CENTER
COVER.
(x6)
B
A
(x2)
REAR
COVER
(x2)
C
[PD-42B50BU]
(x8)
(x4)
D
(x11)
D
E
(x7)
G
CHASSIS SHIELD
COVER
K
(x6)
CENTER
COVER
F
TABLE TOP STAND
[PD-42B50BJ]
(x2)
E
TERMINAL
COVER
J
(x6)
I
(x6)
H
H
1-16 (No.YA098)
Fig. 1
3.1.3 REMOVING THE AUDIO PWB (Fig. 2)
• Remove the REAR COVER.
(1) Remove the 4 screws [L], and remove the AUDIO CHASSIS
COVER.
(2) Disconnect the connectors [CN600B], [CN600C],
[CN600Y], [CN600SL], [CN60SR] from the AUDIO PWB.
(3) Remove the 4 screws [M], and remove the AUDIO PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.4 REMOVING THE AV JACK PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the COAXIAL CABLE.
(2) Remove the 1 screw [N], the 6 screws [O], and the 1
connector [P], and remove the TERMINAL BOARD.
(3) Disconnect the connectors [CN0J01], [CN0J02] from the
AV JACK PWB.
(4) Remove the AV JACK PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.5 REMOVING THE INTERFACE PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the connectors [CN00B], [CN00C], [CN00Q],
[CN00G], [CN00T], [CN00V], [CN00X], [CN0FC], [CN0FN]
from the INTERFACE PWB.
(2) Remove the 2 screws [Q], and withdraw the INTERFACE
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.6 REMOVING THE REGULATOR PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the INTERFACE PWB.
(1) Disconnect the connectors [CN003], [CN008], [CN00D]
from the REGULATOR PWB.
(2) Remove the 4 screws [R], and remove the REGULATOR
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.7 REMOVING THE LINE FILTER PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the INTERFACE PWB.
(1) Remove the 1 screw [S] and the 1 screw [T], and remove
AC INLET PANEL.
(2) Disconnect the connector [CN8001] from the MAIN POWER
PWB.
(3) Remove the 1 screw [U], the 1 screw [V] and the 2 screws
[W], and remove the LINE FILTER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.8 REMOVING THE RECEIVER PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the COAXIAL CABLE.
(2) Disconnect the connectors [CN00A], [CN00T] from the
RECEIVER PWB.
(3) Withdraw the RECEIVER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.9 REMOVING THE ANALOG SIGNAL PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the RECEIVER PWB.
(1) Disconnect the connectors [CN00F], [CN00G], [CN0J01],
[CN0J02] from the ANALOG SIGNAL PWB.
(2) Remove the 4 screws [X], and remove the ANALOG SIGNAL
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.10 REMOVING THE DIGITAL SIGNAL PWB (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the connectors [CN001], [CN002], [CN003],
[CN0FC], [CN0LV2] from the DIGITAL SIGNAL PWB.
(2) Remove the 5 screws [Y], and remove the DIGITAL SIGNAL
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.11 REMOVING THE MAIN BASE, CHASSIS BASE AND AUDIO
PWB BASE (Fig.2)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the AUDIO PWB.
• Remove the AV JACK PWB.
• Remove the INTERFACE PWB.
• Remove the REGULATOR PWB.
• Remove the LINE FILTER PWB.
• Remove the RECEIVER PWB.
• Remove the ANALOG SIGNAL PWB.
• Remove the DIGITAL SIGNAL PWB.
(1) Remove the 1 screw [Z], and remove the DIGITAL
TERMINAL COVER.
(2) Remove the 1 screw [a].
(3) Lift the MAIN BASE upright and remove it.
(4) Remove the 2 screws [b], and remove the CHASSIS BASE.
(5) Remove the 1 screw [c], and remove the AUDIO PWB BASE.
(No.YA098) 1-17
INTERFACE PWB
Q
(x2)
RECEIVER PWB
ANALOG
SIGNAL PWB
Y
(x5)
DIGITAL
SIGNAL
PWB
MAIN BASE
X
(x4)
b
R
REGULATOR
PWB
a
(x4)
b
W
(x2)
V
a
COAXIAL
CABLE
AC INLET PANEL
a
U
LINE FILTER PWB
T
S
P
AV JACK PWB
TERMINAL
BOARD
L
M
(x4)
O
N
(x4)
(x6)
AUDIO CHASSIS
COVER
Z
DIGITAL
TERMINAL
COVER
CHASSIS
BASE
AUDIO PWB
c
AUDIO PWB BASE
Fig. 2
1-18 (No.YA098)
3.1.12 REMOVING THE FRONT CONTROL PWB (Fig.3)
• Remove the REAR COVER.
• Remove the CENTER COVER.
(1) Remove the 4 screws [d] and the 2 screws [e].
(2) From the front side of the main body, remove the 2 screws
[f].
(3) Disconnect the connectors [CN00F], [CN00T] from the
FRONT CONTROL PWB.
(4) Remove the FRONT CONTROL PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.13 REMOVING THE FRONT LED PWB (Fig.3)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the FRONT CONTROL COVER.
(1) Remove the 2 screws [g], and withdraw the FRONT PWB
BASE.
(2) Disconnect the connector [CN00X] from the FRONT LED
PWB.
(3) Remove the 2 screws [h], and remove the FRONT LED
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.14 REMOVING THE TEMP. SENSOR PWB (Fig.3)
• Remove the REAR COVER.
(1) Disconnect the connector [CN00V] from the TEMP.
SENSOR PWB.
(2) Remove the 1 screw [i], and remove the TEMP. SENSOR
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.16 REMOVING THE SUB POWER PWB (Fig.3)
• Remove the REAR COVER.
