(1) The design of this product contains special hardware,
many circuits and components specially for safety
purposes. For continued protection, no changes should be
made to the original design unless authorized in writing by
the manufacturer. Replacement parts must be identical to
those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by ( ) on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list of
Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : ( ) side
GND, the ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND at the same time with a
measuring apparatus (oscilloscope etc.). If above note will
not be kept, a fuse or any parts will be broken.
(5) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer's replacement components.
(6) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output terminals,
Control knobs, metal cabinet, screw heads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second. (.
. . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.). Use
an AC voltmeter having 1000Ω per volt or more
sensitivity in the following manner. Connect a 1500Ω
10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth
ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured must
not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
GOOD EARTH GROUND
1500 10W
PLACE THIS PROBE
ON EACH EXPOSED
ME TAL PAR T
(No.YA209)1-3
1.2INSTALLATION
1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling
efficiency may deteriorate and temperature inside the unit will
rise. The temperature sensor that protects the unit will be
activated when internal temperature exceeds the pre-determined
level and power will be turned off automatically.Therefore,
please make sure pay attention not to block the heat dissipation
vent as well as the ventilation outlet behind the unit and ensure
that there is room for ventilation around it.
Ventilation hole
Ventilation hole
1.2.3 INSTALLATION REQUIREMENTS
To ensure safety in an emergency such as an earthquake, and
to prevent accidents, ensure that measures are taken to prevent
the TV dropping or falling over.
Use the supplied screws to firmly attach the supplied hooks
(OPTION) to the back of the TV, and use commercially available
cord to fix the TV to rigid components such as walls and columns.
Wall
Hook
The hook for fall
prevention(option)
It fixes in a band.
TV Stand
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified
below, between the unit with and the surrounding walls, as well
as the floor etc.Install the unit on stable flooring or stands.Take
precautionary measures to prevent the unit from tipping in order
to protect against accidents and earthquakes.
150 mm
200 mm
150 mm
200 mm
50 mm
*Diagram differs from actual appearance.
1.2.4 NOTES ON HANDLING
(1) WHEN TAKING UNIT OUT OF A PACKING CASE
When taking the unit out of a packing case, do not grasp
the upper part of the unit. If you take the unit out while
grasping the upper part, the LCD PANEL may be damaged
because of a pressure. Instead of grasping the upper part,
put your hands on the lower backside or sides of the unit.
(2) AS FOR PRESSING OR TOUCHING A SPEAKER
Be careful not to press the opening of the speaker in the
lower part of the unit and around them since the decorative
sheet on the surface of the openings may be deformed.
1-4 (No.YA209)
1.3HANDLING LCD PANEL
1.3.1 PRECAUTIONS FOR TRANSPORTATION
When transporting the unit, pressure exerted on the internal LCD
panel due to improper handling (such as tossing and dropping)
may cause damages even when the unit is carefully packed. To
prevent accidents from occurring during transportation, pay
careful attention before delivery, such as through explaining the
handling instructions to transporters.
Ensure that the following requirements are met during
transportation, as the LCD panel of this unit is made of glass and
therefore fragile:
(1) USE A SPECIAL PACKING CASE FOR THE LCD PANEL
When transporting the LCD panel of the unit, use a special
packing case (packing materials). A special packing case
is used when a LCD panel is supplied as a service spare
part.
(2) ATTACH PROTECTION SHEET TO THE FRONT
Since the front (display part) of the panel is vulnerable,
attach the protection sheet to the front of the LCD panel
before transportation. Protection sheet is used when a LCD
panel is supplied as a service spare part.
(3) AVOID VIBRATIONS AND IMPACTS
The unit may be broken if it is toppled sideways even when
properly packed. Continuous vibration may shift the gap of
the panel, and the unit may not be able to display images
properly. Ensure that the unit is carried by at least 2
persons and pay careful attention not to exert any vibration
or impact on it.
(4) DO NOT PLACE EQUIPMENT HORIZONTALLY
Ensure that it is placed upright and not horizontally during
transportation and storage as the LCD panel is very
vulnerable to lateral impacts and may break. During
transportation, ensure that the unit is loaded along the
traveling direction of the vehicle, and avoid stacking them
on one another. For storage, ensure that they are stacked
in 2 layers or less even when placed upright.
1.3.2OPTICAL FILTER (ON THE FRONT OF THE LCD PANEL)
(1) Avoid placing the unit under direct sunlight over a
prolonged period of time. This may cause the optical filter
to deteriorate in quality and COLOUR.
(2) Clean the filter surface by wiping it softly and lightly with a
soft and lightly fuzz cloth (such as outing flannel).
(3) Do not use solvents such as benzene or thinner to wipe the
filter surface. This may cause the filter to deteriorate in
quality or the coating on the surface to come off. When
cleaning the filter, usually use the neutral detergent diluted
with water. When cleaning the dirty filter, use water-diluted
ethanol.
(4) Since the filter surface is fragile, do not scratch or hit it with
hard materials. Be careful enough not to touch the front
surface, especially when taking the unit out of the packing
case or during transportation.
1.3.3 PRECAUTIONS FOR REPLACEMENT OF EXTERIOR
PARTS
Take note of the following when replacing exterior parts (REAR
COVER, FRONT PANEL, etc.):
(1) Do not exert pressure on the front of the LCD panel (filter
surface). It may cause irregular COLOUR.
(2) Pay careful attention not to scratch or stain the front of the
LCD panel (filter surface) with hands.
(3) When replacing exterior parts, the front (LCD panel) should
be placed facing downward. Place a mat, etc. underneath
to avoid causing scratches to the front (filter surface).
(No.YA209)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1FEATURES
D.I.S.T. (Digital Image Scaling Technology)
This system uses line interpolation to double the number of
scanning lines and achieve high resolution, flicker-free picture.
COLOUR MANAGEMENT
This function ensures dull colours are compensated to
produce natural hues.
PICTURE MANAGEMENT
This function makes it easier to see the dark areas when a
picture has many dark areas, and makes it easier to see the
bright areas when a picture has many bright areas.
ZOOM
This function can change the screen size according to the
picture aspect ratio.
This function cuts down the amount of noise in the original
picture.
SUPER DIGIPURE
This function uses the latest in digital technology to give you a
natural-looking picture.
MOVIE THEATRE
This function displays a cinema film picture more smoothly and
naturally on the screen.
3D CINEMA SOUND
You can enjoy sounds with a widerambience.
Australia pin (2-pin) type
UK pin (3-pin) type←
←
1-6 (No.YA209)
2.3TECHNICAL INFORMATION
2.3.1 LCD PANEL
This unit uses the flat type panel LCD (Liquid Crystal Display) panel that occupies as little space as possible, instead of the
conventional CRT (Cathode Ray Tube), as a display unit.
Since the unit has the two polarizing filter that are at right angles to each other, the unit adopts "normally black" mode, where light
does not pass through the polarizing filter and the screen is black when no voltage is applied to the liquid crystals.
