Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in
the case of preforming repair of this system.
1-2 (No.49825)
SECTION 2
Disassembly method
2.1 Main body
2.1.1 Removing the front panel assembly
(See Fig.1)
(1) Press the release button and remove the front panel as-
sembly.
2.1.2 Removing the bottom cover
(See Fig.2)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Turn the body upside down.
(2) Insert a screwdriver under the joints to release the two
joints a on the left si de, the two joints b on the right side and
the joint c on the back of the body, then remove the bottom
cover from the body.
CAUTION:
When releasing the joint c using a screwdriver, do not damage
the main board.
Front panel assembly
Joint a
Fig.1
Bottom cover
KS-FX621
Release button
Joint
b
2.1.3 Removing the front chassis
(See Fig.3)
• Prior to performing the following procedure, remove the front
panel assembly and bottom cover.
(1) Remove the screw A on each side of the body.
(2) Release the two joints d and the two joints e on the sides,
then remove the front chassis toward the front.
Joint a
Joint c
Fig.2
Joint d
Joint e
A
Joint dJoint e
Front chassis
Fig.3
Joint b
(No.49825)1-3
KS-FX621
2.1.4 Removing the heat sink
(See Fig.4)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the two scre ws B and two screws C attaching the
heat sink on the left side of the body, and remove the heat
sink.
2.1.5 Removing the rear panel
(See Fig.5)
• Prior to performing the following procedure, remove the front
panel assembly and bottom cover.
(1) Remove the two screws D, three screws E and three
screws F attaching the rear panel on the back of the body.
CBC
Heat sink
Fig.4
2.1.6 Removing the main board
(See Fig.6)
• Prior to performing the following procedure, remove the front
panel assembly, bottom cover, front chassis, heat sink and
rear panel.
(1) Remove the two screws G attaching the main board on the
top chassis.
(2) Disconnect the connectors CP701 on the main board from
the cassette mechanism assembly.
E
G
D
Rear panel
EFF
D
Fig.5
Main board assembly
G
1-4 (No.49825)
CP701
Fig.6
2.1.7 Removing the cassette mechanism assembly
(See Fig.7)
• Prior to performing the following procedure, remove the front
panel assembly, bottom cover, front chassis, heat sink, rear
panel and main board.
(1) Remove the four screws H attaching the cassette mecha-
nism assembly from the top chassis.
2.1.8 Removing the mecha bo ar d
(See Fig.8)
• Prior to performing the following procedure, remove the front
panel assembly, bottom cover, front chassis, heat sink, rear
panel, main board and cassette mechanism assembly.
(1) Disconnect the wire from the connectors CN402 and
CN403 on the mecha board.
(2) Remove the screw J attaching the mecha board.
KS-FX621
Cassette mechanism assembly
H
H
HH
Top chassis
Fig.7
CN402
J
2.1.9 Removing the front board
(See Figs.9 to 11)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the four screws L attaching the rear cover on the
back of the front panel assembly. (See fig.9)
(2) Release the eleven joints f, the front panel and the rear
cover become separate. (See fig.10)
(3) Remove the front board from the front panel assembly.
(See fig.11)
K
K
KK
Fig.9
CN401
Front panel assembly
Joint h
LCD & Key control board
Fig.8
Joint h
Joint h
Fig.10
CN403
Joint h
Rear cover
Fig.11
(No.49825)1-5
KS-FX621
r
2.2 CD Mechanism Assembly
REFERENCE:
Prior to performing the following procedures, turn the mode
gear on the bottom of the body until the respective part comes
to the EJECT position (Refer to Fig.1).
2.2.1 Removing the cassette guide
(See Fig.2)
(1) Turn the mode gear to set to RVS play or subsequent
mode.
(2) Remove the casse tte guide from the main chassis while re-
leasing each two joint tabs a in the direction of the arrow.
Mode gea
Fig.1
Cassette guide
2.2.2 Removing the load arm
(See Fig.3)
(1) Remove the E-washer attaching the load arm.
(2) Move the load arm in the direction of the arrow and release
the joint b on the cassette catch.
Load arm
E-washer
Tab a
Tab a
Fig.2
Joint b
Fig.3
1-6 (No.49825)
2.2.3 Removing the cassette hanger assembly / cassette holder
y
(See Fig.4 to 7)
(1) Check the mode is set to EJECT. Push down the front part
of the cassette holder and move in the directi on of the arrow to release the joint c.
(2) Move the rear part of the cassette hanger assembly in the
direction of the arrow to release it from the two joint bosses
d.
(3) Release the holder stabilizer spring from the hooks e and
f, then pull out from the cassette hanger assembly.
(4) Bring up the rear side of the cassette hanger assembly to
release the joint g and h.
(5) Pull out the cassette catch from the cassette hanger as-
sembly.
