JVC MXKB-4 Service manual

Page 1
SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MB19620045
MX-KB4
Area suffix
J ---------------------------- U.S.A. C ------------------------- Canada
STANDBY/ON
SLEEP
AUX
FM /AM
FM MODE
CD
CD1CD2CD
3
PROGRAM/RANDOM
REPEAT
TAPE
TAPE
A
B
SOUND
VOLUME
MODE
FADE
MUTING
RHYTHM AX
REMOTE CONTROL
CA-MXKB4SP-MXKB4 SP-MXKB4
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB196
2004/6
Page 2
SPECIFICATION
Amplifier Output Power 180 W per channel, min. RMS, driven into 6 at 1kHz, with no more
than 10% total harmonic distortion
Input Sensitivity/Impedance (1 kHz) AUX IN:400 mV/50 k Speaker terminals 6 - 16 Phones 32 - 1 k
Cassette Deck Frequency Response 15 mW/ch output into 32
Type I (NORMAL) 63 Hz - 12 500 Hz
Wow And Flutter 0.15% (WRMS)
CD Player CD Capacity 3 CDs
Dynamic Range 85 dB
Signal-To-Noise Ratio 85 dB
Wow And Flutter Unmeasurable
Tuner FM Tuner Tuning Range:87.5 MHz - 108.0 MHz
AM Tuner Tuning Range:530 kHz - 1 710 kHz
Unit Dimensions 270 mm × 306 mm × 456 mm (W/H/D) (10-11/16" × 12-1/16" × 18")
Mass Approx. 8.6 kg (19.0 lbs)
Speaker Specifications SP-MXKB4 (each unit)
Power Specifications Power Requirements AC 120 V , 60 Hz
Type 3-way bass-reflex type
Speaker Unit Woofer:20 cm (7-7/8") cone × 1
Mid:5cm (2") cone × 1 Tweeter:2 cm (13/16") dome × 1
Power Handling Capacity 180 W
Impedance 6
Frequency Range 45 Hz - 22,000 Hz
Sound pressure level 87 dB/W·m
Dimensions 257 mm × 321 mm × 261 mm (W/H/D) (10-1/8" × 12-11/16" × 10-5/16")
Mass Approx. 4.9 kg (10.9 lbs)
Power Consumption 150 W (power on mode)
22 W (in Standby mode)
Design and specifications are subject to change without notice.
1-2 (No.MB196)
Page 3
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB196)1-3
Page 4

1.5 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.6 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.7 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
CD changer
unit
1-4 (No.MB196)
Flexible cable
Soldering
Page 5

1.8 Importance administering point on the safety

Caution: For continued protection against risk of fire, replace only with same type 3.5A/125V for F901 and 1.6A/250V for F902. This symbol specifies type of fast operating fuse.
Precaution: Pour eviter risques de feux, remplacez le fusible de surete de F901 comme le meme type que 3.5A/125V et 1.6A/250V pour F902. Ce sont des fusibles suretes qui functionnes rapide.
^
(No.MB196)1-5
Page 6
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-6 (No.MB196)
Page 7
SECTION 3
DISASSEMBLY

3.1 Disassembly of the main blocks of the set

Replacement of the fuses and the power IC
3.1.1 Replacing the fuses (See Fig.1)
• Prior to performing the following procedure, remove the left
side board. (1) Replace the fuses inside.
Caution:
Be sure to use fuses with the specified ratings.
3.1.2 Replacing the power IC (See Fig.2)
• Prior to performing the following procedure, remove the top
cover. (1) Remove the two screws A from the heat sink between the
power IC.
(2) Remove the solder fixing the power IC.
Fuse (F902)
1.6A 250V
Fig.1
W
Fuse (F901)
3.5A 125V
A
3.1.3 Replacing the heat sink cover (See Fig.3)
(1) Remove four screws B from the rear panel. (2) Pull the heat sink cover outward.
Fig.2
B
Fig.3
(No.MB196)1-7
Page 8
3.1.4 Removing the top cover (See Fig.4 and 5)
(1) Remove six screws C that retain the top cover from the
panel rear of the body.
(2) Remove six screws D that retain the top cover from the two
sides of the body.
(3) Remove the top cover from the body by lifting it toward the
rear.
Top cover
C
CC
Fig.4
Right Front panel assembly
D
D
Left Front panel assembly
D
D
Fig.5
1-8 (No.MB196)
Page 9
3.1.5 Removing the CD changer unit
(See Fig.6 to 9)
• Prior to performing the following procedures, remove the top
cover.
Caution:
Although the CD mechanism unit can be removed without re­moving the CD tray panel, it is still recommended to remove it in order to prevent damage. a. From the front panel side of this set, push in the sections
marked with arrows and pull out the CD tray toward the front.
b. Remove the CD tray panel by pushing both of its extremi-
ties upward in the direction of the arrows. c. Push the CD tray deep into the set. (1) Disconnect the cord wires from the CD board CN703
.
CN203
and
(2) From the rear of the set, remove two screws E, two screws
F and four screws G on the front panel left and right side.
(3) Handle the CD changer unit rear, take out the unit.
CD tray panel
E
Antenna terminal
F
Fig.8
Fig.6
CD tray panel
Fig.7
G
Fig.9
(No.MB196)1-9
Page 10
3.1.6 Removing the front panel assembly (See Fig.10 to 11)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Disconnect the parallel wire and the cord wire from the con-
nectors CN701
(2) Remove one screws H retaining the front panel assembly
onto the bottom of the body.
(3) Remove two screws I on the left and right side of the set re-
taining the panel front from the bottom and then remove then GND lug b that comes from the amp and supply board.
(4) Disengage the claws c on both sides of the front panel as-
sembly and then remove the assembly.
, CN101 on the power amp. PCB.
H
Fig.10
a
Fig.11
GND lugGND lug
b
Claw
c
1-10 (No.MB196)
Page 11