(3) Disconnect the connectors [CN9001], [CN9005] [CN9010]
from the SUB POWER PWB.
(4) Remove the 4 screws [k], and remove the SUB POWER
PWB and the INSULATOR.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.17 REMOVING THE PDP UNIT (Fig.3)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the TEMP. SENSOR PWB.
• Remove the MAIN POWER PWB.
• Remove the SUB POWER PWB.
(1) Remove the 8 screws [m] and the 8 screws [n], and remove
the BACK FRAME.
(2) Lift the PDP UNIT upright and remove it with enough care
not to impose shock to the PDP UNIT.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
CAUTION:
• Two or more people are required to remove the PDP UNIT.
• The gas pouring port is covered with the protection material.
In operation, be careful not to damage the gas pouring port.
• Do not touch the front side (glass) of the PDP with your
fingers.
3.1.15 REMOVING THE MAIN POWER PWB (Fig.3)
• Remove the REAR COVER.
(1) Disconnect the connectors [CN8001], [CN8002],
[CN8003], [CN8006], [CN8008], [CN8009], [CN9001] from
the MAIN POWER PWB.
(2) Remove the 6 screws [j], and remove the MAIN POWER
PWB and the POWER PWB BRACKET.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
(No.YA098) 1-19
INSULATOR
(x4)
n
(x4)
BACK FRAME
(x6)
(x4)
k
j
MAIN POWER
PWB
m
SUB POWER PWB
(x4)
m
(x4)
n
j
i
POWER PWB
BRACKET
e
(x2)
FRONT
CONTROL PWB
(x4)
d
GAS insertion
hole
TEMP. SENSOR
PWB
INSULATOR
PDP UNIT
1-20 (No.YA098)
Fig. 3
FRONT PWB BASE
(x2)
f
FRONT LED
PWB
g
(x2)
(x2)
h
3.1.18 REMOVING THE PWB IN PDP UNIT
3.1.18.1 REMOVING THE X-MAIN PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN4001], [CN4002],
[CN4003], [CN4004], [CN4005] from the X-MAIN PWB.
(2) Remove the 8 screws [o], and remove the X-MAIN PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.2 REMOVING THE Y-MAIN PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN5001], [CN5002],
[CN5003], [CN5004], [CN5005], [CN5006], [CN5007],
[CN5008] from the Y-MAIN PWB.
(2) Remove the 7 screws [p], and remove the Y-MAIN PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.5 REMOVING THE Y-BUFFER-L PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN5501], [CN5502],
[CN5503], [CN5504], [CN5505], [CN5506] from the Y-
BUFFER-L PWB.
(2) Remove the 5 screws [s], and remove the Y-BUFFER-L
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.6 REMOVING THE E-BUFFER PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN401], [CN806], [EC1], [EC2],
[EC3], [EC4], [EC5], [EC6], [EF1] from the E-BUFFER PWB.
(2) Remove the 6 screws [t], and remove the E-BUFFER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.3 REMOVING THE LOGIC-MAIN PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN101], [CN201], [CN401],
[CN402], [CN403], [CN803] from the LOGIC-MAIN PWB.
(2) Remove the 7 screws [q], and remove the LOGIC-MAIN
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.4 REMOVING THE Y-BUFFER-U PWB (Fig. 4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN5401], [CN5402],
[CN5403], [CN5404], [CN5405], [CN5406] from the YBUFFER-U PWB.
(2) Remove the 5 screws [r], and remove the Y-BUFFER-U
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
p
(x7)
(x5)
Y-MAIN PWB
r
3.1.18.7 REMOVING THE F-BUFFER PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN402], [FC1], [FC2], [FE1],
[FG1] from the F-BUFFER PWB.
(2) Remove the 3screws [u], and remove the F-BUFFER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.1.18.8 REMOVING THE G-BUFFER PWB (Fig.4)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN403], [GC1], [GC2], [GC3],
[GC4], [GC5], [GC6], [GF1] from the G-BUFFER PWB.
(2) Remove the 6 screws [v], and remove the G-BUFFER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
(x7) (x8)
q o
X-MAIN PWB
Y-BUFFER-U
PWB
Y-BUFFER-L
PWB
s
(x5)
(x6)
t
E-BUFFER PWBG-BUFFER PWBF-BUFFER PWB
LOGIC-MAIN PWB
Fig. 4
u
(x3)
(x6)
v
(No.YA098) 1-21
3.1.19 REMOVING THE SPEAKER (Fig.5)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
(1) Remove the 3 screws [w], and remove the SPEAKER.
(2) Follow the same steps when removing the other hand
SPEAKER.
CAUTION:
• Please do not disassembly the SPEAKER.
3.1.20 REMOVING THE FRONT PANEL AND THE FRONT FILTER
(Fig.5)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the PDP UNIT.
x
y
(x5)
z
TOP FRAME
(1) Remove the 8 screws [x].
(2) Lift the FRAME BRACKETS and FRONT FILTER upright
and remove it with enough care not to damage the FRONT
FILTER.
(3) Remove the FRONT PANEL.
(4) Remove the 16 screws [y], and remove the FILTER
BRACKET.
(5) Remove the FRONT FILTER.
3.1.21 REMOVING THE TOP FRAME, BOTTOM FRAME AND SIDE
FRAME (Fig.5)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the PDP UNIT.
• Remove the FRONT FILTER.
