JVC MXKB-30 Service manual

SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MB15720042
MX-KB30
STANDBY/ON
SLEEP
AUX
FM MODE
FM /AM
CD
CD1CD2CD
3
PROGRAM/RANDOM
REPEAT
TAPE
TAPE
A/B
SOUND
VOLUME
MODE
FADE
ACTIVE
SOUND
MUTING
BASS EX.
TURBO
CA-MXKB30SP-MXKB30 SP-MXKB30
Area Suffix
J ------------------- U.S.A. C ----------------- Canada
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB157
2004/2
SPECIFICATION
Amplifier Output Power 150 W per channel, min. RMS, driven into 6 at 1kHz, with no more
than 10% total harmonic distortion Input Sensitivity/Impedance (1 kHz) AUX IN : 300 mV/50 k Speaker terminals 6 - 16 Phones 32 - 1 k
Cassette Deck Frequency Response
Type I (NORMAL) Wow And Flutter 0.15% (WRMS)
CD Player CD Capacity 3 CDs
Dynamic Range 85 dB Signal-To-Noise Ratio 85 dB Wow And Flutter Unmeasurable
Tuner FM Tuner Tuning Range : 87.5 MHz - 108.0 MHz
AM Tuner Tuning Range : 530 kHz - 1 710 kHz
Unit Dimensions 267 mm × 305 mm × 433 mm (W/H/D)
Mass Approx. 8.7 kg (19.2 lbs)
Speaker Specifications (each unit)
Power Specifications Power Requirements AC 120 V , 60 Hz
SP-MXKB30 3-way bass-reflex type Type Woofer: 16 cm (6-5/16") cone × 1 Speaker Unit Mid: 5cm (2") cone × 1
Power Handling Capacity 150 W Impedance 6 Frequency Range 45 Hz - 22,000 Hz Sound pressure level 87 dB/W Dimensions 244 mm × 321 mm × 258 mm (W/H/D)
Mass Approx. 3.6 kg (8.0 lbs)
Power Consumption 135 W (power on mode)
15 mW/ch output into 32
63 Hz - 12 500 Hz
(10-9/16" × 12-1/16" × 17-1/16")
Tweeter: 2 cm (13/16") dome × 1
·m
(9-5/8" × 12-11/16" × 10-3/16")
18 W (in Standby mode)
Design and specifications are subject to change without notice.
1-2 (No.MB157)
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of th is product contains special hardw are and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Pl ug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex­posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal resp onsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical compone nts are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution Burrs formed during molding may be left over on some parts
of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB157)1-3
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser dio de) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sh eet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before instal lation, both sides of the laser di ode on the replacement optica l pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land sections before the flexible wir e is disconnected from the connector on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
CD changer
unit
1-4 (No.MB157)
Flexible cable
Soldering
1.8 Importance administering point on the safety
Caution: For continued protection against risk of fire, replace only with same type 3.15A/250V for F951 and 1.6A/250V for F952. This symbol specifies type of fast operating fuse.
Precaution: Pour eviter risques de feux, remplacez le fusible de surete de F951 comme le meme type que 3.15A/250V, et 1.6A/250V pour F952. Ce sont des fusibles suretes qui functionnes rapide.
^
(No.MB157)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-6 (No.MB157)
SECTION 3
DISASSEMBLY
3.1 Main body
3.1.1 Replacing the fuses (See Fig.1)
• Prio r to performing the following procedure, remove the top
cover. (1) Replace the fuse s inside.
Caution:
Be sure to use fuses with the specified ratings.
3.1.2 Replacing the power IC (See Fig.2)
• Prio r to performing the following procedure, remove the top
cover. (1) Remove the two screws A from the heat sink between the
power IC.
(2) Remove the solder fixing the power IC.
Fuse(F952)
1.6A 250V
Fuse(F951)
3.15A 250V
Fig.1
A
3.1.3 Replacing the heat sink cover (See Fig.3)
(1) Remove four screws B from the rear panel. (2) Pull the heat sink cover outward.
Fig.2
B
Fig.3
(No.MB157)1-7
3.1.4 Removing the top cover (See Fig.4 and 5)
(1) Remove six screws C that retain the top cover from the
panel rear of the body.
(2) Remove six screws D that retain the top cover from the two
sides of the body.
(3) Remove the top cover from the body by lifting it toward the
rear.
Top cover
C
C
Fig.4
Right Front panel assembly
Left Front panel assembly
D
C
D
DD
Fig.5
1-8 (No.MB157)
3.1.5 Removing the CD changer unit
y
(See Fig.6 to 9)
• Prio r to performing the following procedures, remove the top
cover.
