JVC MXG-500-UW Service manual

SERVICE MANUAL

COMPACT COMPONENT SYSTEM

MX-G500

STANDBY/ON

SLEEP

AUX

FM/AM

RM–SMXG500 U REMOT

456

APE

MX-G500

Area suffix

UW --- Brazil,Mexico,Peru

UY ---------------- Argentina

STANDB

STANDBY/ON

MX-G

500

SUBWOOFER

EVE

UND

FM MODE

+10

ECH

KARAOKE

FADE T

APE A/B

MUTIN

DISC SKIP

VOL

UME

VOL

UME

–

E CONTROL

EXTENDED SUPER BASS

AUX

PHONES

/ AM

PROGRAMRANDO

EPEAT

REC STAR

D REC

DUBBING

/STO

START

FULL - LOGIC CONTROL

APE

DISPLAY

TAPE BTAPE

COMPU PLAY CONTROL

CD SYNCHRO RECORDIN

SP-MXG500 SP-MXG500CA-MXG500

DISC CHANGE

CD-R/RW PLAYBAC K

SOUND

ODE

CLOCK /TIMER

MIC

LEVEL

MIN MAX

SUBWOOFER

LEVEL

MIC

Contents

Safety Precautions Preventing static electricity Important for laser products Disassembly method Wiring connection Adjustment method

1-2 1-3 1-4 1-5 1-19 1-20

Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Trouble shooting Description of major ICs

1-24 1-25 1-25 1-26 1-29~44

No.21126

Sep. 2002

MX-G500

1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.

2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

3. Many electrical and mechanical parts in the products have special safety-related characteristics. These

characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.

4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.

5. Leakage currnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.

Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).

Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).

0.15 F AC TYPE

1500 10W

Good earth ground

AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)

Place this probe on each exposed metal part.

1. This equipment has been designed and manufactured to meet international safety standards.

2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.

3. Repairs m ust be made in accordance with the relevant safety standards .

4. It is essential that safety critical components are replaced by approved parts.

5. If mains voltage selector is provided, check setting for local voltage.

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

In regard with component parts appearing on the silk-screen pr inted side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.

(This regulation does not correspond to J and C version.)

1-2

Preventing static electricity

MX-G500

1. Grounding to prevent damage by static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

2. About the earth processing for the destruction prevention by static electricity

In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed.

2-1 Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

2-2 Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

3. Handling the optical pickup

1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

4. Handling the traverse unit (optical pickup)

1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.

3. Handle the flexible cable carefully as it may break when subjected to strong force.

4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it

Attention when CD mechanism assembly is decomposed

*Please refer to "Disassembly method" in the text for pick-up and how to detach the CD mechanism assembly.

1. Remove the CD changer unit.

2. Remove the CD changer mechanism.

3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up assembly might destroy.)

4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate.

Card wire

Picup unit connector

Soldering

Fig.2

CD changer unit

Fig.1

Card wire

Picup unit connector

CD changer mechanism

1-3

MX-G500

Important for laser products

1.CLASS 1 LASER PRODUCT

2.DANGER : Invisible laser radiation when open and inter

lock failed or defeated. Avoid direct exposure to beam.

3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.

4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able to function.

6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

Position of labels

CLASS 1 LASER PRODUCT

WARNING LABEL

1-4

MX-G500

Disassembly method

Removing the metal cover (See Fig.1)

Remove the three screws A attaching the metal cover on the back of the body.

Remove the six screws B attaching the metal cover on both sides of the body.

Remove the metal cover from the body by lifting the rear part of the cover.

ONE POINT

How to eject the CD tray (see fig.2)

Although it will end if the OPEN/CLOSE button is pushed when a power supply can be taken, when that is not right, CD tray will be opened manually. Turn the loading pulley gear at the bottom of the CD changer unit as shown in Fig.2 and draw the CD tray toward the front.

Metal cover

(both sides)

Fig.1

Loading pulley gear (See <CD changer unit>fig.1)

Removing the CD tray fitting

(See Fig. 3)

Prior to performing the following procedure, eject the CD tray.

After drawing the lower part of the tray fitting toward

1. the front, remove the five claws. Then, while moving the tray fitting upward, remove it.

Removing the CD changer unit

(See Fig.4 to 7)

Prior to performing the following procedure, remove the metal cover and CD tray fitting.

Remove the card wire attached to CD changer unit on the adhesion tape.

