JVC MX K30, MX K10UW Service Manual

MX-K10/30

SERVICE MANUAL

COMPACT COMPONENT SYSTEM

MX-K10/30

TENTATIVE

Contents

Safety precautions

Important for laser products

Preventing static electricity

Disassembly method

Adjustment method

1- 2

1- 3

1- 4

1- 5

1-18

2001VICTOR COMPANY OF JAPAN, LTD.

Flow of functional

operation until TOC read

Maintenance of laser pickup

Replacement of laser pickup

Description of major ICs

................

..............

Area Suffix

ASIA LATIN - AMERICA

1-20

1-21

1-22

No.21137

Jul.2002

Safety Precautions

1. This design of this product contains special hardware and many circuits and components specially or safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.

2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.

4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.

5. Leakage currnet check (Electrical shock hazard testing)

After re-assembling the product, always perform an isolation check on the exposed metal

parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.

  Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester",

measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)

  Alternate check method

Plug the AC line cord directly into the AC

outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500

Warning

1. This equipment has been designed and manufactured to meet international safety standards.

2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.

3. Repairs must be made in accordance with the relevant safety standards.

4. It is essential that safety critical components are replaced by approved parts.

5. If mains voltage selector is provided, check setting for local voltage.

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the “ ” mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the J and C version)

! CAUTION

Burrs formed during molding may be left over on some parts of the chassis. Theref ore, pay attention to such burrs in the ca se of pref orming repair of this system.

1-2

Important for laser products

1.CLASS 1 LASER PRODUCT

2.DANGER : Invisible laser radiation when open and

inter lock failed or defeated. Avoid direct exposure to beam.

3.CAUTION :

Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.

4.CAUTION :

laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety

switches.

There are no serviceable parts inside the

The compact disc player uses invisible

5.CAUTION : If safety switches malfunction, the laser is able to function.

6.CAUTION : mance of procedures other than those specified herein may result in hazardous radiation exposure.

CAUTION Please use enough caution not

Use of controls, adjustments or perfor-

to see the be am dire ctly or touch

it in ca se of an adjustment or

operation check.

REPRODUCTION AND POSITION OF LABELS

WARNING LABEL

1-3

Preventing static electricity

1. Grounding to prevent damage by static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

2. About the earth processing for the destruction prevention by static electricity

In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed.

2-1 Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

2-2 Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

3. Handling the optical pickup

1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

4. Handling the CD changer unit (optical pickup)

1. Do not subject the CD changer unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific

details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the CD changer unit. Be careful not to take too long a time when attaching it to the connector.

3. Handle the flexible cable carefully as it may break when subjected to strong force.

4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

Attention when traverse unit is decomposed

*Please refer to "Disa ssembly method" in the text f or pick

up and how to detach the CD changer mechanism.

1. Remove the CD changer unit.

2. Disconnect the harness from connector on the CD motor board.

3. Solder is put up before the card wire is removed from connector Cn601on the main board as shown in Fig.1 and Fig. 2.

(When the wire is removed without putting up solder, the CD

pick-up assembly might destroy.)

4. Please remove solder after connecting the card wire with CN601 when you install picking up in the substrate.

1-4

Disassembly method

Commence disassembly of this set by removing the main units and then proceed to the components and assemblies inside the units.

Replacement of the fuses and the power IC

 Top cover  CD changer unit  Front panel assembly  Chassis unit

 CD changer unit

 Removing the main PCB  Removing the CD changer mechanism assembly  Removing the CD pickup  Replacing the loading motor and belt of the CD changer tray  Replacing the CD tray rotor belt of CD changer, and removing the motor

 Front panel assembly

 Removing the cassette deck mechanism  Removing the earphone jack PCB  Removing the control/FL PCB  Removing the switch PCB and ACTIVE BASS EX. switch PCB  Removing the cassette deck main motor, and replacing the main belts  Removing the leaf switches of the cassette deck mechanism  Removing the cassette deck heads

 Chassis unit

 Removing the 3-pin regulator  Removing the power amp and supply PCB and the Power Trans PCB  Removing the sub power PCB

1-5

Replacement of the fuses and the power IC

 Replacing the fuse s (See Fig.1, Fig.4)

 

Prior to performing the following procedure, remove

the left side BOARD and remove tuner PCB (Fig.4,BB)

1. Replace the fuses inside.

[Caution] Be sure to use fuses with the specified ratings.

 Replacing the power IC (See Fig.2 to 3)

 

Prior to performing the following procedure, remove

top cover.

the

1. Remove the two screws "A" from the heat sinkbetween

the power IC.

2. Remove the solder fixing the power IC.

For MX-K10 Fig.2

1-6

For MX-K30 Fig.3

 Replacing the he at sink cover

1. Remove the six screws "B" from the back panel.

2. Pull the heat sink cover outward.

 Removing the top cover and two sides BOARD

(See Fig.5 and 6)

1. Remove the six screws "C" that retain the top cover from the

rear of the body.

2. Remove the eight screws "C" and "D" that retain the top from

the two sides of the body.

3. Remove the top cover from the body by lifting it toward the

rear.

1-7

 Removing the CD changer unit

(See Fig.7 to 10)



Prior to performing the following procedures, remove the top cover and both sides BOARD.

[Caution] Although the CD mechanism unit can be

removed without removing the CD tray panel, it is still recommended to remove it in order to prevent damage.

a. From the front panel side of this set, push in the sec-

tions marked with arrows and pull out the CD tray toward the front.

b. Remove the CD tray panel by pushing both of its ex-

tremities upward in the direction of the arrows.

c. Push the CD tray deep into the set.

1. Disconnect the card wires from the CD PCB CN703

and CN203.

2. From the rear of the set, remove the two screws "E"

and two serews "G" on the front panel left and right side.

3. Handle the CD changer unit rear, take out unit.

1-8

 Removing the front panel assembly

(See Fig.11 and 12)

 

Prior to performing the following procedures, remove the top cover and both sides board.

 

Also remove the CD changer unit.

1. Disconnect the parallel wire and card wire from the connectors CN702, CN701, CN101, CN850 on the power amp and supply PCB.

2. Remove the two screws "H" retaining the front panel assembly onto the bottom of the body.

3. Remove the screw "I" retaining the cassette deck mechanism and then remove then GND lug "b" that comes from the power amp and supply PCB.

4. Disengage the claws "c" on both sides at the bottom of the front panel assembly and then remove the assembly.

1-9

 Removing the CD PCB

(See Fig.13 and 14)

 

Prior to performing the following procedures, remove

the top cover and both sides board.

 

Also remove the CD changer unit.

1. Disconnect the wires from CN603A, CN603B and CN604 on the CD PCB, which is located on the back side of the CD changer unit.

2. The two screws "J" that retain the CD PCB should be removed.

3. Remove the CD PCB by pulling it toward the side where the CN601 is located.

4. Using solder, short the CD pickup to connect to short round.

[Caution] After re-connecting the wires, be sure to

remove the shorting solder from the GND connection.

5. Disconnect the card wire from the connector CN601 on the main PCB and then remove the main PCB.

1-10

+ 21 hidden pages