3.2 Disassembly of units and assembly inside this set

3.2.1 Removing the Main board
(See Fig.12 to 13)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Disconnect the wires from CN603A
on the Main board, which is located on the back side of the CD changer unit.
(2) The four screws J that retain the CD board should be re-
moved.
(3) Remove the CD board by pulling it toward the side where
the CN601
(4) Using solder, short the CD pickup to connect to short
round.
Caution:
After re-connecting the wires, be sure to remove the shorting solder from the GND connection.
(5) Disconnect the card wire from the connector CN601
Main board and then remove the Main board.
is located.
, CN603B and CN604
on the
CD PCB
J
PAIN PCB
J
Fig.12
CN601
J
Short round
Fig.13
(No.MB196)1-11
Page 12
3.2.2 Removing the CD changer mechanism assembly (See Fig.14 to 15)
• Also remove the CD changer unit.
(1) Turn the CD changer mechanism cover base and remove
the screws d connecting the unit to the CD changer mech­anism assembly.
(2) Removing four screws e retaining the CD mechanism hold-
er assembly.
Caution:
When replacing the CD changer mechanism assembly, be sure not to mistake the positions of the silver color and copper color spring.
CD changer unit
CD changer mechanism assembly
d
Fig.14
e
( Green color )
e
( Green color )
Fig.15
e
( Red color )
e
( Red color )
1-12 (No.MB196)
Page 13
3.2.3 Removing the CD pickup
r
(See Fig.16)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the CD changer mechanism.
(1) Widen the section f. (2) While keeping the section f wide open, push the section g
in the direction of the arrow to remove the shaft, and then remove the CD pickup.
CD pickup
f
3.2.4 Replacing the loading motor and rotor belt of the CD changer
(See Fig .17)
• Prior to performing the following procedures, remove the top
cover.
• Also open the CD changer tray.
(1) Remove the two screws L retaining the CD changer tray
loading motor.
(2) Remove the two screws M retaining the gear plate and take
it out, after remove the rotor belt from the pulley.
g
Shaft
Fig.16
M
L
3.2.5 Replacing the CD turn table and removing the motor
(See Fig.18 )
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Remove the one screws retaining the CD (Turn table). (2) Remove the two screws retaining the stopper brackets on
both sides of the CD changer unit.
(3) Remove the stopper brackets from both sides of the CD
changer unit.
(4) Pull out the CD tray from the CD changer unit, all the way
and lift the tray to remove.
(5) Remove the gear and after push out the tray motor locker
and pull out the tray motor from the CD tray.
Fig.17
Turn table motor
Motor locker
Obligue gea
Fig.18
(No.MB196)1-13
Page 14
3.2.6 Removing the cassette deck mechanism (See Fig.19)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Z retaining the cassette deck mecha-
nism.
3.2.7 Removing the Key open board & the Key rec board (See Fig.20)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove two screws P that retains the Key open board. (2) Remove three screws L that retains the Key REC board.
Key open board
P
Front panel assembly
Z
Z
Fig.19
Front panel assembly
Front panel assembly
L
3.2.8 Removing the Display board (See Fig.21)
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Q that retain the Display board from the
back of the front panel unit.
Key REC board
Fig.20
Display PCB
Q
Fig.21
Q
1-14 (No.MB196)
Page 15
3.2.9 Removing the Switch board and sound mode and CD function switch board
y
(See Fig.20 to 23)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Pull out the volume control knob from the front of the front
panel assembly.(Fig.22) (2) Remove six screws Q retaining the front panel assembly. (3) Remove the Control/FL board. (4) Remove eleven screws retaining the Switch (key 1)
board.(Fig.20) (5) Remove two screws S retaining the sound mode and CD
function (key 2) switch board.(Fig.21)
Volume knob
Front panel assembl
Fig.22
Front panel assembly
Volume shaft
Fig.23
(No.MB196)1-15
Page 16
3.2.10 Removing the cassette deck main motor, and replacing the main belts
r
(See Fig.19, 24 and 25)
• Prior to performing the following procedures, remove the top cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly. (1) Remove six screws Z retaining the cassette deck mecha-
nism. (Fig.19) (2) Remove the cassette deck mechanism. (3) Remove two screws t retaining the main motor from the
front side of the cassette deck.
Caution:
After attaching the main motor, check the orientation of the motor and the polarity of the wires.
(4) From the backside of the cassette deck, remove the main
motor and two main belts.
Caution:
The lengths of the cassette A(playback only) and cas­sette B(record/play) main belts are different. When at­taching the main belts, use the longer belt for cassette A.
Cassette deck mechanism (Back side)
Cassette deck mechanism (Front side)
t
Fig.24
Cassette deck main moto
3.2.11 Removing the leaf switches of the cassette deck mechanism (See Fig. 19 and 26)
• Prior to performing the following procedures, remove the top
cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove the six screws Z that retain the cassette deck
mechanism. (Fig.19) (2) Remove the cassette deck mechanism. (3) Turn the cassette deck mechanism upside down. (4) Remove the solder from around the leaf switches. (5) Pull out the leaf switches from the front side of the cassette
deck mechanism.
Main belt (For B cassette)
Fig.25
Solder side of leaf switch
Cassette deck mechanism
Fig.26
Main belt (For A cassette)
(Back side)
1-16 (No.MB196)
Page 17
3.2.12 Removing the cassette deck heads (See Fig. 19 and 27)
• Prior to performing the following procedures, remove the top
cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Z that retain the cassette deck mecha-
nism. (Fig.19)
(2) Remove the cassette deck mechanism and place it so that
the front side faces up.
(3) Remove the solder from the bottom side of the head termi-
nal and disconnect the wire. (4) Remove screws U that retains the head. (5) Remove screws V that retains the head. (6) Hold the head and slide it in the direction of the arrow to re-
move it.
3.2.13 Removing the 3-pin regulator and bridge diode (See Fig. 28)
• Prior to performing the following procedures, remove the top
cover and both sides board. Remove two screws A that connect the heat sink. (1) Remove two screws A that connect the heat sink. (2) Remove two screws W that connect the heat sink. (3) Remove the solder fixing the the 3-pin terminal regulator
, Q608.
Q604
(4) Remove the solder fixing the 4-pin bridge diode (D614
D615).
PB Head
Cassette deck mechanism (Front side)
V
U
VU
REC/PB Head
Fig.27
W
A
,
Fig.28
(No.MB196)1-17
Page 18
3.2.14 Removing the Power amp and Supply board and the Power trans board
A
(See Fig. 3, 29 to 31)
• Prior to performing the following procedures, remove the top cover and CD changer unit. (1) Remove four screws B from the rear panel. (Fig.3) (2) Pull the heat sink cover outward. (3) Remove four screws AA from the rear panel between the
heat sink holder.
(4) Remove four screws YY that retains the rear panel, and
then remove the rear panel.
(5) Disconnect the parallel wires from the connectors FW951
on the Power trans board.
(6) Remove screws Z that retain the Power amp and Supply
board and then remove the assembly. (7) Remove the clamp of AC power cord from the chassis. (8) Remove four screws that retain the Power trans board and
then remove the assembly.
Fuse (F902)
1.6A 250V
A
Fuse (F901)
3.5A 125V
Fig.29
Rear panel
YY
Fig.30
Power amp and supply board
Chassis
Z
Fig.31
Clamp
1-18 (No.MB196)
Page 19
SECTION 4
ADJUSTMENT