Disconnect the card wire from the connector CW105 on the CD board.

Disconnect the harness from the connector RCW6 on the main board and CW107 on the CD board.

Remove the two screws C attaching the CD changer unit to the rear panel.

Fig.2

Joint

CD tray fitting

Claw

Fig.3

Card wire

CD changer unit

Remove the two screws D attaching the CD changer unit to both sides of the front panel assembly.

Draw the CD changer unit upward from behind while pulling the rear panel outward.

Adhesion tape

Fig.4

1-5

MX-G500

CW105 CW107

Fig.5

CD board

CD changer unit

Main board

RCW6

Front panel

assembly

(both sides)

Rear panel

Fig.6

CD changer unit

Rear panel

Fig.7

Removing the front panel assembly

(See Fig.8 to 10)

Prior to performing the following procedure, remove the metal cover and CD changer unit.

Disconnect the card wire from the connector FCW3 on the main board.

Disconnect the harness from the connector ECW1, JCW1, JCW2 and HCW3 on the main board.

Remove the screw E attaching the earth terminal extending from the cassette mechanism assembly.

Remove the two screws F attaching the front panel assembly to both sides of the body.

Remove the screw G attaching the main board to the front panel assembly.

Remove the screw H attaching the front panel assembly to bottom of the body.

Release the two joints1 and two joints2, and detach the front panel assembly toward the front.

Front panel

assembly

Joint1 (both sides)

(both sides)

FCW3

Main board

JCW2

ECW1

JCW1

HCW3

(fixing the earth wire)

Fig.8

Main board

Voice board

ACW1 ACW2

Amp. board

Front panel assembly

1-6

Fig.9

Joint1 (both sides)

(both sides)

MX-G500

)

Removing the heat sink & amp. board

(See Fig.8, 11 and 12)

Prior to performing the following procedure, remove the metal cover and CD changer unit.

Disconnect the card wire from the connector ACW1 and the harness from the connector ACW2 on the amp. board.

Remove the four screws I attaching the heat sink cover to the rear panel. Remove the heat sink cover.

Remove the four screws J attaching the heat sink and two screws K attaching the speaker terminal to the rear panel.

After moving the heat sink upward, remove the claws. Then pull out the heat sink & amp. board inward. If the voice board is removed at this time, it will be able to work comfortably.

Heat sink

cover

Joint2

Fig.10

(Bottom side

Rear panel

Fig.11

Removing the tuner board (See Fig.12 and 13)

Prior to performing the following procedure, remove the metal cover.

Disconnect the card wire from the connector CON01 on the tuner board.

Remove the two screws L attaching the tuner board to the rear panel.

Removing the rear panel (See Fig.12)

Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amp. board and tuner board.

Remove the two screws M, screw N and three screws O attaching the rear panel.

Claws

Heat sink

Main board

Fig.12

CON01

Rear panel

Speaker terminal

Rear panel

Tuner board

Fig.13

1-7

MX-G500

Removing the main board (See Fig. 14)

Prior to performing the following procedure, remove the metal cover, CD changer unit and rear panel.

Disconnect the card wire from the connector FCW3 and the harness from the connector ECW1, JCW1, JCW2 and HCW3 on the main board.

Disconnect the harness from the connector PCW1 on the fuse board.

Remove the screw G attaching the main board to the front panel assembly. (See Fig.9)

Remove the two screws P attaching the heat sink to the bottom chassis.

Pull out the voice board, if needed.

Removing the power cord (See Fig. 14)

Prior to performing the following procedure, remove the metal cover, CD changer unit and rear panel.

Disconnect the power cord from the connector RCW2 on the trans. board and pull up the power cord stopper upward.

ECW1

HCW3

Fuse board

PCW1

RCW2

Power cord

stopper

Bottom chassis

FCW3

JCW2

JCW1

Main board

Voice board

Heat sin

Trans. board

Fig.14

Power ICs solder point

Heat sink

Amp. board (reverse side)

Removing the power ICs

(See Fig.15 and 16)

Prior to performing the following procedure, remove the metal cover, CD changer unit and heat sink & amp. board.

Unsolder the power ICs solder points.

Remove the four screws Q attaching the power ICs to the heat sink.

Removing the power transformer

(See Fig .17)

Prior to performing the following procedure, remove the metal cover, CD changer unit and heat sink & amp. board.