Caution:
Although the CD mechanism unit can be removed without removing the CD tray panel, it is still recommended to remove it in order to prevent damage.
• From the fron t panel side of this set, push in the sections marked with arrows and pull out the CD tray toward the front.
• Remove the CD tray panel by pushing both of its extremities upward in the direction of the arrows.
• Push the CD tray deep into the set.
(1) Disconnect the cord wires from the CD board CN703
and
CN203.
(2) From the rear of the set, remove two screws E three screws
F and four screws G on the front panel left and right side.
(3) Handle the CD changer unit rear, take out the unit.
CD tray panel
E
Antenna terminal
F
Accessor terminal
Fig.8
Fig.6
CD changer unit
G
Fig.9
CD tray panel
Fig.7
(No.MB157)1-9
3.1.6 Removing the front panel assembly (See Fig.10 to 11)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Disconnect the parallel wire and the cord wire from the
connectors CN701
(2) Remove one screws H retaining the front panel assembly
onto the bottom of the body.
(3) Remove two screws I on the left and right side of the set
retaining the panel front from the bottom and then remove then GND lug b that comes from the power amp and supply PCB.
(4) Disengage the claws c on both sides of the front panel
assembly and then remove the assembly.
, CN101 on the power amp. board.
*
Fig.10
Power amp and
supply PCB
GND lug b
Fig.11
I
Claw c
1-10 (No.MB157)
3.1.7 Removing the CD board
(See Fig.12 to 13)
• Prio r to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Disconnect the wires from CN603A
on the CD board, which is located on the back side of the CD changer unit.
(2) The four screws J that retain the CD board should be
removed.
(3) Remove the CD board by pulling it toward the side where
the CN601
(4) Using solder, short the CD pickup to connect to short
round.
Caution:
After re-connecting the wires, be sure to remove the shorting solder from the GND connection.
(5) Disconnect the card wire from the connector CN601
main board and then remove the main board.
is located.
, CN603B and CN604
on the
CD PCB
J
J
J
Fig.12
CD PCB
CN601
Short round
Fig.13
(No.MB157)1-11
3.1.8 Removing the CD changer mechanism assembly (See Fig.14 to 15)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Turn the CD changer mech anism cover base an d remove
the screws d connecting the unit to the CD changer mechanism assembly.
(2) Removing four screws e retaining the CD mechanism
holder assembly.
Caution:
When replacing the CD changer mechanism assembly, be sure not to mistake the positions of the silver color and copper color spring.
CD changer unit
CD changer mechanism assembly
Fig.14
e (Silver color)
e (Silver color)
Fig.15
d
e (copper color)
e (copper color)
1-12 (No.MB157)
3.1.9 Removing the CD pickup
r
(See Fig.16)
• Prio r to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the CD changer mechanism.
(1) Widen the section f. (2) While keeping the section f wide open, pu sh the sectio n g
in the direction of the arrow to remove the shaft, and th en remove the CD pickup.
CD pic kup
f
3.1.10 Replacing the loading motor and rotor belt of the CD changer
(See Fig .17)
• Prio r to performing the following procedures, remove the top
cover.
• Al so open the CD changer tray.
(1) Remove the two screws L retaining the CD cha nger tray
loading motor.
(2) Remove the two screws M retaining the gear plate and take
it out, after remove the rotor belt from the pulley.
3.1.11 Replacing the CD turn table and removing the motor
(See Fig. 18)
• Prio r to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
(1) Remove the one screws N retaining the CD (Turn table). (2) Remove the two screws O retaining the sto pper brackets
on both sides of the CD changer unit.
(3) Remove the stopper brackets from both sides of the CD
changer unit.
(4) Pull out the CD tray from the CD chang er unit, all the way
and lift the tray (u/~ ward) to remove.
(5) Remove the gear and after push out the tray motor locker
and pull out the tray motor from the CD tray.
g
Shaft
Fig.16
M
L
Fig.17
Turn table motor
Motor locker
Obligue gea
Fig.18
(No.MB157)1-13
3.1.12 Removing the cassette deck mechanism (See Fig.19)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Z retaining the cassette deck
mechanism.
3.1.13 Removing the earphone jack board (See Fig.20)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove the screw with the washer, P that retains the
earphone jack PCB.
KEY 1 PCB
Front panel assembly
Z
Z
Fig.19
Front panel assembly
Earphone jack PCB
P
3.1.14 Removing the control/FL board (See Fig.21)
• Prior to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Q that retain the control/FL PCB from
the back of the front panel unit.