4.1 Measurement Instruments Required for Adjustment

(1) Low frequency oscillator
This oscillator should have a capacity to output 0dBs to
600 at an oscillation frequency of 50Hz-20kHz.
(2) Attenuator impedance : 600
(3) Electronic voltmeter (4) Frequency counter (5) Wow & flutter meter (6) Test tape
VT712 : For Tape speed and wow flutter ( 3kHz) VT703 : For Head angle (10kHz)
(7) Blank tape
TYPE l : AC-225 TYPE ll : AC-514
(8) Torque gauge
For play and back tension forward; TW2111A Reverse; TW2121A Fast Forward and Rewind; TW2231A
(9) Test disc
CTS-1000(12cm) GRG-1211(8cm)
(10) Jitter meter

4.2 Measurement conditons

Power supply voltage AC 120V ~, 60Hz
Measurement output terminal
4.2.1 Radio Input signal
AM modulation frequency 400Hz
Modulation factor 30%
FM modulation frequency 1 kHz
Frequency displacement 22.5kHz
Speaker out TP101 (Measuring for TUNER/ DECK/CD)
Dummy load 6
4.2.2 Standard measurement position of volume and switch
Power Standby
(Light STANDBY Indicator)
Sound Turbo,A,BASS EX OFF
Sound mode OFF
Main VOL. 0 Minimum
Travers mecha set position Disc 1
Precautions for measurement
(1) Apply 30pF and 33k to the IF sweeper output side and
0.082µ F and 100k in series to the sweeper input side.
(2) The IF sweeper output level should be made as low as
possible within the adjustable range.
(3) Since the IF sweeper is a fixed device, there is no need
to adjust this sweeper.
(4) Since a ceramic oscillator is used, there is no need to
perform any MIX adjustment.
(5) Since a fixed coil is used, there is no need to adjust the
FM tracking.
(6) The input and output earth systems are separated. In
case of simultaneously measuring the voltage in both of the input and output systems with an electronic voltmeter for two channels, therefore, the earth should be connect­ed particularly carefully.
(7) In the case of BTL connection amp., the minus terminal
of speaker is not for earthing. Therefore, be sure not to connect any other earth terminal to this terminal. This system is of an BTL system.
(8) For connecting a dummy resistor when measuring the
output, use the wire with a greater code size.
(9) Whenever any mixed tape is used, use the band pass fil-
ter (DV-12).
(No.MB196)1-19
Page 20

4.3 Arrangement of adjusting positions

Cassette deck mechanism (Front side)
4.3.1 Tape recorder section
Items
Cassette Head Azimuth Alignments
Measurement
conditions
Test tape : VT703 (10kHz) Measurement output terminal : Left and Right speaker output (6-ohm loaded) or Headphone Output (32-ohm loaded)
PB Head (Deck-A)
Head azimuth screw
(Forward side)
Head azimuth screw
1. Playback the test tape VT703 (10KHz) or equivalent.
2. Adjust the head azimuth screw to obtain maximum output and both output of L / R is in 3dB.
3. Put on the screw lock paint after alignments.
Head azimuth screw
(Forward side)
(Reverse side)
Measurement method
REC/PB Head (Deck-B)
Head azimuth screw
(Reverse side)
Standard
values
Maximum output
Adjusting positions
Adjust the head azimuth screw only when the head has been changed.
Recording Bias Frequency Alignment
Test tape : TYPE AC-514 Measurement output terminal
1. Insert the recording tape in deck-B.
2. Starting the recording.
3. Adjust the oscillation frequency to 80KHz+/-3KHz by
core of Oscillation coil of L301. : Erase head terminal (CN308 8-Pin)
4.3.2 Tuner section
Items
AM Tracking Alignments
Measurement
conditions
Input signal : 530kHz 600kHz Adjustment point : Antenna coil (L2)
1. Set the Signal Generator signal to 530KHz the feed
to Loop Antenna.
2. Receiving the signal and the adjust the OSC coil (L2)
obtain the V.T is 1.40V +/-0.05V.
3. Change the receiving frequency to 600KHz (603KHz).
4. Adjust the Antenna coil ( L2 ) obtain maximum
sensitivity. (Adjust the SSG output to out of AGC range.)
AM IFT Alignments
Input signal : 530kHz Adjustment point : IFT (T1)
1. Set the receiving frequency to 530KHz.
2. Feed the 450KHz signal to AM antenna input.
3.Adjust the IFT Block T1 obtain to maximum output.
(Adjust the SSG output to out of AGC range.)
Note: The adjustment of CD section is not required.
Measurement method
80kHz+/-3kHz
Standard
values
V. T : 1.40V+/-0.05V
Maximum sensitivity
Maximum output
Use the High­Impedance Probe or Frequency counter input.
Adjusting positions
Adjust the OSC coil only when the AM coil block has been changed.
Adjust the IFT only when the IFT block has been changed.
1-20 (No.MB196)
Page 21
TROUBLESHOOTING

5.1 Flow of functional operation until TOC read

Power ON
Play Key
SECTION 5
Slider turns REST SW ON.
Automatic tuning of TE offset
Check Point
Confirm that the voltage at the pin5 of CN702 is "H"\"L"\"H".
Tracking error waveform at TOC reading
Approx.3sec
Tracking servo off states
Automatic measurement of TE amplitude and automatic tuning of TE balance
VREF
pin 20 of IC611(TE)
Approx
0.3V
Disc states to rotate
Tracking servo on states
Disc to be braked to stop
TOC reading finishes
500mv/div 2ms/div
Fig-1
Laser ON
Detection of disc
Automatic tuning of Focus offset
Automatic measurement of Focus S-curve amplitude
Disc is rotated
Focus servo ON
(Tracking servo ON)
Automatic measurement of
Tracking error amplitude
Automatic tuning of Tracking error balance
Check that the voltage at the pin10 of IC701 is + 0V?
Confirm that the Focus error S-cuve signal at the pin31 of IC701 is approx.2Vp-p
Confirm that the signal from pin26 IC701 is 0V as a accelerated pulse during approx.400ms.
Confirm the waveform of the Tracking error signal. at the pin 29 of IC701 (R729) (See fig-1)
Automatic tuning of Focus error balance
Automatic tuning of Focus error gain
Automatic tuning of Tracking error gain
TOC reading
Play a disc
Confirm the eys-pattern at the lead of Pin 2 of IC 701
(No.MB196)1-21
Page 22

5.2 Maintenance of laser pickup

(1) Cleaning the pick up lens
Before you replace the pick up, please try to clean the lens with a alcohol soaked cotton swab.
(2) Life of the laser diode
When the life of the laser diode has expired, the following symptoms will appear.
• The level of RF output (EFM output : ampli tude of eye pattern) will below.