Cassette holder assembly
KS-FX621
Cassette hanger assembly
Cassette stabilizer spring
Hook f
Hook e
Fig.5
Side bracket
Joints c
Cassette holder assembly
Fig.4
Boss d
Cassette hanger
assembly
Boss d
assette holder
ssembly
Cassette hanger assembl
Hook g
Hook h
Fig.6
Cassette hanger assembly
Cassette catch
Cassette holder assembly
Fig.7
(No.49825)1-7
KS-FX621
2.2.4 Removing the side bracket assembly
(See Fig.8 to 10)
(1) Remove the screw A attaching the side bracket assembly.
(2) Detach the front side of the side bracket assembly upward
and pull out forward to release the joint i and j in the rear.
CAUTION:
When reassembling, make sure that the boss k of the main
chassis is set in the notch of the load rack under the side
bracket assembly. Do not reattach the load rack on the boss k.
CAUTION:
After reattaching the side bracket assembly, confirm operation.
Side bracket assembly
Joint i
Side bracket assembly
Joint i
Joint j
Load rack
A
Joint j
Boss k
Fig.9
Side bracket assembly
Fig.8
Boss k
Load rack
1-8 (No.49825)
Fig.10
2.2.5 Removing the pinch arm (F) assembly
r
r
(See Fig.11 and 12)
(1) Remove the polywasher and pull out the pinch arm (F) as-
sembly.
(2) Remove the compulsion spring.
KS-FX621
Pinch arm (F) assembly
Polywasher
Compulsion spring
Polywasher
Pinch arm
(R) assembly
2.2.6 Removing the pinch arm (R) assembly
(See Fig.11 and 13)
(1) Remove the polywasher and pull out the pinch arm (R) as-
sembly.
Pinch arm
(R) assembly
Pinch arm
(F) assembly
Fig.11
Polywashe
Polywashe
Fig.12
Joint l
Joint l
Slide chassis
assembly
Fig.14
Fig.13
2.2.7 Removing the slide chassis assembly
(See Fig.14 and 15)
REFERENCE:
It is not necessary to remove the head and the tape guide.
(1) Move the slide chassis assembly in the direction of the ar-
row to release the two joints l and remove from the main
chassis.
(2) Remove the rack link.
CAUTION:
When reassembling, first reattach the rack link, and next fit the
boss m and hook n of the slide chassis assembly to the hole
of the main chassis, and engage the two joints l.
Head
Tape guide
Boss m
Rack link
Hook
n
Fig.15
(No.49825)1-9
KS-FX621
2.2.8 Removing the head / tape guide
(See Fig.16 and 17)
REFERENCE:
It is not necessary to remove the slide chassis assembly.
(1) Remove the band attaching the wire to the head.
(2) Remove the two screws B, the head and the head support
spring.
(3) Remove the pinch arm spring from the tape guide.
(4) Remove the tape guide and the pinch spring arm.
CAUTION:
When reattaching the pinch arm spring, set both end of it to the
pinch spring arm ( remarked o).
CAUTION:
When reattaching the head, set the wires into the groove of the
tape guide (Fig.16).
Slide chassis assembly
B
Pinch arm spring
Head
Head support spring
Tape guide
o
B
Pinch spring arm
o
Head
Fig.16
2.2.9 Removing the flywheel assembly (F) & (R)
(See Fig.18 and 19)
REFERENCE:
It is not necessary to remove the slide chassis assembly.
(1) Remove the belt at the bottom.
(2) Remove the two polywashers on the upper side.
(3) Pull out each flywheel assembly downward.
Flywheel assembly (F)
Tape guide
Belt
Slid chassis assembly
Fig.17
Polywasher
Polywasher
Flywheel assembly (F)
Flywheel assembly (R)
1-10 (No.49825)
Flywheel assembly (R)
Fig.19
Fig.18
2.2.10 Disassembling the flywheel assembly (F )
r
(See Fig.20 and 21)
(1) Push and turn counterclockwise the spring holder (F) to re-
lease the three joints p on the bottom of the flywheel.
(2) The spring holder (F), the TU spring and the friction gear
play come off.
(3) Remove the polywasher and felt.
KS-FX621
Polywasher
Spring holder (F)
TU spring
Flywheel assembly (F)
Joints p
Joint p
Fig.20
2.2.11 Disassembling the flywheel assembly (R)
(See Fig.20 and 22)
(1) Push and turn clockwise the spring holder (R) to release
the three joints q on the bottom of the flywheel.
(2) The spring holder (R), the FF spring and the friction gear
FF come off.
(3) Remove the polywasher and the felt.
