CD-R/-RW/-ROM (CD/VCD/SVCD/MP3/WMA/MPEG1/MPEG-2/ASF*2/JPEG/DivX*2 format)
DVD-R/-RW (DVD Video/DVD Video Recording (VR)/
MP3/WMA/MPEG-1/MPEG-2/ASF*2/JPEG/DivX*2 format)
+R/+RW (DVD Video format)
V , (adjustable with the voltage selector), 50 Hz / 60 Hz
95 W (CA-MXDK1/ CA-MXDK15)
17 W (CA-MXDK1/ CA-MXDK15)
Ω
× 337 mm × 370 mm (W/H/D)
Ω at 1 kHz
Ω at 63 Hz
1-2 (No.MB515)
Speaker section
(except for MX-DK5)
Main speakers
(SP-MXDK3F/
SP-MXDK1F/
SP-MXDK15F)
Subwoofer
(SP-MXDK3W)
(only for MX-DK3)
Type3-Way 3-Speaker Bass Reflex Type (Magnetically-Shielded Type)
SpeakersWoofer16 cm cone × 1
Midrange5 cm cone × 1
Tweeter2 cm dome × 1
Power handling capacity100 W (SP-MXDK3F)
Impedance6 Ω
Frequency range45 Hz - 20 000 Hz
Sound pressure level85 dB/W·m
Dimensions (approx.)215 mm × 337 mm × 259 mm (W/H/D)
Mass (approx.)3.7 kg each
Type1-Way Bass Reflex Type (Magnetically-Shielded Type)
Speaker16 cm cone × 1
Power handling capacity100 W
Impedance6 Ω
Dimensions (approx.)215 mm × 337 mm × 259 mm (W/H/D)
Mass (approx.)3.5 kg
*1: Measured at 1 kHz, with tape recording signal 400 mV)
*2: CA-MXDK5 only
Design and specifications are subject to change without notice.
80 W (SP-MXDK1F/SP-MXDK15F)
(No.MB515)1-3
SECTION 1
PRECAUTION
1.1Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity
in the following manner. Connect a 1,500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
0.15 F AC TYPE
Place this
probe on
1500 10W
Good earth ground
1.2Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
each exposed
metal part.
1-4 (No.MB515)
1.5Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.6Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connecto on the servo board. (If the card wire
is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
DVD changer mechanism assembly
DVD servo board
Switch board
DVD traverse mechanism assembly
(No.MB515)1-5
1.8Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
1-6 (No.MB515)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB515)1-7
SECTION 3
DISASSEMBLY
3.1Main body
3.1.1 Removing the metal cover
(See Fig.1, 2)
(1) Remove the six screws A attaching the metal cover. (See
Fig.1)
(2) Remove the two screws B attaching the metal cover. (See
Fig.2)
L
A
A
K
J
A
A
A
Fig.1
B
Fig.2
1-8 (No.MB515)
3.1.2 Removing the DVD mechanism assembly
(See Fig.3)
(1) Disconnect the card wires from connector CN300
and CN303 of the main board.
(2) Remove the three screws C attaching the DVD mecha-
nism assembly.
, CN301
CN300
CN302
CN301
C
Fig.3
(No.MB515)1-9
3.1.3 Removing the front panel assembly
(See Fig.4 to 7)
(1) Disconnect the connector wires from connector CN103
the transformer board. (See Fig.4)
(2) Disconnect the card wires from connector CN303
and CN307 of the main board. (See Fig.5)
(3) Disconnect the connector wire from connector CN140
the amplifier board. (See Fig.6)
(4) Remove the two screws D attaching the front panel assem-
bly from bottom side of main body. (See Fig.7)
(5) Remove the one screw E attaching the front panel assem-
bly from left side of main body. (See Fig.4)
(6) Remove the one screw F attaching the front panel assem-
bly from right side of main body. (See Fig.5)
(7) Remove the one screw G attaching the earth wire from
switch board to main board. (See Fig.5)
(8) Disengage the hook a and hook b of the both side of the
front panel and then take out the front panel assembly.
(See Fig.4, 5)
3.1.4 Removing the center chassis
(See Fig.1, 5)
(1) Disconnect the connector wire from connector CN330
the main board. (See Fig. 5)
(2) Remove the one screw H attaching the center chassis.