(1) Remove the 4 bosses [z] and the 8 screws [AA], and remove
the TOP FRAME, BOTTOM FRAMEand SIDE FRAME.
z
(x4)
f
BOTTOM
FRAME
(x2)
AA
SIDE FRAME
z
y
(x3)
FILTER
AA
BRACKET
(x2)
AA
(x2)
w
(x3)
SIDE FRAME
y
(x3)
SPEAKER
AA
(x2)
FRONT FILTER
(x4)
z
x
f
FRONT PANEL
y
SPEAKER
(x5)
(x3)
w
1-22 (No.YA098)
Fig. 5
3.2DISASSEMBLY PROCEDURE [35V MODEL]
CAUTION:
• When exchanging parts etc. with the front side (PDP side)
facing down, please place a protection sheet below before
starting, so as to prevent scratches on the front side.
3.2.1 REMOVING THE REAR COVER (Fig.6)
(1) Remove the power cord.
(2) Remove the 2 screws [A] and the 6 screws [B].
(3) Remove the TABLE TOP STAND. [PD-35B50BJ]
(4) Remove the 2 screws [c]. [PD-35B50BU]
(5) Remove the 14 screws [D], the 6 screws [E] and the 8
screws [F], and remove the REAR COVER.
3.2.2 REMOVING THE TERMINAL COVER AND CENTER COVER
(Fig.6)
• Remove the REAR COVER.
(1) Remove the 6 screws [G], and remove the CENTER
COVER.
(2) Remove the 7 screws [H], and remove the CHASSIS
SHIELD COVER.
(3) Remove the 8 screws [I], the 6 screws [J] and the 1 screw
[K], and remove the TERMINAL COVER.
(x6)
B
(x2)
A
(x2)
C
[PD-35B50BU]
(x6)
E
(x14)
D
(x8)
F
REAR COVER
(x7)
H
CHASSIS
SHIELD COVER
TABLE TOP STAND
(x6)
I
[PD-35B50BJ]
J
I
(x6)
TERMINAL
COVER
K
Fig. 6
(x6)
G
CENTER COVER
(No.YA098) 1-23
3.2.3 REMOVING THE AUDIO PWB (Fig. 7)
• Remove the REAR COVER.
(1) Remove the 2 screws [L], and remove the AUDIO CHASSIS
COVER.
(2) Disconnect the connectors [CN600B], [CN600C],
[CN600Y], [CN60SL], [CN60SR] from the AUDIO PWB.
(3) Remove the 4 screws [M], and remove the AUDIO PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.4 REMOVING THE AV JACK PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the COAXIAL CABLE.
(2) Remove the 1 screw [N], the 6 screws [O] and the 1
connector [P], and remove the TERMINAL BOARD.
(3) Disconnect the connectors [CN0J01], [CN0J02] from the
AV JACK PWB.
(4) Remove the AV JACK PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.5 REMOVING THE INTERFACE PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the connectors [CN00B], [CN00C], [CN00Q],
[CN00G], [CN00T], [CN00V], [CN00X], [CN0FC], [CN0FN]
from the INTERFACE PWB.
(2) Remove the 2 screws [Q], and withdraw the INTERFACE
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.6 REMOVING THE REGULATOR PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the INTERFACE PWB.
(1) Disconnect the connectors [CN003], [CN008], [CN00D]
from the REGULATOR PWB.
(2) Remove the 4 screws [R], and remove the REGULATOR
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.7 REMOVING THE LINE FILTER PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the INTERFACE PWB.
(1) Remove the 1 screw [S] and the 1 screw [T], and remove
AC INLET PANEL.
(2) Disconnect the connector [CN8001] from the MAIN POWER
PWB.
1-24 (No.YA098)
(3) Remove the 1 screw [U] and the 2 screw [V], and remove
the LINE FILTER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.8 REMOVING THE RECEIVER PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the COAXIAL CABLE.
(2) Disconnect the connectors [CN00A], [CN00T] from the
RECEIVER PWB.
(3) Withdraw the RECEIVER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.9 REMOVING THE ANALOG SIGNAL PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the RECEIVER PWB.
(1) Disconnect the connectors [CN00F], [CN00G], [CN0J01],
[CN0J02] from the ANALOG SIGNAL PWB.
(2) Remove the 4 screws [W], and remove the ANALOG
SIGNAL PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.10 REMOVING DIGITAL SIGNAL PWB (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
(1) Disconnect the connectors [CN001], [CN002], [CN003],
[CN0FC], [CN0LV2] from the DIGITAL SIGNAL PWB.
(2) Remove the 5 screws [X], and remove the DIGNTAL
SIGNAL PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.11 REMOVING THE MAIN BASE, CHASSIS BASE AND AUDIO
PWB BASE (Fig.7)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the AUDIO PWB.
• Remove the AV JACK PWB.
• Remove the INTERFACE PWB.
• Remove the REGULATOR PWB.
• Remove the LINE FILTER PWB.
• Remove the RECEIVER PWB.
• Remove the ANALOG SIGNAL PWB.
• Remove the DIGITAL SIGNAL PWB.
(1) Remove the 1 screw [Y], and remove the DIGITAL
TERMINAL COVER.
(2) Remove the 1 screw [Z].
(3) Lift the MAIN BASE upright, and remove it.
Remove the 2 screws [a], and remove the CHASSIS BASE.
(4)
(5)
Remove the 1 screw [b], and remove the AUDIO PWB BASE.
INTERFACE PWB
RECEIVER PWB
(x2)
Q
(x4)
ANALOG
SIGNAL PWB
(x5)
X
W
DIGITAL
TERMINAL
COVER
Y
REGULATOR
PWB
DIGITAL
SIGNAL PWB
MAIN BASE
CHASSIS BASE
R
(x4)
V
(x2)
Z
LINE FILTER PWB
AC INLET PANEL
S
U
AV JACK PWB
TERMINAL
BOARD
T
COAXIAL
CABLE
N
a
P
(x2)
a
AUDIO CHASSIS
COVER
L
AUDIO PWB
O
(x4)
(x6)
M
b
Fig. 7
AUDIO PWB BASE
(No.YA098) 1-25
3.2.12 REMOVING THE FRONT CONTROL PWB (Fig.8)
• Remove the REAR COVER.