Q
KEY 2 PCB
Fig.20
Front panel assembly
Q
Control/FL PCB
Fig.21
1-14 (No.MB157)
3.1.15 Removing the switch board and sound mode and CD function switch board
y
(See Fig.20 to 23)
• Prio r to performing the following procedures, remove the top
cover.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Pull out the volume control knob from the front of the front
panel assembly.(Fig.22)
(2) Remove six screws Q retaining the front panel
assembly.(Fig.21) (3) Remove the control/FL board. (4) Remove eleven screws R retaining the switch (key 1)
board.(Fig.20) (5) Remove two screws S retaining the sound mode and CD
function (key 2) switch board.(Fig.21)
Volume Knob
Front panel assembl
Fig.22
Front panel assembly
Volume shaft
Fig.23
(No.MB157)1-15
3.1.16 Removing the leaf switches of the cassette deck mechanism
r
(See Fig. 19 and 26)
• Prior to performing the following procedures, remove the top cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly. (1) Remove the six screws Z that retain the cassette deck
mechanism. (Fig.19) (2) Remove the cassette deck mechanism. (3) Turn the cassette deck mechanism upside down. (4) Remove the solder from around the leaf switches. (5) Pull out the leaf switches from the front side of the cassette
deck mechanism.
3.1.17 Removing the cassette deck main motor, and replacing the main belts (See Fig.19, 24 and 25)
• Prior to performing the following procedures, remove the top
cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Z retaining the cassette deck
mechanism. (Fig.19) (2) Remove the cassette deck mechanism. (3) Remove two screws t retaining the main motor from the
front side of the cassette deck.
Caution:
After attaching the main motor, check the orientation of the motor and the polarity of the wires.
(4) From the backside of the cassette deck, remove the main
motor and two main belts.
Caution:
The lengths of the cassette A(playback only) and cassette B(record/play) main belts are different. When attaching the main belts, use the longer belt for cassette A.
Cassette dec k mechanism
Cassette dec k mechanism
(Bac k side)
Main belt (For B cassete)
Solder side of leaf switch
(Frint side)
t
Fig.24
Casset dec k main moto
Main belt (For A cassete)
Fig.25
1-16 (No.MB157)
Cassette dec k mechanism
(Bac k side)
Fig.26
3.1.18 Removing the cassette deck heads (See Fig. 19 and 27)
• Prio r to performing the following procedures, remove the top
cover and both sides board.
• Also remove the CD changer unit.
• Also remove the front panel assembly.
(1) Remove six screws Z that retain the cassette deck
mechanism. (Fig.19)
(2) Remove the cassette deck mechanism and place it so that
the front side faces up.
(3) Remove the solder from the bottom side of the head
terminal and disconnect the wire. (4) Remove screw U that retains the head. (5) Remove screw V that retains the head. (6) Hold the head and slide it in the direction of the arrow to
remove it.
3.1.19 Removing the 3-pin regulator and bridge diode (See Q904
• Prio r to performing the following procedures, remove the top
cover and both sides board. (1) Remove two screws A that connect the heat sink. (2) Remove two screws W that connect the heat sink. (3) Remove the solder fixing the the 3-pin terminal regulator
Q904
(4) Remove the solder fixing the 4-pin bridge diode (D901,
D914
, Q907, D901, D914 and Fig.28)
, Q907. ).
PB Head
Cassette dec k mechanism
(Front side)
V
U
Fig.27
WA
U
V
REC/PB Head
Fig.28
(No.MB157)1-17
3.1.20 Removing the power amp and supply board and the power trans board
A
(See Fig. 3, 29 to 31)
• Prior to performing the following procedures, remove the top cover and CD changer unit. (1) Remove four screws B from the rear panel. (Fig.3) (2) Pull the heat sink cover outward. (3) Remove four screws AA from the rear panel between the
heat sink holder.
(4) Remove two screws X that retain the speaker terminals
and AUX terminal.
(5) Remove screws YY that retains the rear panel, and then
remove the rear panel.
(6) Disconnect the parallel wires from the connectors FW951
on the power trans board. (7) Remove the clamp of AC power cord from the chassis. (8) Remove four screws AB that retain the pow er trans board
and then remove the assembly.