Polywasher
Spring holder (R)
FF spring
Flywheel assembly (R)
Joints q
Joint q
Friction gear play
Felt
Flywheel assembly (F)
Fig.21
FFC pad
C
Joint
Friction gear FF
Felt
Flywheel assembly (R)
Fig.22
2.2.12 Removing the reel board
(See Fig.23 and 24)
(1) Remove the two screws C attaching the reel board.
(2) Move the reel board in the direction of the arrow to release
the joint r.
(3) Unsolder the wires if necessary.
CAUTION:
When reattaching, confirm operation of the MODE switch and
the ST-BY switch.
The mode position between EJECT and ST-BY is optimum for
reattaching.
Connect the card wire extending from the reel board to the
FFC pad before reattaching the reel board.
C
Reel board
Fig.23
FFC pad
CT-1 switch
MODE switch
ST-BY switch
Soldering
Fig.24
(No.49825)1-11
KS-FX621
2.2.13 Removing the gear base arm / gear base link assembly
(See Fig.25 to 27)
(1) Move the gear base arm in the direction of the arrow.
(2) Insert a slotted screwdriver to the gear base spring under
the gear base arm, and release the gear base arm upward
from the boss on the gear base assembly.
(3) Remove the gear base arm from the main chassis while re-
leasing the two joints s.
(4) Move the gear base link assemby in the direction of the ar-
row to release the two joints t.
REFERENCE:
When reattaching the gear base arm, make sure that the boss
on the gear base assembly is inside the gear base spring.
Joint t
Gear base arm
Joints s
Hook u
FFC pad
Hook u
2.2.14 Removing the FFC pad
(See Fig.27 and 29)
(1) Push each joint hook u of the FFC pad and remove toward
the bottom.
Gear base
link assembly
Joint t
Gear base spring
Gear base link assembly
Fig.25
Gear base arm
Screwdriver
Fig.26
Gear base arm
1-12 (No.49825)
FFC pad
Fig.27
KS-FX621
r
r
2.2.15 Removing the mode gear
(See Fig.28 and 31)
(1) Remove the polywasher on the bottom and pull out the
mode gear.
2.2.16 Removing the mode switch actuator
(See Fig.28, 29 and 31)
(1) Pull out the mode switch actuator at the bottom.
REFERENCE:
When reattaching the mode switch actuator to the main chassis, make sure to set on the shaft and insert v into the slot w.
2.2.17 Removing the direction link / direction plate
(See Fig.29 to 31)
(1) Remove the polywasher attaching the direction link.
(2) Bring up the direction link to release the three joints x, y
and z at a time.
(3) Move the direction plate in the direction of the arrow to re-
lease the two joints a'.
REFERENCE:
When reattaching the direction plate, engage the two joints a'
and move in the direction of the arrow (Refer to Fig.30).
REFERENCE:
When reattaching the direction link, move the direction plate in
the direction of the arrow and engage the three join t x, y and
z at a time (Refer to Fig.31).
2.2.18 Removing the mode rack assembly
(See Fig.29 and 30)
(1) Move the mode rack assembly in the direction of the arrow
to release the two joints b' and the joint c'.
REFERENCE:
When reattaching, set the two b' Eon the bottom of the mode
rack assembly into the slots of the main chassis and move in
the direction of the arrow (See Fig.30).
Mode switch actuator
Direction plate
Direction plate
Direction link
Fig.28
Slot w
Mode rack assembly
Joints a'
Joint z
Direction link
Polywasher
Joint y
Fig.29
Joint x
Direction plateMode rack assembly
Joint b'
Mode gear
Polywashe
Joint b'
Joint c'
Joints a'
Fig.30
Direction link
Mode switch actuator
Polywasher
v
Mode gea
Direction plate
Mode rack assembly
Fig.31
(No.49825)1-13
KS-FX621
2.2.19 Removing the gear base assembly / take up gear / reflector gear
(See Fig.32 to 34)
(1) Push in the pin d' of the gear base assembly on the upper
side of the body and move the reflector gear toward the
bottom, then pull out.
(2) Remove the polywasher on the bottom and pull out the
take up gear.
(3) Move the gear base assembly in the direction of the arrow
to release it from the two slots e' of the main chassis.
REFERENCE:
The parts are damaged when removed. Please replace with
new ones.
Slot e'
Gear base assembly
Pin d'
Slot e'
Fig.32
2.2.20 Removing the reel driver / reel spindle
(See Fig.34)
(1) Draw out the reel driver from the shaft on the main chassis
and remove the reel driver spring and the reel spindle respectively.
CAUTION:
The reel driver is damaged when removed. Please replace
with a new one.
Polywasher
Reflector gear
Reel driver
Reel driver spring
Reel spindle
Take up gear
Fig.33
Reel driver
Reel driver spring
Reel spindle
Gear base assembly
1-14 (No.49825)
Main chassis
Reflector gear
Slots e
Take up gear
Polywasher
Fig.34
2.2.21 Removing the side bracket assembl y
(See Fig.35 to 39)
(1) Remove the eject cam plate spring.