• Remove the CENTER COVER.
(1) Remove the 4 screws [c] and the 2 screws [d].
(2) From the front side of the main body, remove the 2 screws
[e].
(3) Disconnect the connectors [CN00F], [CN00T] from the
FRONT CONTROL PWB.
(4) Remove the FRONT CONTROL PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.13 REMOVING THE FRONT LED PWB (Fig.8)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the FRONT CONTROL COVER.
(1) Remove the 2 screws [f], and remove the FRONT PWB
BASE.
(2) Disconnect the connector [CN00X] from the FRONT LED
PWB.
(3) Remove the 2 screws [g], and remove the FRONT LED
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.14 REMOVING THE TEMP. SENSOR PWB (Fig.8)
• Remove the REAR COVER.
(1) Disconnect the connector [CN00V] from the TEMP.
SENSOR PWB.
(2) Remove the 1 screw [h], and remove the TEMP. SENSOR
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.15 REMOVING THE MAIN POWER UNIT (Fig.8)
• Remove the REAR COVER.
(1) Disconnect the connectors [CN8001], [CN8003],
[CN8005], [CN8009], [CN9001] from the MAIN POWER
UNIT.
(2) Remove the 6 screws [i], and remove the MAIN POWER
UNIT.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.16 REMOVING THE SUB POWER PWB (Fig.8)
• Remove the REAR COVER.
(1) Disconnect the connectors [CN9001], [CN9005] [CN9010]
from the SUB POWER PWB.
(2) Remove the 4 screws [j], and remove the SUB POWER
PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.17 REMOVING THE POWER PWB BASE (Fig.8)
• Remove the REAR COVER.
• Remove the TEMP. SENSOR PWB.
• Remove the MAIN POWER UNIT.
• Remove the SUB POWER PWB
(1) Remove the 4 screws [k], and remove the POWER PWB
BASE.
3.2.18 REMOVING THE PDP UNIT (Fig.8)
• Remove the REAR COVER.
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE anb AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the POWER PWB BASE (with each PWB affixed
on the POWER PWB BASE).
(1) Remove the 8 screws [m] and the 8 screws [n], and remove
the BACK FRAME.
(2) Lift the PDP UNIT upright and remove it with enough care
not to impose shock to the PDP UNIT.
(3) Remove the 8 screws [o], and remove the BACK FRAME
SPACERS.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
CAUTION:
• Two or more people are required to remove the PDP UNIT.
• The gas pouring port is covered with the protection material.
In operation, be careful not to damage the gas pouring port.
• Do not touch the front side (glass) of the PDP with your
fingers.
1-26 (No.YA098)
(x4)
j
SUB POWER
PWB
k
(x2)
(x6)
i
h
TEMP.SENSOR
PWB
MAIN
POWER UNIT
(x2)
k
(x2)
n
(x2)
m
(x2)
m
n
(x2)
(x2)
n
(x2)
(x2)
(x2)
m
(x4)
d
o
POWER
PWB BASE
n
(x2)
(x2)
m
o
o
(x2)
(x2)
o
(x2)
BACK FRAME
BACK FRAME
SPECER
GAS insertion
hole
c
FRONT
CONTROL PWB
PDP UNIT
Fig. 8
f
(x2)
FRONT
PWB BASE
FRONT LED
PWB
g
(x2)
e
(x2)
(No.YA098) 1-27
3.2.19 REMOVING THE PWB IN PDP UNIT
3.2.19.1 REMOVING THE PANEL POWER PWB (Fig.9)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN200], [CN305], [CN315]
from the PANEL POWER PWB.
(2) Remove the 12 screws [p] and the 9 screws [q], and remove
the PANEL POWER PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.19.2 REMOVING THE LOGIC CONTROL PWB (Fig.9)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN401], [CN402], [CN601],
[CN701] from the LOGIC CONTROL PWB.
(2) Remove the 4 screws [r], and remove the LOGIC
CONTROL PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.19.3 REMOVING THE COMMON DRIVE PWB (Fig.9)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN1], [CN2], [CN3] from the
COMMON DRIVE PWB.
(2) Remove the 4 screws [s] and the 4 screws [t], and remove
the COMMON DRIVE PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.19.4 REMOVING THE SCANNING DRIVE PWB (Fig. 9)
• Remove the PDP UNIT.
(1) Disconnect the connectors [CN222], [CN223], [CN224],
[CN226], [CN227] from the SCANNING DRIVE PWB.
(2) Remove the 8 screws [u] and the 2 screws [v], and remove
the SCANNING DRIVE PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.19.5 REMOVING THE SIGNAL DRIVE-L PWB (Fig.9)
• Remove the PDP UNIT.
(1) Remove the 7 screws [w], and remove the HEAT SINK.
(2) Disconnect the connectors [CN6], [CN7], [CN8], [CN9],
[CN10], [CN13], [CN14], [CN15] from the SIGNAL DRIVE-
L PWB.
(3) Remove the 5 screws [x], and remove the SIGNAL DRIVE-
L PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.18.6 REMOVING THE SIGNAL DRIVE-R PWB (Fig.9)
• Remove the PDP UNIT.
(1) Remove the 8 screws [w], and remove the HEAT SINK.
(2) Disconnect the connectors [CN1], [CN2], [CN3], [CN4],
[CN5], [CN11], [CN12], [CN16] from the SIGNAL DRIVE-R
PWB.