5.3 Replacement of laser pickup

Turn off the power switch and,disconnect the power cord from the AC OUTLET.
Replace the pickup with a normal one.(Refer to "Pickup Removal" on the previous page)
Is the level of RFOUT under
0.48V 0.1Vp-p?
NO
Replace it.
YES
O.K
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power. Since this adjustment should be performed to match the characteristics of the whole optical block, do not touch the semi-fixed resistor. If the laser power is lower than the specified value, the la­ser diode is almost worn out, and the laser pickup should be replaced. If the semi-fixed resistor is adjusted while the pickup is functioning normally, the laser pickup may be damaged due to excessive current.
Plug the power cord in,and turn the power on. At this time,check that the laser emits for about 3seconds and the objective lens moves up and down. Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at
Pin 2 of IC 701
Finish.
1-22 (No.MB196)
Page 23
(No.MB196)1-23
Page 24
VICTOR COMPANY OF JAPAN, LIMITED
AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB196)
Printed in Japan
WPC
Page 25

SCHEMATIC DIAGRAMS

COMPACT COMPONENT SYSTEM
MX-KB4
CD-ROM No.SML200406
STANDBY/ON
SLEEP
AUX
FM /AM
FM MODE
CD
CD1CD2CD
3
PROGRAM/RANDOM
REPEAT
TAPE
TAPE
A
B
SOUND
VOLUME
MODE
FADE MUTING
RHYTHM AX
REMOTE CONTROL
CA-MXKB4SP-MXKB4 SP-MXKB4
Area suffix
J ---------------------------- U.S.A. C ------------------------- Canada
Contents
Wiring diagram ------------------------------------------------------ 2-1 Block diagram -------------------------------------------------------- 2-2 Standard schematic diagrams ----------------------------------- 2-3 Printed circuit boards --------------------------------------- 2-9 to 13
COPYRIGHT 2004 VICTOR COMPANY OF JAPAN, LTD.
No.MB196SCH
2004/6
Page 26
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
Page 27

Wiring diagram

2-1
Page 28

Block diagrams

2-2
Page 29

Standard schematic diagrams

Main amp. / Power supply section
Parts are safety assurance parts. When replacing those parts make sure to use the specified one.
2-3
Page 30
Function control section
2-4
Page 31
System control section
2-5
Page 32
FL / Key control section
2-6
Page 33
CD / MP3 control section
2-7
Page 34
Tuner section
2-8
Page 35

Printed circuit boards

Main board (forward side)
2-9
Page 36
Main board (reverse side)
2-10
Page 37
Front board (forward side)
2-11
Page 38
Front board (reverse side)
2-12
Page 39
Amp board (forward side) Amp board (reverse side)
2-13
Page 40
Power trans board
2-14
Page 41
< MEMO >
Page 42
VICTOR COMPANY OF JAPAN, LIMITED
AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB196SCH)
Printed in Japan
WPC
Page 43
PARTS LIST
[ MX-KB4 ]
* All printed circuit boards and its assemblies are not available as service parts.
Area suffix
J ----------------------------- U.S.A. C -------------------------- Canada
MB196
- Contents -
Exploded view of general assembly and parts list (Block No.M1) CD changer mechanism assembly and parts list (Block No.MA) Cassette mechanism assembly and parts list (Block No.MP) Electrical parts list (Block No.01~04) Packing materials and accessories parts list (Block No.M3)
3- 2 3- 5 3- 7 3- 9 3-12
- Note-
Parts number of normal capacitors and normal resistors doesn't listed on the parts list
3-1
Page 44
Exploded view of general assembly and parts list
o
Block No.
46
M
1
47
M
M
39
17
16
50
50
49
48
50
Front b
CD door board
35
51
38
41
40
37
42
2
1
3
9
6
48
31
36
34
VFD board
50
32
30
15
51
11
12
13
10
3-2
4
7
8
5
Page 45
27
46
8
board
Main board
49
48
45
Amp. board
47
46
47
21
43
25
22
23
46
48
47
46
48
24
46
14
F902
18
F901
19
44
Power trans. board
46
3-3
Page 46

General Assembly

Symbol No. Part No. Part Name Description Local
1 BI1077280101U1 COVER CASS L HIPS 470 2 BI1077260101U1 BOX CASS L HIPS 470 3 BI1077300101U1 LENS CASS L SAN2495 4 BI1077310101U1 LENS CASS R SAN2495 5 BI103362020102 RUBBER FOOT (x2) 6 BI1077270101U1 BOX CASS R HIPS 470 7 BI1077290101U1 COVER CASS R HIPS 470 8 BI202724010101 SPRING CASS B SUS WPB 1.0 9 BI1077239101U1 FRONT PANEL HIPS 470 10 BI300924010101 DAMPER 70 11 BI202772010101 CASSETTE SPRING SUS WPB 0.40 12 BI1077370101U1 CASSETTE LOCK R POM 13 BI3001571U CASSETTE MECHA ADR268DSW 14 BI202547011301 BOTTOM CHASSIS SBCC T=0.8mm 15 BI1077350101U1 KEY POWER ABS700 16 BI1077470101U1 KEY SOUND MODE ABS700 17 BI1077450101U1 KEY OPEN ABS700 18 BI301779010101 CUSHION BACK(x2)
19 BI211041006001W TRANSFORMER PT901 21 BI202553010101 HLDR HT SINK L SBCC T=0.80mm 22 BI202560010101 HLDR HT SINK R SBCC T=0.80mm 23 BI202556010102 HEAT SINK AL T=3.0mm 24 BI107483010101 COVER HT SINK HIPS 470 25 BI2025500611U1 PANEL REAR SBCC T=0.80mm 27 BI202548010101 METAL COVER SBCC T=0.60mm 30 BI1077340101U1 KEY CLOCK ABS 700 31 BI1077450101U1 KEY RECORD ABS 700 32 BI1077480101U1 KEY BOOSTER ABS 700 34 BI1077360101U1 LENS SOUND PMMA CP51 35 BI3020620101U1 MIRROR SHEET PC T=0.5mm 36 BI1077440101U1 LENS POWER PMMA CP51 37 BI300924010101 DAMPER 70 38 BI1077250101U1 CD DOOR SAN 2495 39 BI1077240101U1 WIN DISPLAY SAN 2495 40 BI1077320101U1 KONB VOL ABS 700 41 BI1077330101U1 RING VOL ABS 700 42 BI202725010101 SPRING CASS A SUS WPB 1.0
43 BI1400864 POWER CORD UL
44 BI403281 FUSE F901 3.5A 125V
45 BI402991 FUSE F902 1.6A 250V 46 BIRM000603S3 SCREW 3.0XL6(x20) 47 BIRT000611B3 SCREW 3.0XL8(x11) 48 BIRT000617B3 SCREW 3.0XL10(x10) 49 BIPMX001101S3 SCREW 4.0XL6(x10) 50 BIBT000418 SCREW 2.6XL8(x14) 51 BIKT000627 SCREW (x4)
Block No. [M][1][M][M]
3-4
Page 47
CD changer mechanism assembly and parts list
CMS-FR3BN
Block No.
7
6
8
9
10
12
11
M
2
13
M
M
A
1
23
24
25
28
26
27
33
29
35
34
14
15
19
32
22
16
21
37
38B
17
18
20
36
37
38A
3
4
5
37
38A
37
38B
39
3-5
Page 48