(2) Push the joint f' through the slot to remove the load rack
downward.
(3) Move the eject cam limiter in the direction of the arrow to
release it from the boss g'of the side brack et assembly and
from the two joints h'.
(4) Move the eject cam plate in the direction of the arrow to re-
lease the joint i'.
CAUTION:
When reassembling, confirm operation of each part before reattaching the eject cam plate spring.
Joint f'
Side bracket
assembly
Boss g'
Eject cam limiter
Joint h'
Eject cam plate
Fig.37
Side bracket assembly
Boss g'
KS-FX621
Joint h'
Eject cam plate spring
Side bracket assembly
Boss g'
Joint h'
Fig.35
Eject cam limiter
Joint f'
Load rack
Joint h'
Eject cam plate
Eject cam plate
Joint i'
Fig.38
Side bracket assembly
Joint i’
Fig.39
Fig.36
Load rack
(No.49825)1-15
KS-FX621
r
2.2.22 Removing the main motor assembly / sub motor assembly
(See Fig.40 to 42)
(1) Remove the belt at the bottom.
(2) Remove the polywasher and pull out the mode gear.
(3) Pull out the reduction gear (B).
(4) Remove the polywasher and pull out the reduction gear
(A).
(5) Remove the two screws D attaching the main motor as-
sembly.
(6) Remove the two scre ws E attaching the sub motor assem-
bly.
(7) Unsolder the wires on the reel board if necessary.
CAUTION:
When reassembling, adjust the length of the wires extending
from the sub motor asswmbly by attaching them to the side of
the sub motor assembly with the wires extending from the
main motor assembly using a spacer.
Belt
Reduction gear (B)
Reduction gear (B)
Mode gear
Polywasher
Fig.40
Polywasher
D
E
Main motor
assembly
Reduction
gear (A)
Polywashe
Sub motor
assembly
E
Spacer
Main motor assembly
Reduction gear (A)
D
Main motor assembly
Sub motor assembly
Fig.41
1-16 (No.49825)
Sub motor assembly
Fig.42
Spacer
SECTION 3
Adjustment
3.1 Adjustment method
Test instruments reqired for adjustmentStandard volume position
VT739............For playback frequency measurement
VT712....For wow flutter & tape speed measurement
VT703.....................For head azimuth measurement
6.Torque gauge...................Cassette type for CTG-N
(Mechanism adjustment)
Measuring conditions(Amplifier section)
Balance and Bass, Treble volume, Fader
: Center(Indication"0")
Loudness, Dolby NR, Sound, Cruise : Off
Volume position is about 2V at speaker output with
following conditions, Playback the test tape VT721.
AM mode999kHz/62dB, INT/400Hz, 30%
modulation signal on recieving.
FM mono mode 97.9MHz/66dB, INT/400Hz, 22.5kHz
deviation pilot off mono
FM stereo mode 1kHz, 67.5kHz dev.pilot 7.5kHz dev
Output level 0dB (1 V,50 /open terminal)
KS-FX621
Power supply voltage.............. DC14.4V(11V to 16V allowance)
Load impedance............ 4 (4 to 8 allowance)
Line out level/Impedance..............1.0V/20k load (250 nWb/m)
Frequency band
Band
FM
AM
87.5 MHz to 108.0MHz
522 kHz to 1620 kHz
MW
LW
144 kHz to 279 kHz
(No.49825)1-17
KS-FX621
Information for using a car audio service jig
1. We're advancing efforts to make our extension cords common for all car audio products.
Please use this type of extension cord as follows.
2. As a U-shape type top cover is employed, this type of extension cord is needed to check operation of the
mechanism assembly after disassembly.
3. Extension cord : EXTKSRT002-18P ( 18 pin extension cord ) For connection between mechanism assembly
and main board.
4. Check for mechanism driving section such as motor ,etc.
D
i
sassembl
1. Remove the front panel assembly.
2. Remove the bottom cover.
3. Remove the front chassis.
4. Remove the rear panel.
5. Remove the heat sink.
6. Remove the main board.
7. Reattach the heat sink with two screw B. (Refer to Disassembly method.)
8. Install the front chassis and front panel assmbly.
9. Confirm that current is being carried by connecting an extension cord jig.
Note
Available to connect to the CJ701 connector when installing the front panel.
y met
hod
CAUTION :
Be sure to attach a heat sink on the power amplifier IC of a main board when supplying the power.
If voltage is applied without attaching the heat sink, the power amplifier IC will be destroyed by heat.