2.3.1.1SPECIFICATIONS
The following table shows the specifications of this unit.
ItemSpecificationsRemarks
Maximum dimensions ( W × H × D )761mm × 451mm × 51mm
Weight8.0kg
Effective screen sizeDiagonal: 800.4mm (H:697.7mm × V : 392.3mm) 32V type
Aspect ratio16 : 9
Drive device / systema-Si-TFT, active matrix system
ResolutionHorizontally 1366 × Vertically 768 × RGB <W-XGA>3147264 dots in total
Panel interface systemLVDS (Low Voltage Differential Signaling)
2.3.1.2PIXEL FAULT
There are three pixel faults - bright fault , dark fault and flicker fault - that are respectively defined as follows.
BRIGHT FAULT
In this pixel fault, a cell that should not light originally is lighting on and off.
For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.
DARK FAULT
In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting.
For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting.
FLICKER FAULT
In the pixel fault, a cell that should light originally or not light originally is flashing on and off.
For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on
and off.
(No.YA209)1-7
2.3.2 MAIN CPU PIN FUNCTION [IC7501 : DIGITAL SIGNAL PWB ASS'Y]
PinPin nameI/OFunction PinPin nameI/OFunction
1TCKITest purpose65D2I/O Program ROM data for main CPU
2TMSI Test purpose66D12I/O Program ROM data for main CPU
3TDII Test purpose67D10I/O Program ROM data for main CPU
4TDOO Test purpose68VSS33- GND
5P2.8O Not used69VDD33I 3.3V
6P2.9O Blue for OSD70D4I/O Program ROM data for main CPU
7P2.10O Blue for OSD71D3I/O Program ROM data for main CPU
8P2.11O Blue for OSD72D11I/O Program ROM data for main CPU
9P2.12O Blue for OSD73RSTINI Reset
10P2.13O Blue for OSD74POWERO Sleep state release for chassis CPU [Relese : L]
11P2.14I Not used75P3.1O Not used
12P2.15O Request for chassis CPU communication76REMOCONI Remote control
13VSS33- GND77P3.3I Clock for OSD
14VDD33I 3.3V78P3.4O Red for OSD
15P4.5O Not used79P3.5O Red for OSD
16A20O Program ROM address for main CPU80P3.6O Red for OSD
17A19O Program ROM address for main CPU81P3.7O Red for OSD
18A18O Program ROM address for main CPU82MTSTO Data transmission for chassis CPU communication
19A17O Program ROM address for main CPU83MTSRI Data receive for chassis CPU communication
20VSS25- GND84VSS33- GND
21VDD25I 2.5V85VDD33I 3.3V
22A16O Program ROM address for main CPU86VSS25- GND
23A8O Program ROM address for main CPU87VDD25I 2.5V
24A7O Program ROM address for main CPU88TXD0O Communication for adjustment
25A9O Program ROM address for main CPU89RXD0O Communication for adjustment
26A6O Program ROM address for main CPU90P3.12O Red for OSD
27A5O Program ROM address for main CPU91CLKO Clock for chassis CPU communication
28A10O Program ROM address for main CPU92P3.15O Green for OSD
29A11O Program ROM address for main CPU93P5.14O Green for OSD
30A12O Program ROM address for main CPU94P5.15O Green for OSD
31VSS33- GND95TRIG_INO Green for OSD
32VDD33I 3.3V96TRIG_OUTO Green for OSD
33A4O Program ROM address for main CPU97P6.2O Green for OSD
34A3O Program ROM address for main CPU98P6.3O I
35A2O Program ROM address for main CPU99P6.4I/O I
36A1O Program ROM address for main CPU100P6.5O Teletext signal select [Analog RGB : H / Digital RGB : L]
37A0O Program ROM address for main CPU101 IRQO Not used
38A13O Program ROM address for main CPU102 VSYNCI Vertical sync
39ARAS/A14O Program ROM address for main CPU103HSYNCI Horizontal sync
40CAS/A15O Program ROM address for main CPU104
41VSS33- GND105BLANKO Ys for OSD / Teletext
42VDD33I 3.3V106VDD33I 3.3V
43MEMCLKO Clock for memory107VSS33- GND
44CSSDRAMO Chip select for memory108XTAL1I 6MHz for system clock
45CLKENO Clock enable for memory109 XTAL2O 6MHz for system clock
46CSROMO Chip select for memory110VSSA- GND
47RDO Read for memory111VDDAI 2.5V
48UDQMO Control buffer of memory112RO R for OSD / Teletext
49LDQMO Control buffer of memory113GO G for OSD / Teletext
50WRO Write for memory114BO B for OSD / Teletext
51D15I/O Program ROM data for main CPU115VSSA- GND
52VSS33- GND116VDDAI 2.5V
53VDD33I 3.3V117CVBS2I Video for Teletext
54D7I/O Program ROM data for main CPU118VSSA- GND
55D0I/O Program ROM data for main CPU119VDDAI 2.5V
56D14I/O Program ROM data for main CPU120 CVBS1BI Video for Teletext
57D8I/O Program ROM data for main CPU121 CVBS1AI Video for Teletext
58D6I/O Program ROM data for main CPU122VSSA- GND
59D1I/O Program ROM data for main CPU123VDDAI 2.5V
60VSS33- GND124KEY1I Key scan data 1 [ON : H]
61VDD33I 3.3V125 KEY2I Key scan data 2 [ON : H]
62D13I/O Program ROM data for main CPU126MECA_SWI Main power ON / OFF control [ON : L]
63D9I/O Program ROM data for main CPU127 P5.3I Not used
64D5I/O Program ROM data for main CPU128 TMODEI Test purpose
COR/RSTOUT
2
C bus clock (for main memory)
2
C bus Data (for main memory)
O Not used
1-8 (No.YA209)
2.3.3 SUB (CHASSIS) CPU PIN FUNCTION [IC7001 : DIGITAL SIGNAL PWB ASS'Y]
PinPin nameI/OFunction PinPin nameI/OFunction
1LB_PROO Not used51BS_TXDO
2P_MUO Picture muting [Muting = H]52BS_RXDI Not used : Data receive for digital tuner communication
3JP_CSBO Not used (NC)53NCO Not used (NC)
4A_MUO Audio muting [Muting = H]54VREF+I 3.3V power supply
5M_MUO Audio muting (for AUDIO OUT) [Muting = H]55PDP_TXO
6PC_SELO RGB(PC) INPUT select 56PDP_RXI Data receive for SUB (DRIVE) CPU communication
7ON_TIMERO POWER INDICATOR (LED) brightness [LOW = L]57SDA0I/O Data for Inter IC (serial) bus : EEP-ROM (IC7002)
8ILA0O Not used : LCD back light lighting58SCL0O Clock for Inter IC (serial) bus : EEP-ROM (IC7002)
9ILA1O Not used : LCD panel overshoot refresh timing59SDA_DVII/O
10ILA2O Not used60SCL_DVIO
11POW_LEDO POWER LED lighting [ON = H]61AVSS- GND
12WORDO Not used62DIGII_PHOTI