CD changer mechanism

Symbol No. Part No. Part Name Description Local
1 BIAJ7200601J BASE-MAIN 1X1 2 BIAJ6100601P BRKT-CHUCK 3 BI3302000158 MAGNET-FERRITE 4 BIAJ7200601L TABLE-CHUCK 1X4 5 BIAJ6300601A SHEET-CHUCK (x3) 6 BIAJ7300601B BELT-LOAD 7 BIAJ6600601N GEAR-SYNCRO 1X2 8 BIAJ6600601L GEAR-CONVERT 1X4 9 BIAJ6600601M GEAR-TRAY 1X4 10 BIAJ6600601R GEAR-CAM 1X2 11 BIAJ6600601K GEAR-LOAD 1X4 12 BIAJ6600601J GEAR-PULLEY 1X4 13 BIAJ7200601N SLIDER-CAM 1X4 14 BI3405000101 SWITCH-MICRO (x2) 15 BI3711003379 CONNECTOR-HEADE 16 BIAJ4100601K PCB-SW 17 BIAJ6100601K PULLEY-MOTOR 1X4 18 BIAJ3100601F MOTOR-DC 19 BI3710001248 CONNECTOR-SOCE 20 BI3711003692 CONNECTOR-HEADE 21 BI3708001163 CONNECTOR-FPC 22 BIAJ4100601L PCB-MECHA 23 BIAJ7200601P TRAY-ROULETTE 1X2 24 BIAJ7200601Q TRAY-DISC 1X2 25 BIAJ6600601Q GEAR-ROULETTE 1X4 26 BIAJ6600601P GEAR-WORM 1X2 27 BIAJ3100601K MOTOR-LOADING 28 BIAJ6300601B SHEET-MOTOR 29 BIAJ3900601A WIRE-ROULETTE 32 BIAJ3900601B WIRE-TRAY 33 BI3711000003 CONNECTOR-HEADE 34 BIAJ4100601J PCB-SENSOR 35 BIAJ3200601A SENSOR-ROULETTE 36 BIAJ9050605F CMS-B31NG6U 37 BIAJ6000601F SCREW (x4) 38A BIAJ7300601F RUBBER-B31Y (x2) 38B BIAJ7300601D RUBBER-B31 (x2) 39 BIAJ7200602F LEVER-LIFTER 1X2
Block No. [M][A][M][M]
3-6
Page 49
Cassette mechanism assembly and parts list
17
9
21
23
18
30
Block No.
M
M
M
P
ADR268DSW
6-4
6-2
6-3
6-1
20
6
9
22
1-2
1-3
1-1
1-4
1
8
17
28
29
6
1
18
9
1-4
22
20
8
9
21
7
28
7
23
10
12
14
19
11
24
16
13
15
24
4-5
16
5-1
5-2
4-4
13
15
5-3
3-4
3-2
3-1
26
3-3
3
2-3
2-2
2-1
2-7
2-4
2-5
2-6
10
2
25
10
3-4
3
12
19
14
2
27
11
25
5
4-4
4-6
4-6
4-4
4-1
4-3
4-2
4
4-5
4-3
4-2
3-7
Page 50

Cassette mechanism

Symbol No. Part No. Part Name Description Local
1 BIMT9201010K PINCH ARM F (x2) 1-1 BIMT7200022A ARM PINCH F 1-2 BI6107000353 S/P PINCH F 1-3 BIMT7300010A ROLLER PINCH 1-4 BI6107000177 S/P P/R F (x2) 2 BIMT9222010C CLUTCH ASSY (x2) 2-1 BIMT7200391A BUSH C 2-2 BIMT7200387A PULLEY C 2-3 BIMT7200392A CAP C 2-4 BI6107001066 S/PC 2-5 BIMT7400092A FELT C 2-6 BI6031000623 W/S 1.2X3.2X0.25 2-7 BIMT7100471A SHAFT RF (x2) 3 BIMT9101011P FLYWHEEL F (x2) 3-1 BIMT7200386A PULLEY F/W F 3-2 BIMT7100140A SHAFT F/W F 3-3 BI6031000622 W/S 2.3X3.5X0.25 3-4 BI6601000120 METAL FG F CAPS(x2) 4 BIMT9121019M CONTROL PCB 4-1 BI3711K00001 CONN R/P 11P 4-2 BI402000132 DIODE (x2) 4-3 BI0604K0001A PHOTO SENSOR (x2) 4-4 BI3409001131 SWITCH-LEAF (x3) 4-5 BI3404000306 SWITCH MODE (x2) 4-6 BI2001K0001A RESISTOR 3.0Kohm(x2) 5 BIMT9115013Y MOTOR ASSY 5-1 BIMT72K0028A PULLEY M/T 5-2 BI3101K0019A MOTOR EG-530AD-2B(D) 5-3 BI3809001038 MOTOR WIRE 6 BIMT9003010J BASE HEAD B (x2) 6-1 BIMT7000376A BASE-HEAD B 6-2 BIMT7100161A SHAFT-BASE S 6-3 BI6107000335 SPR-SUB 6-4 BIMT7000468A BASE-SUB HEAD 7 BIMT72K0016A CHASSIS MAIN 8 BIMT7000438E PLATE SPRING (x2) 9 BIMT7200383A CHIP REEL (x4) 10 BIMT7200384A BASE REEL (x4) 11 BIMT7200385A GEAR CAM (x2) 12 BIMT6600028A GEAR IDLER (x2) 13 BIMT7200021A LEVER BRAKE (x2) 14 BIMT7200388A ARM CAM LOCK (x2) 15 BIMT7200389A ARM RF (x2) 16 BIMT7200390A GEAR RF (x4) 17 BIMT7200069A LEVER EJECT (x2) 18 BIMT7200373A TAPE GUIDE (x2) 19 BIMT7100467A SHAFT IDLER (x2) 20 BI6107001063 S/P B.TF (x2) 21 BI6107001062 S/P B.TR (x2) 22 BI6107000331 S/P BASE HEAD (x2) 23 BI6107000350 SP ARM CAM LOCK (x2) 24 BI6107000351 S/P ARM RF (x2) 25 BI6602001055 BELT SUB (x2) 26 BI6602001057 BELT MAIN 27 BI6602001056 BELT MAIN 28 BIMT7500049A SOLENOID 20ohm(x2) 29 BIMT59K0021A HEAD 1WAY (HASVH55042)A 30 BIMT59K0020A HEAD 1WAY (HASVH45051)A
Block No. [M][P][M][M]
3-8
Page 51
Electrical parts list