To
Cassette mechanism
Extension cord
EXTKSRT002-18P
To
Main board
EXTKSRT002-18P
Cassette mechanism
1-18 (No.49825)
Front panel assembly
Main board
Arrangement of adjusting & test points
A
Cassette mechanism
(Surface)
Motor assembly
Tape speed adjust
KS-FX621
Azimuth screw
(Forward)
Playback head
Head section view
Azimuth screw B
(Reverse)
Azimuth screw B
(Reverse)
Playback head
Azimuth screw A
(Forward)
(No.49825)1-19
KS-FX621
Item
Head
1.
azimuth
adjustment
Conditions
Test tape:
SCC-1659
VT703(10kHz)
Adjustment and Confirmation methods
Head height adjustment
Adjust the azimuth directly. When you
adjust the height using a mirror tape,
remove the cassette housing from the
mechanism chassis. After installing the
cassette housing, perform the azimuth
adjustment.
Load the SCC-1659 mirror tape. Adjust with
1.
height adjustment screw A and azimuth
adjustment screw B so that line A of the
mirror tape runs in the center between Lch
and Rch in the reverse play mode.
After switching from REV to FWD then to
2.
REV, check that the head position set in
procedure 1 is not changed. (If the position
has shifted, adjust again and check.)
Adjust with azimuth adjustment screw B so
3.
that line B of the mirror tape runs in the
center between Lch and Rch in the forward
play mode.
Head azimuth adjustment
Load VT724 (1kHz) and play it back in
1.
the reverse play mode.
Set the Rch output level to max.
Load VT703 (10kHz) and play it back in
2.
the forward play mode. Adjust the Rch
and Lch output levels to max, with
azimuth adjustment screw B. In this case,
the phase difference should be within 45 .
Engage the reverse mode and adjust the
3.
output level to max, with azimuth
adjustment screw C.
(The phase difference should be 45 or
more.)
When switching between forward and
4.
reverse modes, the difference between
channels should be within 3dB. (Between
FWD L and R, REV L and R.)
S.ValuesAdjust
A line
Head shield
The head is at low position
during.
B line
Head shield
The head is at High position
during REV.
Output
level:
Maximum
PBHead
FWD Adj B
REV Adj C
(0 )(45 )
HEIGHT Adj A
phase
Tape speed
2.
and wow
flutter
confirmation
Play back
3.
frequency
response
confiramation
1-20 (No.49825)
When VT721 (315Hz) is played back,
5.
the level difference between channels
should be within 1.5dB.
Test tape: VT712
(3kHz)
Test tape: VT724
(1kHz)
VT739
(63Hz / 1kHz / 10kHz)
The tuner section is of an adjustment-freedesign. In case the tuner is in trouble, replace the tuner pack.
Check to see if the reading of the F, counter /
1.
wow flutter meter is within 3015Hz to 3045Hz
(FWD/ REV), and less than 0.35% (JIS RMS).
In case of out of specification, adjust the
2.
motor with a built-in volume resistor.
Play test tape VT724, and set the volume
1.
position at 2V.
Play test tape VT739 and confirm.
2.
1kHz / 10kHz: -1 3dB,
1kHz / 63Hz: 0 3dB,
When 10kHz is out of specification, it will be
3.
necessary to read adjust the azimuth.
Tape speed:
3015Hz
to 3045Hz
Wow
flutter: less
than 0.35%
1XINI4.5MHz crystal oscillation
2TEST2-Connect to ground
3J-BUS SIIJ-BUS signal data input (to 74HC126)
4J-BUS SOOJ-BUS signal data output (to 74HC126)
5J-BUS SCKOJ-BUS output clock signal (to 74HC126)
6J-BUS I/OI/OJ-BUS I/O control ie. "H" = "O", "L" = "I" (to 74HC126)
7NC-No use
8LCD SOOLCD driver data output (to LC75823E pin 64)
9LCD SCKOLCD driver clock signal (to LC75823E pin 63)
10LCD CEOLCD driver chip enable port (to LC75823E pin 62)
11NC-No use
12SDAOE. volume data output (to TEA632 0T pin 1)
13SCLOE. volume clock output (to TEA6320T pin 32)
14NC-No use
15TUNER_ILLOConnect to LED (of TUNER button )
16TAPE_ILLOConnect to LED (of TAPE button)
17CD_ILLOConnect to LED (of CD button)
18DIMMEROConnect to display lamp supply
19~24NC-No use
25KS1OOutput for initial setting diode matrix
26KS0OOutput for initial setting diode matrix
27K3IInput for initial setting diode matrix
28K2IInput for initial setting diode matrix
29K1IInput for initial setting diode matrix
30K0IInput for initial setting diode matrix
31Vdd-5V supply
32TESTIChange key input to test mode
33FF/REW OChange MS IC input sensitivity (L at FF/REW)
34SEEK/STOPOIF count REQ and output [H] at seek.and scan
35MONOOOutput [H] at FM forced monoral mode
36R/TOOutput of mode radio / tape (Radio:H.Tape:L)
37NC-No use
38POWER ON-Output [H] at power on
39ACCOOutput [H] during [ACC DET] is [H]
40IFC CONTOIF count control output (To tuner cct)
41MOTEROMain motor output (Drive:H Stop:L)
42SUB MOTER+OSub motor output (sub motor loading )
43SUB MOTER-OSub motor output (sub motor eject)
44BEEPOBeep on (output f :2.25KHz)
1-24 (No.49825)
Pin No.SymbolI/OFunction
45TAPE INIDetect cassette in SW. [H] at cassette in
46STAND BYIDetect stand by SW position.