13MI_CKIClock for main CPU communication63AGCI Not used
14MI_TXI Data receive for main CPU communication 64EXT_YS1I Not used
15MI_RXO Data transmission for MAIN CPU communication 65EXT_YS2I Not used
16MI_REQO
17VDDI3.3V power supply67DIGI_PROO Not used : For DIGITAL-IN (HDMI)
18FOSCO Not used (NC)68GCR_RSTO Not used (NC)
19VSS- GND69GR_ONO Not used (NC)
20X1I Not used : Low speed oscillatior70SYNC_SELO Not used : Sync select for digital tuner
21X0O Not used : Low speed oscillatior71NCO Not used (NC)
22VDDI3.3V power supply72NCO Not used (NC)
23OSC1ISystem clock osillation (crystal) : 16MHz73SBD5I/O
24OSC0O System clock osillation (crystal) : 16MHz74SBT5I
25MODEI Single chip mode 75NMII3.3V power supply
26BS1.5CTLO Not used : Digital tuner power / reset control 76COMPI Not used : AV COMPULINK lll control
27A92RESO
28BS_RSTO Not used: Reset for Digital tuner power / reset control78VSYNCI V. sync pulse
29LIP_RSTO Not used: Reset for Sound delay (Lip sync)79WAKEIReset for sub(chassis) CPU
30SOFT_OFFO Not used 80
31VMUTEI Not used: Picture muting request from digital tuner81NCO Not used (NC)
32VOUTENBO Not used: Video cutoff for digital tuner82RSTIReset for MAIN CPU [Reset = L]
33MDR_CONI Not used: System cable connection monitor for PDP83VDDI3.3V power supply
34AVDDI 3.3V power supply84SCL3AO Clock for Inter IC (serial) bus control
35BS_POWO Not used : Digital tuner power control 85SDA3AI/O Data for Inter IC (serial) bus control
DsyncSW2
36
37LB_POWO Not used : Power control for low bias line87SDA3BI/O Data for Inter IC (serial) bus control
38NCO Not used (NC)88
39HOTPLUGI
40MECA_SWI Mechanical monitor for POWER switch [Push = L]90DIGI_INTINot used : Reset for HDMI process [Reset = L ]
41MAIN_POWO Main power control [ON = L]91DVI_RSTO Not used : Reset for DVI format conversion
42MSP_RSTO AUDIO OUT output mode select [VARIABLE = L]92VSS-GND
43VREF-I Not used 93SCL5055O
44AFT2INot used : AFT voltage for sub tuner94
45AFT1IAFT voltage for VHF/UHF tuner95SDA5055I/O Data for Inter IC (serial) bus : JCC5055 (DIST process)
46KEY2I Key scan data for front switch (MENU/CH+/CH-)96
47KEY1I Key scan data for front switch (VOL+/VOL-)97NCO Not used (NC)
48NCO Not used (NC)9815K/OTHO Main video select [Fixed = H]
49NCO Not used (NC)99DsyncSW1O
50AC_INIAC power pulse for timer clock10057 BUSYI Busy monitor for JCC5057 (New DIST process)
Data request for main CPU communication [Request = L]
O Sync select for DIGITAL-IN [Cotrolled with 99-pin]86SCL3BO Clock for Inter IC (serial) bus control
Not used : Video communiation monitor for receiver unit (PDP)
66VDDI3.3V power supply
77REMOI Remote control
POWERGOOD
DIGI_SYNCSEL
89DIGI_LRSW O Not used : For DIGITAL-IN (HDMI)
VFORMATSEL
OSD_MODE_SEL
Not used : Data transmission for digital tuner communication
Data transmission for SUB (DRIVE) CPU communication
Not used : Data for Inter IC (serial) bus for panel communication
Not used : Clock for Inter IC (serial) bus for panel communication
Not used: Photo sensor for DIGITAL-IN illegal copy protection
Not used : Data for writing on board (connect CN01P : for Frash ROM type)
Not used : Clock for writing on board (connect CN01P : for Frash ROM type)
I Power error detection [NG = H]
O Not used
Clock for Inter IC (serial) bus : JCC5055 (DIST process)
O Not used : Digital tuner clock control
O Not used : OSD mode select
Not used : Sync select for DIGITAL-IN [Cotrolled with 36-pin]
(No.YA209)1-9
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
NOTE:
• Make sure that the power cord is disconnected from the outlet.
• Pay special attention not to break or damage the parts.
• When removing each board, remove the connectors as required. Taking notes of the connecting points (connector numbers)
makes service procedure manageable.
• Make sure that there is no bent or stain on the connectors before inserting, and firmly insert the connectors.
3.1.1 REMOVING THE STAND (Fig.1)
(1) Remove the 2 screws [A], then remove the STAND
COVER.
(2) Remove the 4 screws [B], then remove the STAND.
3.1.2 REMOVING THE REAR COVER (Fig.1)
• Remove the STAND.
(1) Remove the JACK COVER (L/R).
(2) Remove the 7 screws [C], the 4 screws [D], and the 1
screws [E] .
(3) Remove the REAR COVER.
3.1.3 REMOVING THE POWER PWB / REGULATOR PWB
(Fig.1)
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 5 screws [F], then remove the FAN
BRACKET.
(2) Remove the 1 screw [G], then remove the POWER CORD
HOLDER.
(3) Remove the POWER CORD from the POWER PWB.
(4) Remove the REGULATOR PWB.
(5) Remove the 5 screw [H], then remove the POWER PWB.
3.1.4 REMOVING THE ANALOG SIGNAL PWB (Fig.1)
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET.
(1) Remove the 6 screws [J] then remove the TERMINAL
BASE.
(2) Remove the 6 screws [K] and the 2 hex screws [W] then
remove the ANALOG SIGNAL PWB.
3.1.6 REMOVING THE RECEIVER PWB / CONNECTOR
PWB (Fig.1)
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 3 screws [U], then remove the TUNER BASE
and SIDE SHIELD CASE.
(2) Remove the 4 screws [O] then remove the RECEIVER
PWB.
(3) Remove the 4 screws [P] then remove the RECEIVER
PWB BRACKET.
(4) Remove the 2 screws [Q] then remove the CONNECTOR
PWB.
3.1.7 REMOVING THE DIGITAL SIGNAL PWB (Fig.1)
• Remove the STAND.
• Remove the REAR COVER.
• Remove the TUNER BASE.
(1) Remove the 9 screws [S] and the 3screws [T], then
remove the SHIELD COVER.
(2) Remove the 5 screws [V], then remove the DIGITAL
SIGNAL PWB.
3.1.8 REMOVING THE SPEAKER (Fig.2)
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 5 screws [a], then remove the SPEAKER
BOX.
(2) Remove the 4 screws [b], then remove the SPEAKER (L /R).
(3) Remove the 4 screws [c], then remove the DUCT(L/R).