Main board

Block No. [0][1][0][0]
Symbol No.
IC1 LA1823 IC BI113251 IC4 LC72136N IC BI113271 IC301 S3C825A IC BI116791 IC302 BU4051BCF IC BI116691 IC401 HA12237 IC BI115011 IC501 TDA7440D IC BI113231 IC502 JCV8011 IC BI116561 IC503 BA4558F IC BI103952 IC701 S1L9226 IC BI116431 IC702 BA5927S IC BI114091 IC801 GM1117-108 IC BI116441 IC802 NJM7808FA IC BI110061 IC803 SDRAM-16M IC BI116461 IC804 S5L9279 IC BI116401
Q1 KTC3194 TRANSISTOR BI2KTC3194P000V Q2 KTC3195Y TRANSISTOR BI2KTC3195YP000 Q3 DTC114TK TRANSISTOR BI2DTC114TKA011 Q4 DTC114TK TRANSISTOR BI2DTC114TKA011 Q5 DTA114YK TRANSISTOR BI2DTA114YKA011 Q7 2SC3052 TRANSISTOR BI2SC3052FA013H Q8 KTA1267G TRANSISTOR BI2KTA1267GP000 Q302 2SC3052 TRANSISTOR BI2SC3052FA013H Q303 DTC114TK TRANSISTOR BI2DTC114TKA011 Q304 2SC1815 TRANSISTOR BI2SC1815GRP000 Q401 2SC3052 TRANSISTOR BI2SC3052FA013H Q402 2SC3052 TRANSISTOR BI2SC3052FA013H Q403 2SC3052 TRANSISTOR BI2SC3052FA013H Q404 2SC3052 TRANSISTOR BI2SC3052FA013H Q405 DTA114YK TRANSISTOR BI2DTA114YKA011 Q406 DTC323TK TRANSISTOR BI2DTC323TKA011 Q407 KTA1267G TRANSISTOR BI2KTA1267GP000 Q408 DTC114TK TRANSISTOR BI2DTC114TKA011 Q409 DTC323TK TRANSISTOR BI2DTC323TKA011 Q410 KTA1267G TRANSISTOR BI2KTA1267GP000 Q411 DTC114TK TRANSISTOR BI2DTC114TKA011
Q412 KTC3203Y TRANSISTOR
Q413 KTC3200G TRANSISTOR BI2KTC3200GP000 Q414 2SC3052 TRANSISTOR BI2SC3052FA013H Q415 KRA1273Y TRANSISTOR BI2KTA1273YP000 Q416 2SC3052 TRANSISTOR BI2SC3052FA013H Q417 KRA1273Y TRANSISTOR BI2KTA1273YP000 Q418 DTC114TK TRANSISTOR BI2DTC114TKA011 Q419 KRA1273Y TRANSISTOR BI2KTA1273YP000 Q420 DTC323TK TRANSISTOR BI2DTC323TKA011 Q501 2SC3052 TRANSISTOR BI2SC3052FA013H Q502 2SC3052 TRANSISTOR BI2SC3052FA013H Q503 2SC3052 TRANSISTOR BI2SC3052FA013H Q504 KTA1267G TRANSISTOR BI2KTA1267GP000 Q505 DTC114TK TRANSISTOR BI2DTC114TKA011 Q506 KTA1267G TRANSISTOR BI2KTA1267GP000 Q507 DTC114TK TRANSISTOR BI2DTC114TKA011 Q508 2SC1815 TRANSISTOR BI2SC1815GRP000 Q509 DTC114TK TRANSISTOR BI2DTC114TKA011 Q510 DTC114TK TRANSISTOR BI2DTC114TKA011 Q701 KRA1266G TRANSISTOR BI2KTA1266GP000 Q703 KTC3205 TRANSISTOR BI2KTC3205P0008 Q704 2SC1815 TRANSISTOR BI2SC1815GRP000
D1 1SS133 FR DIODE BI31SS133M0007 D2 1SS133 FR DIODE BI31SS133M0007 D3 1SS133 FR DIODE BI31SS133M0007 D4 1SS133 FR DIODE BI31SS133M0007 D5 1SS133 FR DIODE BI31SS133M0007 D6 1SS133 FR DIODE BI31SS133M0007 D7 SVC203 VARACTOR DIODE BI3SVC203CPA000 D8 SVC203 VARACTOR DIODE BI3SVC203CPA000 D9 1SS133 FR DIODE BI31SS133M0007 D10 1SS133 FR DIODE BI31SS133M0007 D11 1SS133 FR DIODE BI31SS133M0007 D12 1SS133 FR DIODE BI31SS133M0007
Part No. Part Name Description Local
BI2KTC3203YP000 8
Symbol No.
D13 UZ3.6BSB Z DIODE BI3UZ3.6BSBM000 D14 1SS133 FR DIODE BI31SS133M0007 D15 1SS133 FR DIODE BI31SS133M0007 D301 1SS133 FR DIODE BI31SS133M0007 D302 1SS133 FR DIODE BI31SS133M0007 D303 1SS133 FR DIODE BI31SS133M0007 D304 1SS133 FR DIODE BI31SS133M0007 D305 1SS133 FR DIODE BI31SS133M0007 D306 UZ4.7BSA Z DIODE BI3UZ4.7BSAM000 D307 1SS133 FR DIODE BI31SS133M0007 D308 1SS133 FR DIODE BI31SS133M0007 D309 1SS133 FR DIODE BI31SS133M0007 D401 1SS133 FR DIODE BI31SS133M0007 D402 1SS133 FR DIODE BI31SS133M0007 D403 1SS133 FR DIODE BI31SS133M0007 D404 1SS133 FR DIODE BI31SS133M0007 D501 1SS133 FR DIODE BI31SS133M0007 D502 1N4001 DIODE BI31N4001M0006 D503 1SS133 FR DIODE BI31SS133M0007 D504 1SS133 FR DIODE BI31SS133M0007 D505 1SS133 FR DIODE BI31SS133N0007 D506 1SS133 FR DIODE BI31SS133M0007
D507 UZ11BSC Z DIODE
D508 1SS133 FR DIODE BI31SS133M0007 D509 1SS133 FR DIODE BI31SS133M0007 D510 1SS133 FR DIODE BI31SS133M0007 D710 UZ3.6BSB Z DIODE BI3UZ3.6BSBM000 D711 UZ3.6BSB Z DIODE BI3UZ3.6BSBM000 D712 1SS133 FR DIODE BI31SS133M0007
L1 BI26027000KM002 FIXED INDUCTOR 2.7uH L2 BI18A843556N000 FILTER BEAD 843556 TB36 L3 BI7A0170 FM COIL 5mmx3.5T L4 BI7A0171 FM COIL FT12 2.5T L5 BI26101000KM002 FIXED INDUCTOR 100uH L6 BI26220000KM002 FIXED INDUCTOR 22uH L7 BI18A843556N000 FILTER BEAD 843556 TB36 L50 BI26221000KM002 FIXED INDUCTOR 220uH L301 BI26100000KN000 FIXED INDUCTOR 10uH L302 BI18A843556N000 FILTER BEAD 843556 TB36 L303 BI18A916121A005 F-BEAD 9M16GD L304 BI18A843556N000 FILTER BEAD 843556 TB36 L501 BI18A843556N000 FILTER BEAD 843556 TB36 L503 BI18A843556N000 FILTER BEAD 843556 TB36 L505 BI18A843556N000 FILTER BEAD 843556 TB36 L702 BI26100000KN000 FIXED INDUCTOR 10uH L801 BI26100000KN000 FIXED INDUCTOR 10uH L802 BI26100000KN000 FIXED INDUCTOR 10uH L803 BI26100000KN000 FIXED INDUCTOR 10uH L804 BI26100000KN000 FIXED INDUCTOR 10uH L805 BI26100000KN000 FIXED INDUCTOR 10uH L806 BI18A916121A005 F-BEAD 9M16GD L807 BI18A843556N000 FILTER BEAD 843556 TB36 L808 BI18A843556N000 FILTER BEAD 843556 TB36 T1 BI2901541 CO. FILTER 450KHz T2 BI605082 AM PACK COIL 7RBW T401 BI605071 BIAS-COIL 864306
ANT BI202426010101 PLATE ANT T=0.3mm CF1 BI29LT10.7MP015 CER.FILTER 10.7MHz CF2 BI29LT10.7MP015 CER.FILTER 10.7MHz CF3 BI29JT10.7MP015 DISCRIMINATOR 10.7MHz CF4 BI29GFMB3TP0151 B P FILTER GFMB3-T CN201 BI12S1800061 FFC CONNECTOR 18P V 1.25mm CN205 BI12S30039 CONNECTOR 3P CN401 BI12S30039 CONNECTOR 3P CN402 BI12S80024 CONNECTOR 8P CN403 BI12S110020V FFC CONNECTOR 11P CN601 BI12S220006 FFC CONNECTOR 22P CN701 BI12S160031V FFC CONNECTOR 16P CN702 BI12P60142U CONN. WIRE 6P CN703 BI12P100035U CONN. WIRE 10P JA302 BI2301201 TERMINAL 4P PST-404 P1 BI11A050M0 BLACK WIRE 50mm X1 BI2100942 CRYSTAL 75KHz
Part No. Part Name Description Local
BI3UZ11BSCM000 0
3-9
Page 52
Symbol No.
X801 BI2102361 CRYSTAL 16.9344MHz XT301 BI2101012 CRYSTAL 32.768KHz XT302 BI29ZTA8.00P015 C. RESONTOR 8MHz XXXXX BI251290G01V MAIN PWB
Part No. Part Name Description Local