Fuse(F952)
1.6A 250V
A
Fuse(F951)
3.15A 250V
Fig.29
Power amp and supply PCB
X
Clamp
YY
Fig.30
Rear panel
AB Chassis
Fig.31
1-18 (No.MB157)
SECTION 4
ADJUSTMENT
4.1 Measurement instruments required for adjustment
(1) Low frequency oscillator
This oscillator should have a capacity to output 0dB to
600ohm at an oscillation frequency of 50Hz-20kHz. (2) Attenuator impedance : 600 (3) Electronic voltmeter (4) Frequency counter (5) Wow flutter meter (6) Test tape
VT712 : For Tape speed and wow flutter ( 3kHz)
VT703 : For Head angle (10kHz) (7) Blank tape
TAPE I : AC-225
TAPE II : AC-514 (8) Torque gauge
For play and back tension forward : TW2111A
Reverse : TW2121A
Fast Forward and Rewind : TW2231A (9) Test disc : CTS-1000(12cm),GRG-1211(8cm)
(10) Jitter meter
4.2 Measurement conditions
Power supply voltage : AC 120V (60Hz) Measurement output terminal : Speaker out : TP101(Measuring for TUNER/DECK/CD) : Dummy load 6
4.3 Radio input signal
AM modulation frequency : 400Hz Modulation factor : 30% FM modulation frequency : 1kHz Frequency displacement : 22.5kHz
4.4 Frequency Range
AM : 530kHz~1710kHz FM : 87.5MHz~108MHz
4.5 Standard measurement positions of volume and switch
Power : Standby (Light STANDBY Indicator) Sound Turbo,A,BASS EX : OFF Sound mode : OFF Main VOL. : 0 Minimum Travers mecha set position : Disc 1
4.6 Precautions for measurement
(1) Apply 30pF and 33k<ohm> to the IF sweeper output side
and 0.082<micro>F and 100kohm in series to the sweeper input side.
(2) The IF sweeper output level should be made as low as pos-
sible within the adjustable range.
(3) Since the IF sweep er is a fixed device, there is no need to
adjust this sweeper.
(4) Since a ceramic oscillator is used, there is no need to per-
form any MPX adjustment.
(5) Since a fixed coil is used, there is no need to adjust the FM
tracking.
(6) The input and output earth systems are separated.
In case of simultaneously measuring the voltage in both of the input and output systems with anelectronic voltmeter for two channels, therefore, the earth should be connected particularly.
(7) In the case of BTL connection amplifier, the minus terminal
of speaker is not for earthing. Therefore, be sure not to con­nect any other earth terminal to this terminal. This system is of an OTL system.
(No.MB157)1-19
4.7 Arrangement of adjusting positions
Cassette deck mechanism (Front side)
PB Head
k-A)
(Dec
Head azimuth screw
(Forward side)
Head azimuth screw
erse side)
(Rev
4.8 Tape recorder section
Items
Cassette Head Azimuth Alignments
Measurement
conditions
Test tape : VT703 (10kHz) Measurement output terminal : Left and Right speaker output (6-ohm loaded) or Headphone Output (32-ohm loaded)
REC/PB Head (Deck-B)
Head azimuth screw
(Forw
ard side)
Head azimuth screw
1. Playback the test tape VT703 (10KHz) or equivalent.
2. Adjust the head azimuth screw to obtain maximum
3. Put on the screw lock paint after alignments.
(Reverse side)
Measurement method
output and both output of L / R is in 3dB.
Standard
values
Maximum output
Adjusting
positions
Adjust the head azimuth screw only when the head has been changed.
Recording Bias F
requency Alignment
Test tape : TYPE I AC-514 Measurement output terminal
1. Insert the recording tape in deck-B.
2. Starting the recording.
3. Adjust the oscillation frequency to 80KHz+/-3KHz by core of Oscillation coil of L301.
: Erase head terminal (CN308 8-Pin)
4.9 Tuner section
Items
AM Tracking Alignments
Measurement
conditions
Input signal : 530kHz
600kHz
Adjustment point : Antenna coil (L2)
1. Set the Signal Generator signal to 530KHz the feed to Loop Antenna.
2. Receiving the signal and the adjust the OSC coil (L2) obtain the V.T is 1.40V +/-0.05V.
3. Change the receiving frequency to 600KHz (603KHz).
4. Adjust the Antenna coil ( L2 ) obtain maximum sensitivity. (Adjust the SSG output to out of AGC range.)
AM IFT Alignments
Input signal : 530kHz Adjustment point : IFT (T1)
1. Set the receiving frequency to 530KHz.
2. Feed the 450KHz signal to AM antenna input.
3.Adjust the IFT Block T1 obtain to maximum output. (Adjust the SSG output to out of AGC range.)
Note: The adjustment of CD section is not required.
Measurement method
80kHz+/-3kHz
Standard
values
V. T : 1.40V+/-0.05V
Maximum sensitivity
Maximum output
Use the High­Impedance Probe or Frequency counter input.