NOTE:
Since the speaker is attached in a certain direction, attach the
speaker in the same correct direction as it has been attached.
3.1.5 REMOVING THE FRONT CONTROL PWB CONTROL /
FRONT SENSOR PWB (Fig.1)
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 2 screws [L], then remove the CONTROL
KNOB ASSY.
(2) Remove the 2 screws [M], then remove the FRONT
CONTROL PWB.
(3) Remove the FRONT SENSOR PWB.
1-10 (No.YA209)
3.1.9 REMOVING THE LCD PANEL UNIT (Fig.2)
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 6 screws [d] and the 4 screws [e].
(2) Remove the LCD PANEL UNIT.
(3) Remove the 7 screws [f]. then remove the MAIN BASE.
(4) Remove the 2 screws [g]. then remove the TOP FRAME.
(5) Remove the 2 screws [h]. then remove the BOTTOM
FRAME.
JACK COVER
D
JACK COVER
C
A
STAND COVER
B
C
REAR COVER
REGULATOR PWB
E
D
D
STAND
C
FAN BRACKET
TUNER BASE
SHIELD COVER
[LT-Z32SX4B/S,
LT-Z32SX4S/S]
T
U
S
H
a
POWER CORD
RECEIVER PWB
F
S
O
G
INSULATOR
POWER PWB
ANALOG SIGNAL PWB
K
J
TERMINAL BASE
M
L
FRONT SENSOR PWB
CONTROL KNOB ASSY
K
POWER CORD
HOLDER
K
W
FRONT CONTROL PWB
RECEIVER PWB
BRACKET
Fig.1
P
Q
CONNECTOR PWB
a
TOP SHIELD CASE
[LT-Z32SX4B/S,
LT-Z32SX4S/S]
DIGITAL SIGNAL
PWB
FRONT
V
SIDE SHIELD CASE
[LT-Z32SX4B/S,
LT-Z32SX4S/S]
V
(No.YA209)1-11
f
f
d
MAIN BASE
g
g
TOP FRAME
a
h
d
LCD PANEL UNIT
BOTTOM FRAME
h
SPEAKER BOX
b
FRONT
FRONT PANEL
DUCT
c
DUCT SHEET
SPEAKER
b
DUCT
DUCT SHEET
c
SPEAKER
Fig.2
1-12 (No.YA209)
3.2MEMORY IC REPLACEMENT
S001 PREPARE 0
PAL50 FULL STD H
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting values.
3. Power on
Connect the power plug to the AC outlet and switch on the power.
4. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described.
5. User setting
Check the user setting items according to the given in page later. Where these do not agree, refer to the OPERATING
INSTRUCTIONS and set the items as described.
6. SERVICE MODE setting
Verify what to set in the SERVICE MODE, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.
3.2.2 SERVICE MODE SETTING
SERVICE MODE SCREEN
MAIN MENU SCREEN
SETTING ITEM
Setting itemsSettingsItem No.
Video system settingAdjustS001 to S039
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
Audio system settingFixedT001 to T010
Panel control system settingFixedP001 to P010
Drive system settingFixedD001 to D187
Main CPU system settingFixedZ001 to Z010
ADJUSTMENT MODE SCREEN
S001 PREPARE 0
PAL50 FULL STD H
Fig.1
(No.YA209)1-13
3.2.3 SETTINGS OF FACTORY SHIPMENT
3.2.3.1BUTTON OPERATION3.2.3.2REMOTE CONTROL DIRECT OPERATION
Setting itemSetting position
POWEROff
CHANNELPR1
VOLUME10
TV/VIDEOTV
STANDBY MODEOFF
3.2.3.3REMOTE CONTROL MENU OPERATION
(1) PICTURE
Setting itemSetting position
PICTURE MODEBRIGHT
WHITE BALANCECOOL
FEATURES
DIGITAL VNR AUTO (LOW)
Super DigiPure AUTO
PULL DOWN AUTO
COLOUR MANAGEMENT ON
PICTURE MANAGEMENT ON
COLOUR SYSTEMMAIN Depends on PR/CH
SUB AUTO
4:3 AUTO ASPECTPANORAMIC
(2) SOUND
Setting itemSetting position
STEREO / I•IIStereo sound
BASSCentre
TREBLECentre
BALANCECentre
CINEMA SURROUNDOFF
A.H.B.ON
BBEON
CHANNELPR1
VOLUME10
ZOOMPANORAMIC
CINEMAOFF
SUB PICTUREVIDEO-1
(4) FEATURES
SLEEP TIMEROFF
APPEARANCETYPE D
CHILD LOCKID NO.0000, All CH off
BLUE BACKON
AUTO SHUTOFFOFF
FAVORITE SETTINGRESET
(5) SET UP
AUTO PROGRAMTV channel automatically set
EDIT/MANUALPRESET CH only
LANGUAGEENGLISH
VIDEO-1 SETTINGCOMPONENT
VIDEO-3 SETTINGCOMPONENT
AI VOLUMEON
TELETEXT LANGUAGEGROUP-1
Setting itemSetting position
Setting itemSetting position
Setting itemSetting position
1-14 (No.YA209)
3.3REPLACEMENT OF CHIP COMPONENT
3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
NOTE :
After removing the part, remove remaining solder from the
pattern.
A
B
C
(4) Then solder leads B and C.
A
B
C
(No.YA209)1-15
SECTION 4
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
S001 PREPARE 0
PAL50 FULL STD H
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the
REMOTE CONTROL UNIT and the other is the
conventional method using adjustment parts and
components.
(2) The adjustment using the REMOTE CONTROL UNIT is
made on the basis of the initial setting values. The
setting values which adjust the screen to the optimum
condition can be different from the initial setting
values.
(3) Make sure that connection is correctly made AC to AC
power source.
(4) Turn on the power of the TV and measuring instruments for
warning up for at least 30 minutes before starting
adjustments.
(5) If the receive or input signal is not specified, use the most
appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors,
transformers and condensers) not shown in the adjustment
items of this service adjustment.
4.2PRESET SETTING BEFORE ADJUSTMENTS
Unless otherwise specified in the adjustment items, preset the
following functions with the REMOTE CONTROL UNIT.
(1) Press [DISPLAY] key and [MUTING] key on the remote
control unit simultaneously to enter the SERVICE MODE
SCREEN.
(2) In the SERVICE MENU, press the [1] key to display
ADJUSTMENT MODE SCREEN.
NOTE:
• Before entering the SERVICE MODE, confirm that the
setting of PIP/TV/DVD switch is at the "TV" side. If the
switches have not been properly set, you cannot enter the
SERVICE MODE.
• When a number key other than the [1] to [3] key is pressed
in the SERVICE MODE SCREEN, the other relevant screen
may be displayed.
This is not used in the adjustment procedure. Press the
[MENU] key to return to the SERVICE MODE SCREEN.
Setting item name are displayed. The setting item numbers to
be displayed are listed below.