Front board

Block No. [0][2][0][0]
Symbol No.
IC201 RPM7138-V4 IC BI115291 IC202 S5G5128A |C BI116661
Q201 DTC114TK TRANSISTOR BI2DTC114TKA011 Q202 DTC114TK TRANSISTOR BI2DTC114TKA011 Q205 DTC114TK TRANSISTOR BI2DTC114TKA011
D201 1SS133 FR DIODE BI31SS133M0007 D202 1SS133 FR DIODE BI31SS133M0007 D206 1SS133 FR DIODE BI31SS133M0007 D207 1SS133 FR DIODE BI31SS133M0007 D208 1SS133 FR DIODE BI31SS133M0007
VR201 BI804401 JOG SWITCH RE012307P
L201 BI26100000KM002 INDUCTOR 10UH L202 BI26010000KM002 INDUCTOR 1uH L203 BI18A843556N000 FILTER BEAD 843556 TB36
CW201 BI12S1800071 FFC CONNECTOR 18P H 1.25mm CW202 BI12P402341 CONN. WIRE 4P CW205 BI12P30232V WIRE 3P FL201 BI2701941 VFD HNA-14MS09 JK201 BI2301481V EARPHONE JACK PJ-310H JK202 BI2301471V AUX JACK PJ-310H-03 LD201 B4531E LED BI28B4531EP0110 LD202 SLR-342 LED BI28SLR342VP010 S201 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S202 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S203 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S204 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S205 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S206 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S207 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S208 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S209 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S210 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S211 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S212 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S213 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S214 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S215 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S216 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S217 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S218 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S219 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S220 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S221 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S222 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S223 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S224 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S225 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S226 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 S227 BI8SKRGAED0P015 TOUCH SWITCH SKRGAED010 W201 BI11AT160B0U BLACK WIRE L=160mm IP W202 BI11AT160B0U BLACK WIRE L=160mm IP XXXXX BI251292G01V FRONT PWB XXXXX BI107481010101 LED HOLDER XXXXX BI202552010101 VFD HOLDER (x2) XXXXX BI202579010101 SENSOR HOLDER XXXXX BI301923010101 RUBBER VFD (x2) XXXXX BI1206341V FLAT CABLE 2P(x2) XXXXX BI1206351V FLAT CABLE 8P
Part No. Part Name Description Local