Remove the screw N attaching the trans. board to the rear panel (see fig.12).

Disconnect the power cord from the connector RCW2 on the trans. board.

Fig.15

Fig.16

Power transformer

Heat sink

Amp. board

Fuse board

PCW1

Trans. board

Disconnect the harness from the connector PCW1 on the fuse board.

Remove the four screws R attaching the power transformer on the bottom chassis.

1-8

Bottom chassis

RCW2

Fig.17

MX-G500

Prior to performing the following procedure, remove the front panel assembly.

Removing the CD switch board (See Fig.1)

Disconnect the card wire from the connector UCW1 on the CD switch board.

Remove the five screws A attaching the CD switch board.

Removing the front board (See Fig.1)

Disconnect the card wire from the connector UCW3, UCW4, UCW5 and UCW6 on the front board.

Remove the six screws B attaching the front board.

Disconnect the card wire from the connector UCW2 on the front board.

Removing the headphone jack board (See Fig.3)

Prior to performing the following procedure remove the front board.

You can pull out the headphone jack board.

Removing the front key board with the mic board (See Fig.2 and 3)

Prior to performing the following procedure, remove the front board.

UCW2 UCW3

UCW4

Front panel assembly (inner side)

CD switch board

UCW1

Front board

UCW5

UCW6

Fig.1

Sound mode knob

Volume knob Mic level knob

Subwoofer level knob

Pull out the sound mode knob, volume knob,

1. subwoofer level knob and mic level knob from front side.

Remove the twelve screws C attaching the front key

2. board.

Remove the front board releasing the two tabs1.

3. Remove the mic board releasing the two tabs2.

4. Disconnect the card wire from the connector UCW7

5. on the front key board, if needed.

Mic board

Tab2

Removing the cassette mechanism assembly (See Fig.3)

Disconnect the card wire from the connector on the mecha. board.

Remove the six screws D attaching the cassette mechanism assembly.

UCW7

Tab1

Mecha.

board

(fixing the earth wire)

Fig.2

Front panel assembly (inner side)

Front key board

Cassette mechanism

Connector

Fig.3

Headphone

jack board

assembly

1-9

MX-G500

Prior to performing the following procedure, remove the CD changer unit.

Removing the CD tray (See Fig.1 and 2)

Turn the black loading pulley gear on the under side of the CD changer unit in the direction of the arrow and draw the CD tray toward the front until it stops.

Disconnect the card wire from connector CW103 on the CD board.

Push down the two tray stoppers marked a and pull out the CD tray.

Loading pulley

gear

CD changer uint (reverse side)

CD tray

CD board

CW103

Fig.1

a (Tray stopper)

Reinstall the CD tray (See Fig.3 and 4)

Align the gear-cam with the gear-tray as shown fig.3, then mount the CD tray.

When assembling the CD tray, take extreme care not engage with gear - synchro.

Gear-cam

Gear-convert

Gear-cam

timing point

CD tray

(Tray stopper)

CW103 (on the CD board)

Fig.2

Gear-tray

Gear-synchro

Gear-convert

1-10

Gear-tray

CD tray

Gear-tray

Fig.3 Fig.4

MX-G500

Removing the sensor board (See Fig.5)

Prior to performing the following procedure, remove the CD tray.

Remove the screw A attaching the sensor board on the CD tray.

Remove the sensor board releasing the two tabs a.

Disconnect the harness from the connector CW1 on the sensor board.

Removing the turn tray motor (See Fig.6 and 7)

Prior to performing the following procedure, remove the CD tray and sensor board.

Remove the screw B attaching the turn tray. Detach the turn tray from the base tray.

Pull outward the tab b attaching the turn tray motor on the base tray and detach the turn tray motor.

CD tray (reverse side)

CW1

Tab a

Sensor board

Fig.5

Turn tray

Introductory notes: Base tray + Turn tray = CD tray

Base tray

Fig.6

Turn tray motor

Base tray (upper side)

Tab b

Fig.7

1-11

MX-G500

Removing the belt, the CD board and the switch board (See Fig.8 and 9)

Prior to performing the following procedure, remove the CD tray.

Detach the belt from the pulley on the upper side of the CD changer unit (Do not stain the belt with grease).

Disconnect the card wire from the pickup unit connector on the under side of the CD changer unit.

Attention : Solder is put up before the card wire is removed from the pick-up unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up unit assembly might destroy.)