Item No.Setting item
S001 - S039Video system setting
T001 - T010Audio system setting
P001 - P010Panel control system setting
D001 - D187Drive system setting
Z001 - Z010Main CPU system setting
(6) SETTING ITEM NO.
Setting item numbers are displayed. For the setting item
names to be displayed, refer to "INITIAL SETTING VALUES
IN THE SERVICE MODE".
(7) SETTING VALUE (DATA)
The SETTING VALUE is displayed.
4.5.4 CHANGE AND MEMORY OF SETTING VALUE
SELECTION OF SETTING ITEM
• [FUNCTION /] key.
For scrolling up / down the setting items.
S001... ↔ T001... ↔ P001... ↔ D001... ↔ Z001...
CHANGE OF SETTING VALUE (DATA)
• [FUNCTION /] key.
For scrolling up / down the setting values.
MEMORY OF SETTING VALUE (DATA)
Changed setting value is memorized by pressing [MUTING]
key.
4.5.5 SERVICE MODE SELECT KEY LOCATION
MUTING
NUMBER
PIP/TV/DVD
switch
ZOOM
FUNCTION /
CINEMA
MENU
FUNCTION /
DISPLAY
(4) WHITE BALANCE
L: WARM
H: MID, COOL
(No.YA209)1-17
4.6INITIAL SETTING VALUES IN THE SERVICE MODE
• Perform fine-tuning based on the "initial values" using the remote control when in the Service mode.
• The "initial values" serve only as an indication rough standard and therefore the values with which optimal display can be achieved
may be different from the default values. But, don't change the values that are not written in "ADJUSTMENT PROCEDURE". They
are fixed values.
4.6.1 VIDEO SYSTEM SETTING4.6.2 AUDIO SYSTEM SETTING (*Fixed values)
Item
S001 PREPARE0 - 31000
S002 NTSC BL0 - 15000
S003 NTSC CNT0 - 255363636
S004 NT CR OF0 - 15666
S005 NT CB OF0 - 15666
S006 525i BL0 - 15000
S007 525i CNT0 - 255363636
S008 5i CB OF0 - 15000
S009 5i CR OF0 - 15000
S010 5i CR GN0 - 15666
S011 5i CB GN0 - 15666
S012 HD BL0 - 63555555
S013 HD CB OF0 - 63565656
S014 HD CR OF0 - 63585858
S015 RT CONT0 - 15777
S016 RT CB OF0 - 15555
S017 RT CR OF0 - 15666
S018 RT CL GA0 - 15121212
S019 PC CL MB0 - 7000
S020 PC CL LB0 - 31000
S021 PC CL MR0 - 71000
S022 PC CL LR0 - 31000
S023 (Not display)0 - 255000
S024 (Not display)0 - 255000
S025 (Not display)0 - 255000
S026 (Not display)0 - 255000
S027 (Not display)0 - 255000
S028 (Not display)0 - 255000
S029 (Not display)0 - 255000
S030 R DRIVE0 - 255133133133
S031 G DRIVE0 - 255130130130
S032 B DRIVE0 - 255132132132
S033 (Not display)0 - 255000
S034 (Not display)0 - 255000
S035 (Not display)0 - 255000
S036 (Not display)0 - 255000
S037 (Not display)0 - 255000
S038 (Not display)0 - 255000
S039 ILA COM0 - 1000
No.
Item name
Variable
range
Setting value
PALSECAM NTSC
Item
T001 IN LEVEL0 - 255000
T002 LOW SEP0 - 255000
T003 HIGH SEP0 - 255000
T004 AFC0 - 255444
T005 (Not display)0 - 255000
T006 ATT V ON0 - 1000
T007 ATT U ON0 - 1000
T008 ATT C ON0 - 1000
T009 (Not display)0 - 255000
T010 (Not display)0 - 255000
4.6.3 PANEL CONTOROL SYSTEM SETTING (*Fixed values)
Item
P001 TM HOR H00 - FF000000
P002 TM HOR L00 - FF000000
P003 TM MIN00 - FF000000
P004 TEMP00 - 255000
P005 (Not display)0 - 255000
P006 (Not display)0 - 255000
P007 (Not display)0 - 255000
P008 (Not display)0 - 255000
P009 (Not display)0 - 255000
P010 (Not display)0 - 255000
4.6.4 DRIVE SYSTEM SETTING (*Fixed values)
Item
D001 SLV GN00 - 3F151515
D002 SLVH GN00 - 3F131313
D003 SLH GN00 - 3F151515
D004 SLV Pf00 - 03010101
D005 SLH Pf H00 - 01010101
D006 SLH Pf L00 - 03010101
D007 SL EGCON00 - 3F080808
D008 SL EGONF00 - 01010101
D009 SL CRGON00 - 3F060606
D010 SL CRGON00 - 01010101
D011 SL ON OF00 - 01010101
D012 SV GN00 - 3F1A1A1A
D013 SVH GN00 - 3F1B1B1B
D014 SH GN00 - 3F2E2E2E
D015 SV Pf00 - 03000000
D016 SV PfH00 - 01010101
No.
No.
No.
Item name
Item name
Item name
Variable
range
Variable
range
Variable
range
Setting value
PALSECAM NTSC
Setting value
PALSECAM NTSC
Setting value
PALSECAM NTSC
1-18 (No.YA209)
Item
Item name
No.