(3) Remove the 4 screws [y], and remove the SIGNAL DRIVE-
R PWB.
NOTE:
• It is advisable to take note of the connecting location
(connector number) of the removed connectors.
3.2.19.7 REMOVING THE BRIDGE PWB (Fig.9)
• Remove the PDP UNIT.
(1) Remove the 8screws [z] and the 5 screws [AA], and remove
the BRIDGE PWB.
LOGIC CONTROL PWBBRIDGE PWB
COMMON DRIVE PWB
s
(x4)
t
(x4)
r
(x4)
x
(x5)
AA
z
(x8)(x5)(x9)
PANEL POWER PWB
q
p
(x12)
SCANNING DRIVE PWB
v
(x2)
u
(x8)
y
(x4)
SIGNAL DRIVE-L PWBSIGNAL DRIVE-R PWB
v
HEAT SINK
(x7)
1-28 (No.YA098)
Fig. 9
3.2.20 REMOVING THE SPEAKER (Fig.10)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
(1) Remove the 4 screws [AB], and remove the SPEAKER.
(2) Follow the same steps when removing the other hand
SPEAKER.
CAUTION:
• Please do not disassembly the SPEAKER.
3.2.21 REMOVING THE FRONT PANEL AND THE FRONT FILTER
(Fig.10)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the PDP UNIT.
AD
(x4)
(x2)
AC
(1) Remove the 6 screws [AC].
(2) Lift the FRAME BRACKETS and FRONT FILTER upright
and remove it with enough care not to damage the FRONT
FILTER.
(3) Remove the FRONT PANEL.
(4) Remove the 12 screws [AD], and remove the FILTER
BRACKET.
(5) Remove the FRONT FILTER.
3.2.22 REMOVING THE TOP FRAME, BOTTOM FRAME AND SIDE
FRAME (Fig.10)
• Remove the REAR COVER
• Remove the CENTER COVER.
• Remove the CHASSIS SHIELD COVER.
• Remove the TERMINAL COVER.
• Remove the MAIN BASE, CHASSIS BASE and AUDIO PWB
BASE (with each PWB affixed on the MAIN BASE, CHASSIS
BASE and AUDIO PWB BASE).
• Remove the PDP UNIT.
• Remove the FRONT FILTER.
(1) Remove the 8 screws [AE], and remove the TOP FRAME,
BOTTOM FRAME and SIDE FRAME.
AE
(x2)
AD
(x2)
AE
(x2)
AD
(x2)
SIDE FRAME
TOP FRAME
BOTTOM FRAME
AE
(x2)
SIDE FRAME
(x4)
AC
AD
FRONT FILTER
SPEAKER
FILTER
BRACKET
AE
(x4)
(x2)
AB
(x4)
(x4)
AB
SPEAKER
Fig. 10
FRONT PANEL
(No.YA098) 1-29
3.3REPLACEMENT OF MEMORY IC
SERVICE MENU SCREEN
ADJUST MODE SCREEN
3.3.1 MEMORY IC
This unit uses the nonvolatile memory IC.
The memory IC memories data for video and deflection circuits. To replace the memory IC without the data written, malfunctions
might occurred while power is on, and the normal image might not appear. When replacing the memory IC, be sure to use the IC
written with the initial values of data.
3.3.2 PROCEDURE FOR REPLACING THE MEMORY IC
1. Power off
Switch the power off and unplug the power cord from the
SERVICE MENU SCREEN
wall outlet.
2. Replacing the memory IC
Replace the memory IC with new one. Be sure to use the
memory IC written with the initial data values.
SERVICE MENU
1. ADJUST
2. SELF_CHECK
3. I2C STOP
3. Power on
Plug the power cord into the wall outlet and switch the
power on.
4. Receive channel setting
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (channels preset).
5. User setting
ADJUST MODE SCREEN
Check the user setting values in Table 1 and Table 2. If
setting value is different, set the correct value.
For setting, refer to the OPERATING INSTRUCTIONS.
6. Setting of SERVICE MENU
Verify the setting for each setting item in the SERVICE
S001 PREPATE 0
PAL50 FULL STD M
MENU.(See Table 3.) If readjustment is necessary,
perform adjustment referring to “ADJUSTMENTS
PROCEDURE”.
3.3.3 FACTORY SETTING VALUE
3.3.3.1 SETTING OF SWITCHS ON FRONT SIDE OF MAIN BODY
AND REMOTE CONTROL UNIT
Setting itemSetting value
POWEROFF
SUB POWERON
CHANNELPR1
VOLUME10
ZOOMPANORAMIC
MULIT PICTURE1 SCREEN
SLEEP TIMEROFF
CHILD LOCKID No. 0000 ALL CH : OFF
APPEARANCETYPE A
BLUE BACKON
REFRESHOFF
SET UP
AUTO PROGRAMUNITED KINGDOM
EDIT / MANUALOnly for PR / CH
LANGUAGEENGLISH
DECODER (EXT-2)ALL CH : OFF
PICTURE SHIFTFAST
EXT SETTING
S-INSpace
ID LISTSpace
DUBBINGEXT-1 → EXT-2
Table 2
3.3.3.3 SERVICE MENU SETTING ITEMS
Service menuSetting item
1. ADJUST
2. SELF CHECK
3. I2C STOP
S001 ~ S039
T001 ~ T010
P001 ~ P010
D001 ~ D187
Z001 ~ Z010
[Refer to “SECTION 5
TROUBLESHOOTING” (page 1-47)]
[Do not adjust]
Table 3
CAUTION
When a number key other than the [1] to [3] key is pressed in the SERVICE MENU screen, the other relevant screen may be displayed.
This is not used in the adjustment procedure.
Press the [MENU] key to return to the SERVICE MENU.