Disconnect the motor wire harness from connector on the CD board.

Remove the screw C attaching the switch board and release the two tabs e attaching the switch board outward and detach the switch board.

Remove the two screws D attaching the CD board. First release the two tabs f and two tabs g attaching the motor, then release the CD board.

If the tabs f and g are hard to release, it is recommendable to unsolder the two soldered parts on the motor terminal of the CD board.

Tabs e

Switch board

CW3

CD changer unit

Fig.8

CD board

Tabs g

Soldered parts

CD mechanism board

motor connecter

Pickup unit connector

Card wire

Belt

Motor

Tabs f

1-12

Soldering

Picup unit connector

Fig.9

Removing the CD mechanism holder assembly (mechanism included)

(See Fig.10 to 13)

Disconnect the harness from connector on the CD mechanism board in the CD mechanism assembly on the under side of the CD changer unit. Disconnect the card wire from the pickup unit connector.

Attention : Solder is put up before the card wire is removed from the pick-up unit connector on the CD mechanism assembly. (Refer to Fig.9) (When the card wire is removed without putting up solder, the CD pick-up unit assembly might destroy.)

MX-G500

Motor connecter

CD changer unit

CD mechanism holder assembly

Pickup unit connector

Remove the screw E attaching the shaft on the right side of the CD mechanism holder assembly. Pull outward the stopper fixing the shaft on the left side and remove the CD mechanism holder assembly from behind in the direction of the arrow y.

Turn the CD mechanism holder assembly half around the lift up slide shaft h of the CD mechanism holder assembly until the turn table is reversed, and pull out the CD mechanism holder assembly.

Lift up slide shaft

Fig.10

Stopper

CD mechanism holder assembly

Fig.11

Lift up slide shaft n

CD mechanism holder assembly

Fig.13

CD mechanism holder assembly

Fig.12

1-13

MX-G500

•

Removing the CD mechanism holder from the CD chager unit. (Refer to "Removing the CD mechanism holder assembly" )

Removing the pickup unit (

1. Removing the cut washer on the feed gear sleeve and pull out the feed gear.

2. Remove the two screws A fixing the pickup shaft.

3. Removing the pickup unit.

Removing the motor board

1. Unsolder the motor terminal on the motor board.

2. Remove the moter board.

Removing the feed motor (

Remove the two motor fixing screws at B and removing the feed motor.

See Fig.1)

(See Fig.2)

See Fig.1)

Motor board

Shutter

Cut washer

Fig.1

Unsolder

Pickup unit

Feed motor

Shaft

Feed Gear

Removing the spindle motor

The spindle motor cannot be removed as a single unit. When removing the spindle motor, change the chasis and turntable together as aunit.

Spindle motor

Unsolder

Fig.2

1-14

MX-G500

Removing the record/playback mechanism.

Removing the R/P head.

1. Remove the screw A on the right side of the R/P head.(Fig.1, Fig.2)

2. Remove the screw B on the left side of the

R/P head.(Fig.1, Fig.2)

Remove the erase head.

Remove the screw C fixing the erase head.(Fig.1)

Removing the pinch roller.

1. Pull out the pinch roller by opening the pinch roller stopper outward to unlock .(Fig.3)

2. When reassembling the pinch roller, refer to fig. 4 to hook up the spring.

R/P Head

E. Head

Stoppsr

Fig.1

Pinch roller assembly

Spring

Pinch roller

Return spring

R/P Head

Fig.2

Pinch roller

Fig.3

Pinch roller

stopper

Pinch roller

spring

Return spring

Fig.4

1-15

MX-G500

Removing the motor.

1. Remove the two screws D fixing the motor. Be careful to grease's splash when the drive belt comes off.(Fig.5, Fig.6)

2. Unsolder the motor terminal.(Fig.5)

Removing the mechanism board.

coil terminal.(Fig.5)

2. Remove the two screws E fixing the board.(Fig.5)

capstan shaft, then remove the flywheel. When reassembling the flywheel, be sure to use new washers as they cannot be reused.(Fig.8, Fig.9)

Unsolder the four parts a on the solenoid

3. Unhook the three parts b from the board.(Fig.5)

4. Remove the mechanism board.(Fig.5)

Removing the flywheel.

Remove the cut-washers at c and d from the

Mecha.