Adjusting
positions
Adjust the OSC coil only when the AM coil block has been changed.
Adjust the IFT only when the IFT block has been changed.
1-20 (No.MB157)
SECTION 5
TROUBLESHOOTING
This service manual does not describe TROUBLESHOOTING.
(No.MB157)1-21
1-22 (No.MB157)
VICTOR COMPANY OF JAPAN, LIMITED
AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB157)
Printed in Japan
WPC
SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MB15720042
MX-KB30
STANDBY/ON
SLEEP
AUX
FM MODE
FM /AM
CD
CD1CD2CD
3
PROGRAM/RANDOM
REPEAT
TAPE
TAPE
A/B
SOUND
VOLUME
MODE
FADE
ACTIVE
SOUND
MUTING
BASS EX.
TURBO
CA-MXKB30SP-MXKB30 SP-MXKB30
Area Suffix
J ------------------- U.S.A. C ----------------- Canada
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB157
2004/2
SPECIFICATION
Amplifier Output Power 150 W per channel, min. RMS, driven into 6 at 1kHz, with no more
than 10% total harmonic distortion Input Sensitivity/Impedance (1 kHz) AUX IN : 300 mV/50 k Speaker terminals 6 - 16 Phones 32 - 1 k
Cassette Deck Frequency Response
Type I (NORMAL) Wow And Flutter 0.15% (WRMS)
CD Player CD Capacity 3 CDs
Dynamic Range 85 dB Signal-To-Noise Ratio 85 dB Wow And Flutter Unmeasurable
Tuner FM Tuner Tuning Range : 87.5 MHz - 108.0 MHz
AM Tuner Tuning Range : 530 kHz - 1 710 kHz
Unit Dimensions 267 mm × 305 mm × 433 mm (W/H/D)
Mass Approx. 8.7 kg (19.2 lbs)
Speaker Specifications (each unit)
Power Specifications Power Requirements AC 120 V , 60 Hz
SP-MXKB30 3-way bass-reflex type Type Woofer: 16 cm (6-5/16") cone × 1 Speaker Unit Mid: 5cm (2") cone × 1
Power Handling Capacity 150 W Impedance 6 Frequency Range 45 Hz - 22,000 Hz Sound pressure level 87 dB/W Dimensions 244 mm × 321 mm × 258 mm (W/H/D)
Mass Approx. 3.6 kg (8.0 lbs)
Power Consumption 135 W (power on mode)
15 mW/ch output into 32
63 Hz - 12 500 Hz
(10-9/16" × 12-1/16" × 17-1/16")
Tweeter: 2 cm (13/16") dome × 1
·m
(9-5/8" × 12-11/16" × 10-3/16")
18 W (in Standby mode)
Design and specifications are subject to change without notice.
1-2 (No.MB157)
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of th is product contains special hardw are and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Pl ug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex­posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal resp onsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical compone nts are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution Burrs formed during molding may be left over on some parts
of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby a re critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB157)1-3
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser dio de) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sh eet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before instal lation, both sides of the laser di ode on the replacement optica l pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land sections before the flexible wir e is disconnected from the connector on the CD servo board. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
CD changer
unit
1-4 (No.MB157)
Flexible cable
Soldering
1.8 Importance administering point on the safety
Caution: For continued protection against risk of fire, replace only with same type 3.15A/250V for F951 and 1.6A/250V for F952. This symbol specifies type of fast operating fuse.
Precaution: Pour eviter risques de feux, remplacez le fusible de surete de F951 comme le meme type que 3.15A/250V, et 1.6A/250V pour F952. Ce sont des fusibles suretes qui functionnes rapide.
^
(No.MB157)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-6 (No.MB157)
SECTION 3
DISASSEMBLY
3.1 Main body
3.1.1 Replacing the fuses (See Fig.1)
• Prio r to performing the following procedure, remove the top
cover. (1) Replace the fuse s inside.
Caution:
Be sure to use fuses with the specified ratings.
3.1.2 Replacing the power IC (See Fig.2)
• Prio r to performing the following procedure, remove the top
cover. (1) Remove the two screws A from the heat sink between the
power IC.
(2) Remove the solder fixing the power IC.
Fuse(F952)
1.6A 250V
Fuse(F951)
3.15A 250V
Fig.1
A
3.1.3 Replacing the heat sink cover (See Fig.3)
(1) Remove four screws B from the rear panel. (2) Pull the heat sink cover outward.
Fig.2
B
Fig.3
(No.MB157)1-7
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