(See Fig. 5)
(3) Remove the two screws J attaching the center chassis.
(See Fig. 1)
, CN306
of
of
of
H
F
CN307
CN306
CN313
b
CN303
CN330
G
Fig.5
CN335
CN309
CN312
CN314
d
CN311
3.1.5 Removing the tuner pack
(See Fig.1, 5)
(1) Disconnect the card wire from connector CN335
main board. (See Fig. 5)
(2) Remove the two screws K attaching the tuner pack. (See
Fig.1)
of the
CN103
E
CN140
Fig.6
ca
1-10 (No.MB515)
Fig.4
D
Fig.7
3.1.6 Removing the rear panel
(See Fig.1, 4, 5, 8 and 9)
(1) Disconnect the parallel wire from connector CN210
sub woofer jack board. (See Fig.8)
(2) Remove the one screw L attaching the rear cover. (See
Fig. 1)
(3) Remove the twelve screws M attaching the rear panel.
(See Fig. 9)
(4) Disengage the hook c and hook d of the rear panel and
then take out the rear panel. (See Fig.4, 5)
of the
CN210
Fig.8
3.1.7 Removing the main board
(See Fig. 5)
(1) Disconnect the card wire from connector CN312
and CN314 of the main board.
(2) Disengage the connector CN309 and CN311 connect to
primary board and main board and then take out the main
board to upward.
, CN313
MMMM
Fig.9
(No.MB515)1-11
3.1.8 Removing the primary board
(See Fig. 10)
(1) Disconnect the connector wire from connector CN119
the transformer board.
(2) Remove the one screw N attaching the primary board.
3.1.9 Removing the heat sink
(See Fig. 11)
(1) Remove the five screws P attaching the heat sink.
of
CN119
N
Fig.10
3.1.10 Removing the regulator board
(See Fig. 12)
(1) Disconnect the connector CN160
and regulator board.
P
Fig.11
connect to primary board
1-12 (No.MB515)
CN160
Fig.12
3.1.11 Removing the cassette mechanism assembly
(See Fig.13)
(1) Remove the six screws Q attaching the cassette mecha-
nism assembly.
3.1.12 Removing the switch board
(See Fig.14)
(1) Take out the volume knob.
(2) Remove the twelve screws R attaching the switch board.
Q
Q
Fig.13
R
3.1.13 Removing the FL board
(See Fig.15)
(1) Remove the four screws S attaching the FL board.
(2) Remove the two screws T attaching the open/close switch
board.
R
Fig.14
SS
T
Fig.15
(No.MB515)1-13
3.2DVD mechanism
3.2.1 Removing the traverse mechanism
(See Fig.1 to 6)
(1) Remove the two screws A attaching the tramecha holder
from top side of DVD mechanism assembly. (See Fig.1)
(2) Remove the two screws B attaching the DVD module
board. (See Fig.2)
(3) Remove the four screws C attaching the CB holder and
take out it. (See Fig.3)
(4) Remove the four screws D attaching the traverse mecha-
nism. (See Fig.4)
(5) Solder the solder part of DVD pick up. (See Fig.5)
(6) Disconnect the card wire from CN101
DVD module board. (See Fig. 6)
Caution:
• Solder the short land section on the DVD pickup before dis-
connecting the card wire from the connector on the DVD
pickup. If the card wire is disconnected without attaching solders, the pickup may be destroyed by static electricity.
• When attaching the DVD pickup, be sure to remove solders
from the short land section after connecting the card wire to
the connector on the DVD pickup.
and CN201 on the
A
Clamper base
B
A
DVD mechanism assembly
Fig.1
DVD mechanism assembly
B
1-14 (No.MB515)
DVD module board
Fig.2
DVD module board
Solder short land section
Fig.5
C
C
CC
Fig.3
DVD mechanism assembly
Traverse mechanism assembly
DVD module board
CN101
CN201
Fig.6
DD
Fig.4
(No.MB515)1-15
3.2.2 Removing the pickup assembly
(See Fig.7 to 11)
(1) Remove the two rod springs pressing the guide shaft. (See
Fig.7)
(2) Remove the screw E and F attaching the spring holder.