D017 SV PfL00 - 03000000
D018 SYL CON00 - 3F303030
D019 SYL CONF00 - 01010101
D020 SYH CON00 - 3F000000
D021 SYH CONF00 - 01010101
D022 SC CON00 - 3F1A1A1A
D023 SC CNONF00 - 01010101
D024 SPM BLC00 - 3F0B0B0B
D025 SPM BLCO00 - 01010101
D026 SLIM00 - 3F202020
D027 SLIMONF00 - 01010101
D028 SCRG00 - 3F101010
D029 SRGONF00 - 01010101
D030 S ONF00 - 01010101
D031 pb GN00 - 3F151515
D032 pb PfH00 - 01010101
D033 pb PfL00 - 03000000
D034 pb CRG00 - 3F040404
D035 pb CRGON00 - 01010101
D036 pb ONF00 - 01010101
D037 pr GN00 - 3F151515
D038 pr PfH00 - 01010101
D039 pr PfL00 - 03000000
D040 pr CRG00 - 3F050505
D041 pr CRGON00 - 01010101
D042 pr ONF00 - 01010101
D043 ENH ONF00 - 01010101
D044 (Not display)00 - FF000000
D045 (Not display)00 - FF000000
D046 (Not display)00 - FF000000
D047 (Not display)00 - FF000000
D048 (Not display)00 - FF000000
D049 (Not display)00 - FF000000
D050 (Not display)00 - FF000000
D051 (Not display)00 - FF000000
D052 (Not display)00 - FF000000
D053 (Not display)00 - FF000000
D054 (Not display)00 - FF000000
D055 (Not display)00 - FF000000
D056 (Not display)00 - FF000000
D057 (Not display)00 - FF000000
D058 (Not display)00 - FF000000
D059 (Not display)00 - FF000000
D060 (Not display)00 - FF000000
D061 (Not display)00 - FF000000
D062 (Not display)00 - FF000000
D063 (Not display)00 - FF000000
D064 (Not display)00 - FF000000
D065 (Not display)00 - FF000000
Variable
range
Setting value
PALSECAM NTSC
Item
D066 (Not display)00 - FF000000
D067 (Not display)00 - FF000000
D068 (Not display)00 - FF000000
D069 (Not display)00 - FF000000
D070 (Not display)00 - FF000000
D071 (Not display)00 - FF000000
D072 (Not display)00 - FF000000
D073 (Not display)00 - FF000000
D074 (Not display)00 - FF000000
D075 (Not display)00 - FF000000
D076 (Not display)00 - FF000000
D077 (Not display)00 - FF000000
D078 (Not display)00 - FF000000
D079 (Not display)00 - FF000000
D080 (Not display)00 - FF000000
D081 (Not display)00 - FF000000
D082 (Not display)00 - FF000000
D083 (Not display)00 - FF000000
D084 (Not display)00 - FF000000
D085 (Not display)00 - FF000000
D086 (Not display)00 - FF000000
D087 (Not display)00 - FF000000
D088 (Not display)00 - FF000000
D089 (Not display)00 - FF000000
D090 (Not display)00 - FF000000
D091 (Not display)00 - FF000000
D092 (Not display)00 - FF000000
D093 (Not display)00 - FF000000
D094 (Not display)00 - FF000000
D095 (Not display)00 - FF000000
D096 (Not display)00 - FF000000
D097 (Not display)00 - FF000000
D098 (Not display)00 - FF000000
D099 (Not display)00 - FF000000
D100 (Not display)00 - FF000000
D101 (Not display)00 - FF000000
D102 (Not display)00 - FF000000
D103 (Not display)00 - FF000000
D104 (Not display)00 - FF000000
D105 (Not display)00 - FF000000
D106 (Not display)00 - FF000000
D107 (Not display)00 - FF000000
D108 (Not display)00 - FF000000
D109 (Not display)00 - FF000000
D110 (Not display)00 - FF000000
D111 (Not display)00 - FF000000
D112 (Not display)00 - FF000000
D113 (Not display)00 - FF000000
D114 (Not display)00 - FF000000
No.
Item name
Variable
range
Setting value
PALSECAM NTSC
(No.YA209)1-19
Item
D115 (Not display)00 - FF000000
D116 (Not display)00 - FF000000
D117 (Not display)00 - FF000000
D118 (Not display)00 - FF000000
D119 (Not display)00 - FF000000
D120 (Not display)00 - FF000000
D121 (Not display)00 - FF000000
D122 (Not display)00 - FF000000
D123 (Not display)00 - FF000000
D124 (Not display)00 - FF000000
D125 (Not display)00 - FF000000
D126 (Not display)00 - FF000000
D127 (Not display)00 - FF000000
D128 (Not display)00 - FF000000
D129 (Not display)00 - FF000000
D130 (Not display)00 - FF000000
D131 (Not display)00 - FF000000
D132 (Not display)00 - FF000000
D133 (Not display)00 - FF000000
D134 (Not display)00 - FF000000
D135 (Not display)00 - FF000000
D136 (Not display)00 - FF000000
D137 (Not display)00 - FF000000
D138 (Not display)00 - FF000000
D139 (Not display)00 - FF000000
D140 (Not display)00 - FF000000
D141 (Not display)00 - FF000000
D142 (Not display)00 - FF000000
D143 (Not display)00 - FF000000
D144 (Not display)00 - FF000000
D145 (Not display)00 - FF000000
D146 (Not display)00 - FF000000
D147 (Not display)00 - FF000000
D148 (Not display)00 - FF000000
D149 (Not display)00 - FF000000
D150 (Not display)00 - FF000000
D151 (Not display)00 - FF000000
D152 (Not display)00 - FF000000
D153 (Not display)00 - FF000000
D154 (Not display)00 - FF000000
D155 (Not display)00 - FF000000
D156 (Not display)00 - FF000000
D157 (Not display)00 - FF000000
D158 (Not display)00 - FF000000
D159 (Not display)00 - FF000000
D160 (Not display)00 - FF000000
D161 (Not display)00 - FF000000
D162 (Not display)00 - FF000000
D163 (Not display)00 - FF000000
No.
Item name
Variable
range
Setting value
PALSECAM NTSC
Item
D164 (Not display)00 - FF000000
D165 (Not display)00 - FF000000
D166 (Not display)00 - FF000000
D167 (Not display)00 - FF000000
D168 (Not display)00 - FF000000
D169 (Not display)00 - FF000000
D170 (Not display)00 - FF000000
D171 (Not display)00 - FF000000
D172 (Not display)00 - FF000000
D173 (Not display)00 - FF000000
D174 (Not display)00 - FF000000
D175 (Not display)00 - FF000000
D176 (Not display)00 - FF000000
D177 (Not display)00 - FF000000
D178 (Not display)00 - FF000000
D179 (Not display)00 - FF000000
D180 (Not display)00 - FF000000
D181 (Not display)00 - FF000000
D182 (Not display)00 - FF000000
D183 (Not display)00 - FF000000
D184 (Not display)00 - FF000000
D185 (Not display)00 - FF000000
D186 (Not display)00 - FF000000
D187 (Not display)00 - FF000000
4.6.5 MAIN CPU SYETEM SETTING (*Fixed values)
Item
Z001 (Not display)00 - FF000000
Z002 (Not display)00 - FF000000
Z003 (Not display)00 - FF000000
Z004 (Not display)00 - FF000000
Z005 (Not display)00 - FF000000
Z006 (Not display)00 - FF000000
Z007 (Not display)00 - FF000000
Z008 (Not display)00 - FF000000
Z009 (Not display)00 - FF000000
Z010 (Not display)00 - FF000000
No.
No.
Item name
Item name
Variable
range
Variable
range
Setting value
PALSECAM NTSC
Setting value
PALSECAM NTSC
1-20 (No.YA209)
4.7ADJUSTMENT PROCEDURE
4.7.1 VIDEO CIRCUIT
Item
625i
A-D OFFSET
Measuring
instrument
Remote
control unit
Test pointAdjustment partDescription
Signal
generator
Disappears the color at both ends.
1125i (50Hz)
BRIGHTNESS
Remote
control unit
Signal
generator
Set the 0% black part to be brightest.
1125i (50Hz)
A-D OFFSET
Remote
control unit
Signal
generator
Minimize the red and blue noises in
the upper half of the screen.
S013: HD CB OF(1125i cb offset)
S014: HD CR OF(1125i cr offset)
S030: R DRIVE(Red drive)
S031: G DRIVE(Green drive)
S032: B DRIVE(Blue drive)
(1) Receive a 625i component ramp pattern signal.
(2) Set "PICTURE MODE" to STANDARD.
(3) Set "ZOOM" to FULL.