Drive belt (Flat)

board

Motor

terminal

Fig.5

Drive belt

Fig.6

Drive belt

Motor

1-16

Sleeve

Flywheel

Washer

Fig.9

Sleeve

FR belt

Capstan

washer

Flywheel

Fig.7

FR belt

Fig.8

Capstan

washer

Flywheel

MX-G500

< Speaker section >

It is exchange in a unit. Please do not decompose as much as possible.

Removing the side panel (See Fig. 1)

Remove the five screws A attaching the side panel and remove the side panel.

NOTES : It will be good to use the tool with a flat tip, since a boss's portion is pasted with adhesives. Please take care not to damage the cabinet at this time.

Removing the side speaker (See Fig. 2 and 3)

(long wood screw)

Side panel

(short wood screw)

Fig.1

Side speaker

Boss and adhesion

A(long screw)

Boss and

adhesion

Front panel

Prior to performing the following procedure, remove the side panel.

Remove the four screws B attaching the side speaker.

Pull out the side speaker and remove the speaker cord from the speaker terminal.

Fig.2

Side speaker

Speaker terminal

Fig.3

1-17

MX-G500

Removing the front panel (See Fig. 4 and 5)

Prior to performing the following procedure, remove the side panel.

Remove the four bosses and remove the front panel.

Notes: It will be good to use the tool with a flat tip, since it is hard to remove. Please take care not to damage the cabinet at this time.

ONE POINT

First, it is from here. This crevice is used.

Removing the tweeter (See Fig. 5)

Prior to performing the following procedure, remove the side panel and front panel.

Remove the cord from the speaker terminal.

1. Remove the two screws C attaching the tweeter on

2. the front panel (inner side).

The tool with

a flat tip

Front panel

Fig.4

Tweeter

Code

Speaker terminal

Removing the woofer (See Fig. 5 and 6)

Prior to performing the following procedure, remove the side panel and front panel.

Remove the four screws D attaching the woofer and

1. remove the woofer.

Remove the cord from the speaker terminal.

2. Remove the packing.

1-18

Woofer

Fig.5

Woofer (reverse side)

Fig.6

Boss

Front panel

Code

Speaker terminal

Packing

MX-G500

Wiring connection

Amp. board

UCW7

3809-001315

MCW1

Mic board

MCW2

Front key board

AH39-00246A

ACW2

ACW1

3809-001224

CD switch board

UCW1

AH39-00245A

MCW3

AH39-00248A

9 0

AH39-00244A

UCW2

UCW3

Front board

RCW2

PCW1

RFS3

RFS5

RFS6

UCW4

RFS4

RFS7

UCW6

UCW5

RFS8

RFS2

Power transformer

3809-001121

CD mechanism

AH39-20561P

CW2

3809-001185

AAN1

CW1

CW3

AH38-12001A

CW102

Color codes are shown below. 1 Brown 2 Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet

8 Gray 9 White 0 Black

CW103

CW105

CW107

CD board

CW3

CW101

CW104

CW106

3809-001034

AH39-20025S

AH39-00096B

3809-001228

3809-001184

3809-001222

CW302

CW301

Voice board

FCW1

OCW

RCW6

FCW2

KCW2KCW1

HCW3

Tuner board

JCW1

CON01

Main board

JCW2

FCW3

ECW1

RW2

RW1

HCW2

AH39-00247A

Headphone J.board

AH39-00022A

AH39-20002D

1-19

MX-G500

Adjustment method

1. Tuner

Received FREQ.

Adjustment point

Output

* Adjustment Location of Tuner PCB

AM(MW) OSC Adjustment

9kHz step : 531~1602kHz 10kHz step : 530~1710kHz

1~7.0V 0.5V

MAIN PCB

GND

AM(MW) RF Adjustment ITEAM

594 KHz 600 KHz

Maximum Output(Fig.1)

TESTER

1-20

Fig.1 OSC Voltage

FM THD Adjustment

MX-G500

SSG FREQ.