(No.YA098) 1-31
3.4 REPLACEMENT OF CHIP COMPONENT
A
B
C
3.4.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.4.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.4.3 REPLACEMENT STEPS
1. How to remove Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with tweezers and remove the chip part.
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of
the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
Note :
After removing the part, remove remaining solder from
the pattern.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(4) Then solder leads B and C.
A
B
C
1-32 (No.YA098)
SECTION 4
SERVICE MENU SCREEN
ADJUST MODE SCREEN
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) You can make the necessary adjustments for this unit
with either the remote control unit or with the adjustment
equipment and parts as given below.
(2) Adjustment with the remote control unit is made on the
basis of the initial setting values, however, the new
setting values which set the screen to its optimum
condition may differ from the initial settings.
(3) Make sure that AC power is turned on correctly.
(4) Turn on the power for the set and test equipment before
use, and start the adjustment procedures after waiting at
least 30 minutes.
(5) Unless otherwise specified, prepare the most suitable
reception or input signal for adjustment.
(6) Never touch any adjustment parts, which are not specified
in the list for this variable resistors, transformers, trimmer
capacitors, etc.
(7) Presetting before adjustment.
Unless otherwise specified in the adjustment instructions,
preset the following functions with the remote control unit.
4. 2PRESETTING BEFORE ADJUSTMENT
Unless otherwise specified in the adjustment instructions,
preset the following functions with the remote control unit.
Setting itemSettings
PICTURE MODESTANDARD
PICTURE adjustmentsAll center (00)
COLOUR TEMP.NORMAL
DIGITAL VNRMIN
Super DigiPureAUTO
MOVIE THEATREAUTO
COLOUR MANAGEMENTON
PICTURE MANAGEMENTON
SOUND adjustmentsAll center (00)
3D SOUNDOFF
A.H.BMID
BBEOFF
ZOOMFULL
4.4BASIC OPERATION OF THE SERVICE MENU
4.4.1 TOOL OF SERVICE MENU OPERATION
Operate the SERVICE MENU with the remote control unit.
4.4.2 HOW TO ENTER THE SERVICE MENU MODE
(1) Press the [INFORMATION] key and the [MUTING] key of
the REMOTE CONTROL UNIT simultaneously, and the
SERVICE MENU screen of Fig.1 will be displayed.
(2) When the Main Menu is displayed, press any key of the [1]
to [3] key to enter the corresponding menu mode.
CAUTION:
When a number key other than the [1] to [3] key is
pressed in the SERVICE MENU screen, the other
relevant screen may be displayed.
This is not used in the adjustment procedure.
Press the [MENU] key to return to the SERVICE MENU.
(3) Select the service item using the [FUNCTION (
(4) Set the value using the [FUNCTION (/)] key.
(5) Press the [MUTING] key to memorize the set value.
S001~S039This item adjusts the setting values of the video
circuit.
T001~T010This item adjusts the setting values of the
audio circuit.
P001~P010This item adjusts the setting values of the
panel control circuit.
D001~D187This item adjusts the setting values of the drive
circuit.
Z001~Z010This item adjusts the setting values of the main
CPU circuit.
4.4.5.2 [2.SELF CHECK]
[Refer to “SECTION 5 TROUBLESHOOTING” (page 1-47)]
4.4.5.3 [3.I2C STOP]
[Setting for this item is not required in servicing]
(5) ITEM NO.
S001 PREPATE 0
PAL50 FULL STD M
(1) SIGNAL(3) PICTURE MODE
(2) SCREEN SIZE / MULTI PICTURE
(6) SETTING VALUE
(4) COLOUR TEMP.
Fig.3
1-34 (No.YA098)
4.5MAIN PARTS LOCATIONS
4.5.1 [PD-42B50BJ, PD-42B50BU]
PDP UNIT
CN0C4
CN5401
CN5402
CN5403
CN5404
CN5406
CN5405
1 : Vs
2 : Vset
3 : Ve
4 : NC
5 : Va
6 : NC
7 : Vscan
8 : NC
9 : GND
10 : POWER
11 : PANEL POWER
12 : Vs_ON
CN5002
CN5008
CN5006
CN5003
CN9005
SUB
POWER
PWB
CN9010
CN9001
TEMP. SENSOR PWB
CN800V
CN8003
R9628
CN8006
CN9001
R9424
Vs
R9646
Ve
R9640
Vset
Vscan
CN8008CN8001
CN8009
CN8002
MAIN POWER PWB
R9219
Va
TOP
CN4001 CN4003
CN4004
CN5501
CN5502
CN5503
CN5505
CN5506
CN5504
ANALOG SIGNAL PWB
CN5004
CN5007
CN5001
CN5005
CN806
EC1 EC2 EC3 EC4EC5 EC6
RECEIVER PWB
DIGITAL SIGNAL
PWB
CN0LV2
CN003
CN002
CN001
CN0FC
CN00F
CN00D
CN002
CN001
CN0J01 CN0J02
J01
LA03
CN201
CN401
TA
CN00G
CN00TCN00A
J2004
CN401
EF1FE1
REGULATOR
PWB
AV JACK PWB
J02
J2005
J2003
CN803
CN402
CN402
FC1FC2
INTERFACE PWB
T
Q
X
G
V
C
FC
B
CN008
J2002
CN003
J2006
J2001
D
FG1
LINE
FILTER PWB
F9901
INLET
CN101
CN4002
CN403
GF1
CN403
GC1 GC2 GC3 GC4GC5 GC6
AUDIO PWB
PW
AC
SPEAKER(L)