47REELIPulse input
48MODEIDetect mode position.
49F/ROOutput F/R ( Forward:L Reverse:H)
50MS INIDetect MS. [H] at no music.
51SD/STIStation detect and FM stereo signal input [H] at SD
52DETACHIFront panel detect
53JOG-0IRotary encoder input 0
54JOG-1IRotary encoder input 1
55JBUS INTIJ-BUS interrupt (to 74HC126)
56REMOCONIRemocon input
57BANDOFM/AM band selection ("H" : FM, "L" : AM)
58DOLBYOOutput DOLBY mode ("H" : DOLBY on)
59IFRQ/AGCODuring FM auto search IF request output 'H' after SD detected.
During AM auto search AGC output ("H" : auto search)
60MUTEOMuting switch
61P.SAVE2IPower save 2 : +B detect
62LEVELILevel meter input
63S.METERIS meter input
64KEY2IKey 2 data input (AD)
65KEY1IKey 1 data input (AD)
66KEY0IKey 0 data input (AD)
67P.SAVE1IPower save 1, ACC power detect
68SNSIVoltage sense
69NC70FM IF COUNTIFM IF counter data input
71NC72NC73Vdd-5V supply
74NC75FM OSCIFM input frequency
76Vss-Ground
77NC78EOOPLL error output signa l
79TEST1-Connect to ground
80XOUTO4.5MHz crystal oscillation
KS-FX621
(No.49825)1-25
KS-FX621
4.5 LA4743K (IC301) : Power amp.
• Block diagram
IN 1
TAB
IN 2
+
0.22 F
+
0.22 F
11
1
12
Vcc 1/2Vcc 3/4
620
-
+
Protective
circuit
-
+
2200 F0.022 F
+
9
-
7
+
OUT 1+
OUT 1-
PWR GND1
8
+
OUT 2+
5
-
OUT 2-
3
PWR GND2
2
ST BY
R.F
47 F
IN 3
PRE GND
IN 4
+5V
ST ON
+
0.22 F
N.C
+
0.22 F
4
Stand by
Switch
Mute
10
+
Ripple
Filter
Mute
22
circuit
3.3 F
+
15
-
+
-
17
19
10K
+
OUT 3+
OUT 3-
Low Level
Mute ON
25
18
21
23
PWR GND3
OUT 4+
OUT 4-
13
14
Protective
circuit
-
+
+
-
ON TIME C
1-26 (No.49825)
22 F
Muting &
16
+
ON Time Control
Circuit
PWR GND4
24
4.6 PT6523LQ (IC651) : LCD driver
•Pin layout
48 ~ 33
49
KS-FX621
32
• Block diagram
64
1 ~ 16
17
COMMON
DRIVER
CLOCK
GENERATOR
ADDRESS
DETECTOR
SEGMENT DRIVER & LATCH
SHIFT REGISTER
• Piin function
Pin No.Pin NameI/ODescription
1~ 52SG1 ~ SG52OSegment Output Pins
53~55COM1 ~ COM3O Common Driver Output Pins
56VDD-Power Supply
57INH
IDisplay OFF Control Input Pin
When this pin is "Low", the Display is forcibly turned OFF. (SG1 to SG52, COM1 to COM3 are
set to "LOW"). (See Note 1)
When this pin is set to "High", the Displa is ON.
58VDD1IUsed for the 2/3 Bias Voltage when the Bias Voltages are provied externally. Connect to VDD2
when 1/2 Bias is used.
59VDD2IUsed for 1/3 Bi as Voltage when the Bias Voltages are provided externally. Connect to VDD1
when 1/2 Bias is used.
60VSS-Ground Pin.
61OSCI/O Oscillation Input /Outout Pin
62CEIChip Enable Pin
63CLKISynchronization Clock
64DIITransfer Data Pin
Note 1:
When INH
= "LOW" : Serial data trensfers can be performed when the display is forcibly OFF.