(See Fig.8)
(3) Remove the read screw from traverse mechanism assem-
bly. (See Fig.9)
Caution:
When remove the lead screw, do not loss the middle
gear. (See Fig.10 and 11)
(4) Remove the bar spring pressing the shaft. (See Fig.10)
(5) Take out the pickup assembly from traverse mechanism
chassis by order. (See Fig.11)
(SHAFT)
(T.TABLE)
HOOK
(BAR SPRING)
Fig.10
ROD SPRINGROD SPRING
Fig.7
Spring holder
Fig.8
order 2
order 3
order 1
Fig.11
EF
Middle gear
1-16 (No.MB515)
Lead screw
Fig.9
3.2.3 Removing the feed motor assembly
(See Fig.12)
(1) Remove the one screw G attaching the feed motor assem-
bly.
(2) Remove the feed motor wires from solder part of spindle
motor board.
Splder part
3.2.4 Removing the spindle motor assembly
(See Fig.13)
(1) Remove the two screws H attaching the spindle motor from
spindle motor board.
Middle gear
Lead screw
Fig.12
H
Spindle motor
Fig.13
G
(No.MB515)1-17
3.2.5 Removing the tray assembly
(See Fig.14 & 15)
(1) Remove the two screws J attaching the clamper base.
(See Fig.14)
(2) Remove the one screw K attaching the shaft guide from
bottom side. (See Fig.14)
(3) Remove the two screws L attaching the shaft guide from
top side. (See Fig.15)
Caution:
When attach the tray assembly, boss of loading sub assembly
should attach to guide of bottom side at tray assembly. (See
Fig.15)
J
order 1
order 2
clamper base
L
K
Fig.15
[bottom side]
Fig.14
1-18 (No.MB515)
SECTION 4
ADJUSTMENT
4.1ATTENTION IN SERVICE OF DVD SECTION
(1) When pickup, Flash ROM ,DVD module board were changed, initialize EEPROM by all means.
(2) When full initialization was excuted, excute learning with a DVD test disc by all means.
Test disc : VT-501, VT-502
Learning method : It is adjusted automatically by normal playback of a DVD disc.
4.2TEST MODE
In DVD test mode, initialization processing, the version of a microcomputer, a front end check, JITTA, and a laser current value
are indicated.
StepOperationFunctionRemarks
1The AC code is pulled
out, The STOP and
PLAY key of a main unit
are pushed simultaneously.
The AC code is inserted
2Version display
with the state of 1.
Push the PAUSE key of a
1
main unit.
NORMAL initialization
Push the STOP+POWER+
2
10 key of a remote control
for a long time.
FULL initialization
Push the STOP+POWER+
3
9 key of remote control.
It is made POWER ON in test
mode, and VERSION is displayed
on FL.
* segment of FL is RDS on at the
time of the completion of
initialization.
* segment of FL is COLT START
on at the time of the completion
of initialization.
Display the version of a micom
on FL.
FL display
12345678
TEST J C #
TJC#
TJC#
aa .cc
bbb
__ _
DVD
_
ee ee
.
dd5sec
**
**
**
temporary
5sec
temporary
The version code is as the
following.
0x01: JC 0x02: 1U 0x03: D
0x04: E 0x05: 2U 0x06: 3U
0x07: UB 0x08: UT 0x09: 4U
0x0a: UY 0x0b: EE 0x0c: UF
Region code display
0x00: 0(Free) 0x01: 1 0x02: 2
0x04: 3 0x08: 4 0x10: 5 0x20: 6
0x40: 7 0x80: 8
"X" is indicated at the time as the
one except for the above.
The study state and an
initialization state from a back
end are displayed on the 10th
and 11th figure of FL display.
0xFF : Blank display
The study state(The 10th figure)
0x03: DVD Study un-completing,
CD Study un-completing. ("3")
0x02: DVD Study completing,
CD Study un-completing. ("2")
0x01: DVD Study un-completing,
CD Study completing. ("1")
0x00: DVD Study completing,
CD Study completing. ("0")
The initialization state
(The 11th figure)
0x03: FULL initialization end
("3")
0x00: NORMAL initialization end
("0")
0xFF: Initialization un-ending.
("Blank")