MAIN BASE
CN4005
C
B
Y
SLSR
SPEAKER(R)
FRONT LED PWB
X
J1101J1401J1001
F
T
(No.YA098) 1-35
FRONT CONTROL PWB
4.5.2 [PD-35B50BJ, PD-35B50BU]
CN0C4
1 : Vs
2 : NC
3 : Va(Vd)
4 : NC
5 : 5V
6 : GND
CN9005
SUB POWER
PWB
TEMP. SENSOR PWB
V
Vs
R1551
CN8003
R1451
Va(Vd)
CN8005
TOP
CN8009
MAIN POWER UNIT
CN9010
CN9001
CN1
CN4
CN2
CN3
CN701 CN401
CN14
RECEIVER PWB
CN101
CN407
CN15CN13
CN601
CN9001
INTERFACE PWB
T
Q
X
G
V
C
CN8001
CN302
CN301
CN100
CN200
CN315
CN16
CN12
CN5 CN4CN3CN2CN1CN10CN9CN8CN7CN6
CN11
POWER PWB BASE
PDP UNIT
CN101
CN305
CN307
CN102
TAP1
CN221
CN222
TAP2
CN223
TAP3
CN224
CN226
ANALOG SIGNAL PWB
1-36 (No.YA098)
DIGITAL
SIGNAL
PWB
CN0LV1
CN003
CN002
CN001
CN0FC
FRONT LED PWB
CN0J01 CN0J02
X
TA
CN00F
CN00G
CN00D
CN002
CN001
CN00TCN00A
AV JACK PWB
J2004
J02
J2003
J2005
J01
FRONT CONTROL PWB
J1101J1401J1001
FC
CN008
CN003
REGULATOR
PWB
J2006
J2002
F
B
D
J2001
T
LINE
FILTER PWB
PW
F9901
AC
INLET
MAIN BASE
AUDIO PWB
C
B
Y
SLSR
SPEAKER(L)
SPEAKER(R)
4.5INITIAL SETTING VALUES IN THE SERVICE MENU SETTING MODE
• Perform fine-tuning based on the “initial setting values” using the remote control when in the SERVICE MENU setting mode.
• The “initial setting values” serve only as an indication rough standard and therefore the values with which optimal display can be
achieved may be different from the initial setting values. But, don't change the values that are not written in “ADJUSTMENT
PROCEDURE”. They are fixed values.
(5) Keep one of < S030 > (Red drive), < S031 > (Green
drive) or < S032 > (Blue drive) unchanged, then lower
the other two so that the all-white screen is equally
white throughout.
NOTE:
• Set one or more of < S030 >, < S031 > and < S032 > to
set values “128”.
(6) Check that white balance is properly tracked from low
light to high light. If the white balance tracking is
deviated, adjust to correct it.
(7) Press the [MUTING] key to memorize the set value.
1-46 (No.YA098)
SECTION 5
SERVICE MENU SCREEN
< SELF-CHECK MODE (Page 1) >
< SELF-CHECK MODE (Page 2) >
TROUBLESHOOTING
5. 1SELF-CHECK FEATURE
5.1.1 OUTLINE
This model has a “Self-check function”, which checks the
operation state of the circuits and informs us of a failure by
flashing POWER LED when a failure occurs.
Diagnosis is performed when power is turned on, and
information input to the main microcomputer is monitored at all
time.
Failure detection is based on input state of I
various control lines connected to the main microcomputer.
5.1.2 HOW TO ENTER THE SELF-CHECK MODE
(1) Press the [INFORMATION] key and the [MUTING] key of
REMOTE CONTROL UNIT simultaneously, then the
SERVICE MENU screen will be displayed. (See Fig.1)
(2) In the SERVICE MENU, press the [2] key. Then, the SELF-
CHECK MODE screen will be displayed. (See Fig.2)
(3) Press the [ZOOM (red)] key, then the second page of the
SELF-CHECK MODE screen will be displayed.
NOTE:
• When the [ZOOM (red)] key pressed, the first page
and the second page change screen.
2
C bus and the
SERVICE MENU SCREEN
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
Fig. 1
< SELF-CHECK MODE (Page 1) >
5.1.3 HOW TO EXIT THE SELF-CHECK MODE
(1) When you leave the failure history
Press the [MENU] key to exit the SELF-CHECK MODE.
(2) When you not leave the failure history
In the SELF-CHECK MODE, press the [POWER] key. Then
the power is turned off.
5.1.4 FAILURE HISTORY
Failure history can be counted up to 9 times for each item.When
the number exceeds 9, display will remain as 9. Failure history
will be stored in the memory unless it has been deleted.
NOTE:
Only SYNC (with/without sync signals) will be neither counted
nor stored.
5.1.5 POINTS TO NOTE WHEN USING THE SELF-CHECK
FEATURE
In addition to circuit failures (abnormal operation), the following
cases may also be iagnosed as “Abnormal” and displayed and
counted as “NG”.
(1) Temporary defective transmissions across circuits due
to pulse interruptions.
(2) Misalignment in the on/off timing of power for I
when turning on/off the main power.
Diagnosis may be impeded if a large number of items are
displayed as “NG”. As such, start self-check only after 5 seconds
in the case of panels upon turning on the power. If recurrences
are expected, ensure to clear (reset) the failure history and record
the new self-check reults.
2
C bus (Vcc)
LOB OK FAN OK
SYNC M:OK S:OK HD:OK
TIM OK
MSM OK DIGI OK
MEM OK AVSW OK
YC OK AIO OK
TUN OK GCR OK
IP OK RGB NG 2
DVI OK HDMI OK
ItemItem
CHECK
Normality : OK
Abnormality : NG
* As “SYNC” is not counted, the number of failures not displayed.