Amp. board

Block No. [0][3][0][0]
Symbol No.
IC601 STK412-030 IC BI115001
Q601 2SC3052F TRANSISTOR BI2SC3052FA013H Q603 DTA114YK TRANSISTOR BI2DTA114YKA011 Q604 KTB1366Y TRANSISTOR BI2KTB1366Y8V Q605 2SC3052F TRANSISTOR BI2SC3052FA013H Q606 DTC114EK TRANSISTOR BI2DTC114EKA011 Q607 KTA1273Y TRANSISTOR BI2KTA1273YP000 Q608 KTB1366Y TRANSISTOR BI2KTB1366Y8V Q609 2SC3052F TRANSISTOR BI2SC3052FA013H Q610 2SC3052F TRANSISTOR BI2SC3052FA013H
Q611 DTC323TK TRANSISTOR
Q612 DTC323TK TRANSISTOR
Q613 KTA1267G TRANSISTOR BI2KTA1267GP000 Q614 KTA1267G TRANSISTOR BI2KTA1267GP000 Q615 2SC3052F TRANSISTOR BI2SC3052FA013H Q616 2SC3052F TRANSISTOR BI2SC3052FA013H Q617 2SC3052F TRANSISTOR BI2SC3052FA013H Q618 2SC3052F TRANSISTOR BI2SC3052FA013H
Q619 DTC114YK TRANSISTOR
Q620 DTA114YK TRANSISTOR BI2DTA114YKA011 Q621 DTA114YK TRANSISTOR BI2DTA114YKA011 Q622 DTC323TK TRANSISTOR BI2DTC323TKA011 Q623 DTC323TK TRANSISTOR BI2DTC323TKA011
Q624 DTC114YK TRANSISTOR
Q625 DTC114YK TRANSISTOR
Q626 DTC114TK TRANSISTOR BI2DTC114TKA011
D601 1N4003 DIODE BI31N4003SEN000 D602 1N4003 DIODE BI31N4003SEN000 D603 1N4003 DIODE BI31N4003SEN000 D605 1N4003 DIODE BI31N4003SEN000 D606 1N4003 DIODE BI31N4003SEN000
D607 UZ12BSC Z DIODE
D609 UZ30BSD Z DIODE
D610 UZ6.2BSB Z DIODE BI3UZ6.2BSBM000 D611 UZ5.6BSB Z DIODE BI3UZ5.6BSBM000 D613 1N4003 DIODE BI31N4003SEN000 D614 RS402M B RECTIFIER BI3RS402M1 D615 G5SBA60 DIODE BI3G5SBA601
D616 UZ15BSC Z DIODE
D617 UZ15BSC Z DIODE
D618 1SS133 FR DIODE BI31SS133M0007 D619 1SS133 FR DIODE BI31SS133M0007 D620 1SS133 FR DIODE BI31SS133M0007 D621 1SS133 FR DIODE BI31SS133M0007 D622 1SS133 FR DIODE BI31SS133M0007 D623 1SS133 FR DIODE BI31SS133M0007 D624 1SS133 FR DIODE BI31SS133M0007 D625 1SS133 FR DIODE BI31SS133M0007 D626 1SS133 FR DIODE BI31SS133M0007 D627 1SS133 FR DIODE BI31SS133M0007 D630 UZ6.2BSB Z DIODE BI3UZ6.2BSBM000
L601 BI2601141 COIL 3.0uH L602 BI2601141 COIL 3.0uH
CN202 BI12S40047 CONNECTOR 4P V 2.5mm CN602 BI12S200161 SOCKET CONNECTO 2 PINS SOCKET CN903 BI12S90025U CONNECTOR 9P H 2.5mm CW601 BI12S220006 FFC CONNECTOR 22P H 1.25mm JK601 BI2301271 TERMINAL SP PST- 413-151 RY601 BI8RL00191 RELAY 12V W901 BI11A050M0 BLACK WIRE 50mm XXXXX BI251288G01V AMP PWB XXXXX BI202555010101 HEAT SINK transistor
Part No. Part Name Description Local
BI2DTC323TKA011 7 BI2DTC323TKA011 7
BI2DTC114YKA011 7
BI2DTC114YKA011 7
BI2DTC114YKA011 7
BI3UZ12BSCM000 0 BI3UZ30BSDM000 0
BI3UZ15BSCM000 0 BI3UZ15BSCM000 0
3-10
Page 53
Symbol No.
XXXXX BI202603010101 HLDR THMS XXXXX BI12P20205U WIRE 2P L=60mm
Part No. Part Name Description Local

Power trans board

Block No. [0][4][0][0]
Symbol No.
C951 BICT224275M CAPACITOR 0.22UF 275V
Part No. Part Name Description Local
CW902 BI12P90062V WIRE
XXXXX BI201196010101 FUSE HOLDER CX-NV300 XXXXX BI201323010101 TERMINAL 1P XXXXX BI251289G01V PWR TRANS PWB
P=2.5mm L=140mm
3-11
Page 54
Packing materials and accessories parts list
P2
A6
A5
A1
Block No.
M
M
3
M
P5
P3
A7
P7
A2
A3
P4
P9
A8
P8
A10
A9
P10
P6
3-12
P1
Page 55

Packing and Accessories

Symbol No. Part No. Part Name Description Local
A 1 BI4032603U SAFTEY CARD A 2 BI4032823 WARRANTY CARD BT520062 C A 2 BI4032613U REGIST CARD BT510341 J A 3 BI4412931U INST BOOK LVT1215-002A ENG FRE C A 3 BI4412821U INST BOOK LVT1215-001B ENG J A 5 ------------ BATTERY (x2) A 6 BIAN01012 ANT WIRE A 7 BIAN01031 AM LOOP ANT A 8 BI600MXKB4050 REMOTE CONTROL A 9 MXKB4-SPBOX-R SPEAKER R A 10 MXKB4-SPBOX-L SPEAKER L P 1 BI4314201U CARTON C P 1 BI4313931U CARTON J P 2 BI4710312U POLY BAG INST BOOK P 3 BI4710572U POLYBAG LOOP ANT P 4 BI4005355 BAG PV P 5 BI4512831U POLYFORM LEFT UNIT P 6 BI4512841U POLYFORM RIGHT UNIT P 7 BI4511451 SH FOAMED-MAT P 8 BI4710322U POLYBAG UNIT P 9 BI4512891 POLY FORM TOP SPEAKER BOX P 10 BI4512881 POLY FORM BTTM SPEAKER BOX
Block No. [M][3][M][M]
3-13
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