SCL
VCC
OUTRR
OUTRF
TR
B2R
B1R
IVR
ILR
QSR
IDR
Vref
ICR
CAP
IBR
IAR
KS-FX621
5
12
21
31
2
19
POWER
SUPPLY
VOLUME 1
+20 to -31 dB
LOUDNESS
LEFT
16
15
13
11
14
22
20
SOURCE
SELECTOR
VOLUME 1
+20 to -31 dB
LOUDNESS
RIGHT
18
17
23252426 2728
• Pin functions
Pin No. Symbol I/OFunctions
1SDAI/O Serial data input/output.
2GND- Ground.
3OUTLR O output left rear.
4OUTLFO output left front.
5TLITreble control capacitor left channel or
input from an external equalizer.
6B2L- Bass control capacitor left channel or
output to an external equalizer.
7B1L- Bass control capacitor left channel.
8IVLIInput volume 1. left control part.
9ILLIInput loudness. left control part.
10QSLO Output source selector. left channel.
11IDL - Not used
12MUTE- Not used
13ICLIInput C left source.
14IMO-Not used
15IBLIInput B left source.
16IALIInput A left source.
BASS
LEFT
+15 dB
LOGIC
BASS
RIGHT
+15 dB
VOLUME 2
0 to 55 dB
BALANCE
FENDER REAR
VOLUME 2
0 to 55 dB
BALANCE
FENDER FRONT
HC BUS
REC
3
4
32
TREBLE
LEFT
+12 dB
MUTE
FUNCTION
ZERO CROSS
DETECTOR
1
VOLUME 2
TREBLE
RIGHT
+12 dB
0 to -55dB
BALANCE
FENDER FRONT
VOLUME 2
0 to -55dB
BALANCE
FENDER REAR
29
30
Pin No. Symbol I/OFunctions
17IARIInput A right source.
18IBRIInput B right source.
19CAP-Electronic filtering for supply.
20ICRIInput C right source.
21Vre f-Reference voltage (0.5Vcc)
22IDR-Not used
23QSRO Output source selector right channel.
24ILRIInput loudness right channel.
25IVRIInput volume 1. right control part.
26B1R-Bass control capacitor right channel
27B2RO Bass control capacitor right channel or
output to an external equalizer.
28TRITreble control capacitor right channel or
input from an external equalizer.
29OUTRF O Output right front.
30OUTRR O Output right rear.
31Vcc-Supply voltage.
32SCLISerial clock input.
(No.49825)1-29
KS-FX621
4.10 AN80T05 (IC901) : Regulator
• Terminal layout & Block diagram
Reference Voltage
Thermal
Protection
ASO & Peak
Current Protection
Pre
Drive
Pre
Drive
AMP
Out
AMP
Out
Pre
Drive
123456789101112
ILL
10V
MODE2 MODE1STBVDD
5.6V
AMPVCCANTCOM
• Pin function
Pin No.SymbolFunction
1ILL10V power supply for illumination.
2MODE2When 5V is input,becomes AM. and the antenna output is turned on.
3MODE1When 5V is input,becomes AM. and the output of FM is switched.
4STBWhen 5V is input outputs to ILL,COM,and AMP. It is 0V usually.
5VDD5.6V power supply.
6AMPPower supply supply to remote amplifier
7VCCBack up. conn ects with ACC with it.
8ANTPsower supply supply to auto antenna.
9COM8.7V power supply.
10AMThe power supply of 8.7V to AM.
11FMThe power supply of 8.7V to FM.
12GNDGround
Pre
Drive
8.7VAM8.7VFM8.7V
Pre
Drive
GND
1-30 (No.49825)
KS-FX621
(No.49825)1-31
KS-FX621
VICTOR COMPANY OF JAPAN, LIMITED
AV & MULTIMEDIA COMPANY MOBILE ENTERTAINMENT CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.49825)
Printed in Japan
200303WPC
PARTS LIST
[ KS-FX621 ]
* All printed circuit boards and its assemblies are not available as service parts.
Area suffix
KS-FX621
U --------------------- Other Areas
- Contents -
Exploded view of general assembly and parts list (Block No.M1)
Cassette mechanism assembly and parts list (Block No.MP)
Electrical parts list (Block No.01~03)
Packing materials and accessories parts list (Block No.M3,M5)
3-2
3-4
3-8
3-12
No. 498253-1
KS-FX621
Exploded view of general assmbly and parts list
56
15
58
59
60
57
15
53
50
54
10
14
17
14
52
A
55
Main board
B
24
25
12
16
20
21
18
16
42
Block No.
41
M
11
M
1
M
48
45
49
47
43
46
LCD1
23
22
19
18
A
8
B
6
9
2
13
5
3
5
42
Front board
5
4
5
7
13
13
1
13
36
38
31
35
51
30
29
28
32
26
27
37
40
34
39
33
44
3-2
Exploded view of general
assembly and parts list
Block No. [M][1][M][M]
Symbol No.