(4) Set "WHITE BALANCE" to MID.
(5) Select "1.ADJUST" from the SERVICE MODE.
(6) Set < S030 > (R DRIVE), < S031> (G DRIVE)
and < S032 > (B DRIVE) to "133".
(7) Set < S001 >(adjustment setting mode change)
to set "8" and it change to the 625i A-D offset
adjustment setting mode.
(8) Adjust < S008 > (625i Cb offset) and < S009 >
(625i Cr offset) to lose the gap (red line, green
line and blue line) which appears at both ends
of a white part at the centre of the screen.
(9) Set < S001 > to set "0" and it change to the
normal mode.
(10) Press the [MUTING] key to memoirze the set
value.
(1) Receive a 1125i (50Hz) gray scale pattern signal.
(2) Set "PICTURE MODE" to STANDARD.
(3) Set "ZOOM" to FULL.
(4) Set "WHITE BALANCE" to MID.
(5) Select "1.ADJUST" from the SERVICE MODE.
(6) Set < S030 > (R DRIVE), < S031> (G DRIVE)
and < S032 > (B DRIVE) to "133".
(7) Set < S001 > (adjustment setting mode change)
to set the values "12" and it change to the 1125i
black level adjustment setting mode.
(8) Adjust < S012 > (1125i brightness) to set the
0% black part in the upper half of the screen to
be brightest.
(9) Set < S001 > to set "0" and it change to the
normal mode.
(10) Press the [MUTING] key to memoirze the set
value.
(1) Receive a 1125i (50Hz) 30% all white pattern
signal.
(2) Set "PICTURE MODE" to STANDARD.
(3) Set "ZOOM" to FULL.
(4) Set "WHITE BALANCE" to MID.
(5) Select "1.ADJUST" from the SERVICE MODE.
(6) Set < S030 > (R DRIVE), < S031> (G DRIVE)
and < S032 > (B DRIVE) to "133".
(7) Set < S001 > (adjustment setting mode change)
(10) Set < S017 > (Sub screen cr offset) to minimize
the red noise in the upper half of the screen.
(11) Readjust < S016 > and < S017 > to set the
upper half of the screen to be the blackest. (See
Fig.9)
(12) Set < S001 > to set "0" and it change to the
normal mode.
(13) Press the [MUTING] key to memoirze the set
value.
[1.ADJUST]
S030: R DRIVE (Red drive)
S031: G DRIVE (Green drive)
S032: B DRIVE (Blue drive)
(1) Receive a PAL 75% all white signal.
(2) Set "PICTURE MODE" to STANDARD.
(3) Set "ZOOM" to FULL.
(4) Set "WHITE BALANCE" to MID.
(5) Select "1.ADJUST" from the SERVICE MODE.
(6) Adjust to keep one of < S030 > (Red drive),
< S031 > (Green drive) or < S032 > (Blue drive)
unchanged, then lower the other two so that the
all-white screen is equally white throughout.
NOTE:
Set one or more of < S030 >, < S031 >, and
< S032 > to "85".
(7) Check that white balance is properly tracked
from low light to high light. If the white balance
tracking is deviated, adjust to correct it.
(8) Press the [MUTING] key to memoirze the set
value.
1-22 (No.YA209)
SECTION 5
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
LOB OK FAN OK
SYNC M:OK S:OK HD:NG
TIM OK
MSM OK DIGI 0000
MEM OK AVSW OK
YC OK AIO OK
TUN OK GCR NG 1
IP OK RGB OK 8
DVI OK HDMI OK
FAN OK ALM OK
TMP OK
ATP OK ASH OK
PNL OK MEM OK
TMP OK AIO OK
TROUBLESHOOTING
5.1 SELF CHECK FEATURE
5.1.1 OUTLINE
This unit comes with the "Self check" feature, which checks the
operational state of the circuit and displays/saves it during
failure.Diagnosis is performed when power is turned on, and
information input to the main microcomputer is monitored at all
time.Diagnosis is displayed in 2 ways via screen display and LED
flashes. Failure detection is based on input state of I
2
C bus and
the various control lines connected to the main microcomputer.
5.1.2 HOW TO ENTER THE SELF CHECK MODE
Before entering the SERVICE MODE, confirm that the setting of
PIP/TV/ DVD switch is at the "TV" side. If the switches have not
been properly set, you cannot enter the SERVICE MODE.
(1) Press [DISPLAY] key and [MUTING] key simultaneously,
then enter the SERVICE MODE.
(2) Press the [2] key SELF CHECK MODE.
(3) Press the [ZOOM] key to enter Page 2 of the SELF CHECK
MODE.
*Use the [CINEMA] key to toggle between Page 1 and
Page 2.
NOTE:
When a number key other than the [1] to [3] key is pressed in
the SERVICE MODE screen, the other relevant screen may be
displayed.
This is not used in the adjustment procedure. Press the
[MENU] key to return to the MAIN MENU SCREEN.
5.1.3 HOW TO EXIT THE SELF CHECK MODE
To Save Failure History:
Turn off the power by unplugging the AC power cord plug when
in the Self check display mode.
To Clear (Reset) Failure History:
Turn off the power by pressing the [POWER] key on the remote
control unit when in the Self check display mode.
5.1.4 FAILURE HISTORY
Failure history can be counted up to 9 times for each item. When
the number exceeds 9, display will remain as 9. Failure history
will be stored in the memory unless it has been deleted.
NOTE:
Only SYNC (with/without sync signals) will be neither counted
nor stored.
5.1.5 POINTS TO NOTE WHEN USING THE SELF CHECK
FEATURE
In addition to circuit failures (abnormal operation), the following
cases may also be iagnosed as "Abnormal" and displayed and
counted as "NG".
(1) Temporary defective transmissions across circuits due to
pulse interruptions
(2) Misalignment in the on/off timing of power for I
2
C bus
(VCC) when turning on/off the main power.
Diagnosis may be impeded if a large number of items are
displayed as "NG". As such, start Self check check only after 3
seconds in the case of receivers and 5 seconds in the case of
panels upon turning on the power. If recurrences are expected,
ensure to clear (reset) the failure history and record the new
diagnosis reults.
SERVICE MODE SCREEN
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
SELF CHECK MODE SCREEN (Page 1)
LOB OK FAN OK
SYNC M:OK S:OK HD:NG
TIM OK
MSM OK DIGI 0000
MEM OK AVSW OK
YC OK AIO OK
TUN OK GCR NG 1
IP OK RGB OK 8
DVI OK HDMI OK
Item
CHECK
Normality=OK
Abnormality=NG
SELF CHECK MODE SCREEN (Page 2)
FAN OK ALM OK
TMP OK
ATP OK ASH OK
PNL OK MEM OK
TMP OK AIO OK
Item
* As "SYNC" is not counted, the number of failures not displayed.