98 MHz

Adjustment point

FM DETECTOR COIL

(FM DET) Output

60 dB

Minumum Distortion (0.4% below) (Fig.2)

FM Search Level Adjustment

SSG FREQ. Adjustment

point

(SVR1)

BEACON SENSITIVITY SEMI-VR(20K

98 MHz

Output GND

FM S.S.G

FM Antenna Terminal

SET

Oscilloscope

Input

Speaker Terminal

output

Input

Distortion Meter

Fig.2 IF CENTER and THD Adjustment

28 dB

)

FM Antenna

SET

Output

28 dB(

2dB)

Adjust SVR1 so that "TUNED" of FLT is lighted (Fig.3)

*Adjust FM S.S.G level to 28dB

AM(MW) I.F Adjustment

SSG FREQ. Frequency

450 kHz 522 kHz

Adjustment point

AM IF

Maximum output (Fig.4)

FM S.S.G

GND

FM IN

Fig.3 FM Auto Search Level Adjustment

60cm

OUTPUT

AM SSG 450KHZ

AM ANT IN

20 k

AM IF

Speaker Terminal

INPUT

VTVM Oscilloscope

OUTPUT

Fig.4 AM I.F Adjustment

1-21

MX-G500

2. Cassette Deck

To adjust tape speed

Notes

1) Measuring tape: i) VT-712/MTT-111(or equivalent) (Tapes recorded with 3kHz) ii) AC-225/MTT-5512(or equivalent)

2) Connect the cassette deck to the frequency counter as in fig.1.

Cassette Deck

SPK OUT

Frequency Counter

output

Fig.1

Pre-Setup Condition

NOR

1 3KHz

SPEED Control

OUT (connected to the frequencycounter)

1) Deck 1:VT-712

2) Press PLAY SW button

To Adjust

Turn VSR1 to left and right (FRONT PCB)

3) Deck 2:Same as above

To adjust plabyback level/REC

Notes

1) Before the actual adjustment, clean the play/recording head.

2) Measuring tape : i) VT-703/MTT-114N(or equivalent 10kHz AZIMUTH control)

ii) AC-225/MTT-5512(or equivalent)

3) The cassette deck is connections as shown in fig.2.

Cassette Deck

SPK OUT

(GND)

Fig.2

VTVM

In Out

RemarkStandardPre-SetupItemStep

range

Oscilloscope

1. Adjust Deck 1 Play Level

Pre-Setup Condition

AZIMUTH1 SPK OUT

(VTVM is connected to the scope)

1-22

After putting VT-703 into Deck 1

- Press FWD PLAY button.

To Adjust

Turn the control screw to as shownin Fig.3.

Max output and same phase (both channels)

RemarkStandardPre-SetupItemStep

After adjustment secure it with REGION LOCK.

2. Adjust Deck 2 Play Level/REC BIAS

MX-G500

AZIMUTH1

Recording Bias Voltage

Pre-Setup Condition

SPK OUT (VTVM is connected to the scope)

Fig.4

Recording /Play head

After putting VT-703 into Deck 2

1)Press FWD PLAY button.

After putting AC-225 into Deck 2

1)Press REC PLAY button.

2)MAIN PCB JCW3, connectted to VTVM

To Adjust

Turn the control screw to as shown in Fig.3.

Turn JSR2L, JSR2R to the right and left

Max output and same phase (both channels)

7mV(

0.5mV)

RemarkStandardPre-SetupItemStep

After adjustment secure it with REGION LOCK.

AZIMUTH control screw

Audio OSC.

Fig.3

AUX IN

SET (MAIN PCB)

LINE OUT

JCW3

Fig.4

VTVM

IN OUT

Oscilloscope

1-23

MX-G500

Flow of functional operation until TOC read

Power ON

Play Key

RESET a CD LSI

Check Point

Confirm that the voltage at the pin17 of KB9226(IC101) is "L" "H".

LIMIT SW ON

SET Default value of TE gain, TE balance

Automatic adjusting of

focus bias

Automatic adjusting of

FE offset

Automatic adjusting of

TE offset

LASER power ON

Detection of disk

Confirm that the voltage at the pin33 of KB9226(IC101) is "H" "L" "H".

Confirm that the voltage at the pin37 of KB9226(IC101) is 3.5V.

Tracking error waveform at TOC reading

Pin 34 of KB9226 (IC101)

2.50V

Approx

0.4V

Disc states to rotate

Approx.3.7sec

Disc is rotated

Automatic adjusting of

TE balance

Automatic adjusting of

TE gain

TOC reading

Play a disc

Confirm that the signal from pin24 of KB9226(IC101) is 3.5V as a accelerated pulse during approx.1.96s.

Confirm the waveform of the Tracking error signal at the pin 34 of KB9226(IC101).

Confirm the eye-pattern at the pin2 of KB9226(IC101).

1-24

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