< SELF-CHECK MODE (Page 2) >
FAN OK ALM OK
TMP OK
ATP OK ASH OK
PNL OK MEM OK
TMP OK AIO OK
Fig. 2
(No.YA098) 1-47
5.1.6 DETAILS
Self- check is performed for the following items.
< Page 1 of screen >
Detection item
Low bias line short
Item
name
LOB
Detection content
Confirm the operation of the low bais
(2.5V / 3.3V / 5V / 9V) protection circuit.
Q9822 [REGULATOR PWB]
Fan lock
Presence of sync
signal
FAN
SYNC
Not used.
Confirmation of presence of video
sync signal.
M : Main sync signal
S : Sub sync signal
HD : Component sync signal
IC201 [ANALOG SIGNAL PWB]
AC power input
Main CPU
communication
TIM
MSM
Not used.
Confirmation of ACK (response)
signal which uses sync
communications with Chassis CPU.
IC7501 [DIGITAL SIGNAL PWB]
BS digital tuner
Main memory
DIGI
MEM
Not used.
Confirmation of reply of ACK signal
which uses I
2
C communication.
IC7602 [DIGITAL SIGNAL PWB]
AV select switch
AVSW
Same as above.
IC301, IC501
[ANALOG SIGNAL PWB]
3 dimensions YC
separator
Multi sound
processor
RF tuner
YC
AIO
TUN
Same as above.
IC1001 [DIGITAL SIGNAL PWB]
Same as above.
IC3501 [RECEIVER PWB]
Same as above.
IC3001 [RECEIVER PWB]
Ghost reduction
DIST process
GCR
IP
Not used.
Confirmation of reply of ACK signal
which uses I
2
C communication.
IC3001 [DIGITAL SIGNAL PWB]
RGB proccess
RGB
Same as above.
IC4001 [DIGITAL SIGNAL PWB]
DVI (Digital
DVI
Not used.
communication)
HDMI input
HDMI
Not used.
Detection
signal (line)
LB_PRO
---
SDA
---
WAKE
---
SDA
SDA
SDA
SDA
SDA
---
SDA
SDA
---
---
Detection timing
Detection starts 3 seconds after the power is
turned on.
If error continues between 400ms, the power
is turned off.
Not used.
Confirmation of presence of sync signal in
video signal.
Not used.
If it checks whenever sync communication with
SHM performed , and no reply of ACK signal,
an error will be counted.
Not used.
If it checks whenever I
2
C communication is
performed, and no reply of ACK signal, an error
will be counted.
Same as above.
Same as above.
Same as above.
Same as above.
Not used.
If it checks whenever I
2
C communication is
performed, and no reply of ACK signal, an error
will be counted.
Same as above.
Not used.
Not used.
1-48 (No.YA098)
< Page 2 of screen >
Detection item
Fan lock
Abnormal of
operation of PDP
(PANEL)
Abnormal rise of
temperature in PDP
(PANEL)
Abnormal rise of
temperature in
AUDIO PWB
Short circuit detection
of AUDIO PWB
Panel communication
Sub memory
Temp. sensor
Audio control
Item
name
FAN
ALM
TMP
ATP
ASH
PNL
MEM
TMP
AIO
Detection content
Not used.
Confirm the operation of the panel
protection.
[PDP UNIT]
It detects whether the temperature in
a display unit is normal.
IC8101 [TEMP. SENSOR PWB]
It detects whether the temperature in
a AUDIO PWB is normal.
TH6401 [AUDIO PWB]
Not used.
It confirm whether panel
communication is normal.
[PDP UNIT]
Confirmation of reply of ACK signal
which uses I
2
C communication.
IC805 [INTERFACE PWB]
Same as above.
IC8101 [TEMP. SENSOR PWB]
Same as above.
IC6521 [AUDIO PWB]
Detection
signal (line)
---
SDA
SDA
AMP_PRO1
---
SDA
SDA
SDA
SDA
Detection timing
Not used.
Detection starts 8 seconds after the power is
turned on.
Detection is performed every 16ms.
If errors continues between 300ms, the power
is turned off.
Detection starts 8 seconds after the power is
turned on.
Detection is performed every 0.5 seconds.
If a temperature rises beyond the temperature
°
C for detection of error over the
of 71
predetermined 120 times, the power is turned
off.
Detection starts 5 seconds after the LOB is
turned on.
Detection is performed every 1 seconds.
°
If the temperature of 110
C is detected for 10
seconds or more, the power is turned off.
Not used.
If it checks whenever I2C communication is
performed, and no reply of ACK signal, an error
will be counted.
If it checks whenever I
2
C communication is
performed, and no reply of ACK signal, an error
will be counted.
Same as above.
Same as above.
5.1.7 METHOD OF DISPLAY WHEN A RASTER IS NOT OUTPUT
In the state where a raster is not output by breakdown of the set, an error is displayed by blink of the POWER LED.
Type of error
Item name
POWER LED flash cycle
Low bias line shortLOBLow luminance blue Flash 1.0 second / Low luminance blue Out 1.0 seconds
Abnormal of operation of PDP (PANEL)ALMHigh luminance blue Flash 1.0 second / High luminance blue Out 1.0 seconds
Abnormal rise of temperature in PDP (PANEL)TMPHigh luminance blue Flash 2.0 second / High luminance blue Out 2.0 seconds
Abnormal rise of temperature in AUDIO PWBATPHigh luminance blue Flash 0.1 second / Low luminance blue Out 0.1 seconds
< Explanation of operation >
If error is detected, the power is turned off.
Shortly after a power is turned off, POWER LED will be blinked.
Power cannot be turned on until the power cord takes out and inserts, after a power is turned off.
(No.YA098) 1-49
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No. YA098)
Printed in Japan
WPC
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