CHECK
Normality=OK
Abnormality=NG
Fig.1
(No.YA209)1-23
5.1.6 DETAILS
Self check is performed for the following items:
< Page 1 of screen >
Detection itemDisplayDetection content
Low bias line short
protection
LOBConfirmation of operation of the low bais
(2.5V / 3.3V / 5V / 9V) protection circuit.
Q9822 [REGULATOR PWB]
Diagnosis
signal (line)
Detection timing
LB_PRODetection starts 3 seconds after the
power is turned on.
If error continues between 400ms the
power is turned off.
Abnormal rise of
temperature in audio
circuit
FANConfirmation of the temperature of
audio circuit.
TH6661 [ANALOG SIGNAL PWB]
SDADetection starts 3 seconds after the
power is turned on.
If the temperture of 90°C is detected for
3 seconds the power is turned off.
Presence of sync signalSYNC Confirmation of presence of video
sync signal.
SDAConfirmation of presence of sync signal
in video signal.
M : Main sync signal
S : Sub sync signal
HD : Component sync signal
IC201 [ANALOG SIGNAL PWB]
AC power inputTIMNot used.------
Main CPU
MSMNot used.------
communication
Digital tunerDIGINot used.------
Main memoryMEMConfirmation of reply of ACK signal
which uses I
2
C communication.
IC7602 [DIGITAL SIGNAL PWB]
AV select switchAVSW Same as above.
SDAIf it checks whenever I2C communication
is performed and no reply of ACK signal
an error will be counted.
SDASame as above.
IC301, IC501 [ANALOG SIGNAL PWB]
3 dimensions YC
YCNot used.------
separator
Multi sound processAIONot used.------
RF tunerTUNConfirmation of reply of ACK signal
which uses I
2
C communication.
TU3001 [RECEIVER PWB]
SDAIf it checks whenever I2C communication
is performed and no reply of ACK signal
an error will be counted.
Ghost reductionGCRNot used.------
DIST processIPConfirmation of reply of ACK signal
which uses I
2
C communication.
IC3001 [DIGITAL SIGNAL PWB]
RGB processRGBConfirmation of reply of ACK signal
which uses I
2
C communication.
IC3001 [DIGITAL SIGNAL PWB]
DVI (Digital communication)
DVINot used.------
SDAIf it checks whenever I
is performed and no reply of ACK signal
an error will be counted.
SDAIf it checks whenever I
is performed and no reply of ACK signal
an error will be counted.
Digital inputHDMINot used.------
2
C communication
2
C communication
1-24 (No.YA209)
< Page 2 of screen >
Detection itemDisplayDetection content
Diagnosis
signal (line)
Detection timing
Fan lockFANNot used.------
Abnormal of operation of
ALMNot used.------
PANEL
Abnormal rise
TMPNot used.------
oftemperature in PANEL
Abnormal rise of
ATPNot used.-----temperature in audio
circuit
Short circuit detection of
ASHNot used.-----audio circuit
Panel communicationPNLNot used.------
Sub memoryMEMNot used.------
Temp. sensorTMPNot used.------
Audio controlAIOConfirmation of reply of ACK signal
which uses I
2
C communication.
IC6521 [ANALOG SIGNAL PWB]
SDAIf it checks whenever I
is performed and no reply of ACK signal
an error will be counted.
5.1.7 METHOD OF DISPLAY WHEN A RASTER IS NOT OUTPUT
In the state where a raster is not output by breakdown of the set, an error is displayed by blink of the POWER LED.
Type of errorPOWER LED flash cycle
Low bias line short protectionLow luminance blue turnig on and off at 1 second intervals.
Abnormal rise of temperature in audio circuitHigh luminance blue turnig on and off at 0.1 second intervals.
2
C communication
< Explanation of operation >
If error is detected, the power is turned off.
Shortly after a power is turned off, POWER LED will be blinked.
Power cannot be turned on until the power cord takes out and inserts, after a power is turned off.
(No.YA209)1-25
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YA209)
Printed in Japan
VPT
SERVICE MANUAL
WIDE LCD PANEL TELEVISION
YA209B20051
BASIC CHASSIS
LT-Z32SX4B/C
Supplementary
The following items for the LT-Z32SX4B/C was changed partly from LT-Z32SX4B.
Therefore, this service manual describes only the items which differ from those of the LT-Z32SX4B service
manual.
For details other than those described in this manual, please refer to the LT-Z32SX4B service manual
(No.YA209, 2005/1).
HOW TO IDENTIFY MODELS
FL
"LTZ32SX4BCPB" is added to the serial No. after at the Rating label.
C6522NRSA63J-102XNCF31CZ-104XC CAPACITOR0.1uF 16V Z
LT-Z32SX4BLT-Z32SX4B/C
LCA10428-67B
(SFL-0D305A)
Part No.
Part No.
LCA10428-66A
(SFL-0D308A)
PART NAMEDESCRIPTION
PART NAMEDESCRIPTION
RECEIVER P.W. BOARD ASS'Y (Page 3-19)
Part No.
Ref. No.
TU3001QAU0390-001QAU0390-002TUNER
LT-Z32SX4BLT-Z32SX4B/C
LCA10476-51A
(SFL-0F301A)
LCA10476-52A
(SFL-0F302A)
PART NAMEDESCRIPTION
PACKING PARTS LIST (Page 3-33)
NOTE: As packing method has been changed, all the parts are listed in the PACKING PARTS LIST.
Ref. No.Part No.PART NAMEDESCRIPTION
001LC10006-052APACKING CASE
002LC21688-001ACUSHION
003LC11983-001BCUSHION ASSY4pcs in 1set
004QPA01002305POLY BAG10cm x 23cm
005LCT1630-002A-CCAUTION SHEET
006GG30097-004A-HPOLY BAG
007RM-C1830-1CREMOCON UNITInc.POLY BAG
008QAM0690-001D CABLEInc.POLY BAG/1.5m
009QPA02503505PPOLY BAG25cm x 35cm
010BT-59021-3SVC CENTER LIST
011LCT1735-001A-CINST BOOK
012------------WARRANTY CARDBT-59025-1C
013BT-59020-1SEAL
014------------BATTERYR6P/AA(x2)
015GG20025-001A-HCORNER LABEL2pcs in 1set
016LC10006-051APACKING CASE
017CP30177-001CORNER PIECE(x8)
1-2 (No.YA209B)
PACKING (Page 3-34)
003
007
008
009
010
011
013014
012
006
001
002
003
005
004
017
FRONT
017
003
016
015
017
017
(No.YA209B)1-3
SECTION 1
PRECAUTION
Please refer to "LT-Z32SX4B (No.YA209)" about this section.
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
Please refer to "LT-Z32SX4B (No.YA209)" about this section.
SECTION 3
DISASSEMBLY
Please refer to "LT-Z32SX4B (No.YA209)" about this section.
SECTION 4
ADJUSTMENT
Please refer to "LT-Z32SX4B (No.YA209)" about this section.
SECTION 5
TROUBLESHOOTING
Please refer to "LT-Z32SX4B (No.YA209)" about this section.
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YA209B)
Printed in Japan
VPT
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