1 ------------MECHA
2FSYH4036-050SPACER
3GE20136-001AMECHA BKT(L)
4FSKL2002-002MECHA BKT(R)
5QYSDST2606ZSCREW2.6mm x 6mm(x4)
6QYSDST2606ZSCREW2.6mm x 6mm
7LV40847-002ASPACER
8GE10043-011ATOP CHASIS
9GE40135-001AEARTH PLATE
10GE30568-006AHEA T SINK
11GE30393-001ABOTTOM COVER
12FSMA3004-203INSULATOR
13QYSDST2604ZSCREW2.6mm x 4mm(x4)
14FSKZ4005-001SCREW(x2)
15QYSDST2604ZSCREW2.6mm x 4mm(x2)
16QYSDST2606ZSCREW2.6mm x 6mm(x2)
17QYSDST2612ZSCREW2.6mm x 12mm(x2)
18QYSDST2004MMINI SCREW2mm x 4mm(x2)
19GE10054-001AFRONT CHASSIS
20GE30583-001ALOCK LEVER
21FSKW4005-003TORSION SPRING
22FSXP3026-002RLS KNOB
23FSKW3002-004COMP. SPRING
24FSJC3014-003CASSETTE LID
25VKW4947-002DOOR SPRING
26GE10039-001AFRONT PANEL
27GE30303-006AFINDER ASSY
28FSJK3014-001LIGHT LENS
29GE20119-001APRESET BUTTON
30FSYH4036-077SHEET
31GE30304-001APOWER BUTTON
32GE30305-001AEJECT BUTTON
33GE20131-012AD.FUNC. BUTTON
34GE30307-001ASND FUNC BUTTON
35FSYH4036-032SHEET
36GE20130-002APUSH BUTTON
37GE20120-001AUP/DOWN BUTTON
38GE20118-002A+/- BUTTON
39GE30306-001ADETACH BUTTON
40FSKW3002-012COMP.SPRING
41GE10040-002AREAR COVER
42VKZ4777-001MINI SCREW(x4)
43GE30308-001ALCD LENS
44GE30309-001ALCD CASE
45GE30310-001ALENS CASE
46GE40125-003ALIGHTING SHEET
47GE40171-001ALIGHTING SHEET
48GE30648-001ANAME PLATE
49QNZ0440-001LCD CONNECTOR
50QMFZ047-150-TFUSE15A
51GE30854-001ALED HOLDER
52GE30382-013AREAR BRACKET
53GE40103-002AREG BRACKET
54GE40136-001AIC BRACKET
55GE40107-002AHEA T SINK
56QYSDST2606ZSCREW2.6mm x 6mm
57QYSDSF2606ZSCREW2.6mm x 6mm(x2)
58QYSDSF2606ZSCREW2.6mm x 6mm
59QYSDST2606ZSCREW2.6mm x 6mm
60QYSDST2606ZSCREW2.6mm x 6mm
LCD1QLD0251-001LCD MODULE
Part No.Part NameDescription Local
KS-FX621
3-3
KS-FX621
Cassette mechanism assembly and parts list
59
CDS-802JE3
24
28
64
116
27
108
Block No.
4
M
M
P
M
94
7
33
10
93
17
45
65
11
106
16
44
111
34
117
37
111
43
40
114
46
39
47
66
38
22
50
3
23
63
32
66
96
73
67
91
38
114
25
5
62
35
75
1
114
26
6
51
21
110
31
42
61
49
113
109
109
2
113
41
60
48
3-4
82
87
84
107
83
86
107
85
111
13
74
72
12
71
Cassette mechanism
Block No. [M][P][M][M]
Symbol No.
1X-0802-1009SMAIN CHASSIS AS
2X-0802-1002SSLIDE CHASSIS A
3X-0802-1003SSIDE BKT ASSY
4X-0802-1004SCASSETTE HANGER
5X-0802-1005SPINCH ARM F ASS
6X-0802-1006SPINCH ARM R ASS
7X-0802-1007SGEARBASE LINK A
10X-0802-2001SMODE RACK ASSY
11X-0802-2002SGEAR BASE ASSY
121-0802-6001SFLYWHEE L ASSY F
131-0802-6002SFLYWHEE L ASSY R
16X-0802-7002SSUB MOTOR ASSY
17X-0802-7004SMAIN MOTOR ASSY
211-0802-1002SDIRECTION PLATE
221-0802-1005SDIRECTION LINK
231-0802-1006SCASSETTE HOLDER
241-0802-1011SEJECT CAM LIMIT
251-0802-1012SHEAD SUPT SPG
261-0802-1013SPINCH SPG ARM
271-0802-1014SLOAD ARM
281-0802-1015SEJECT CAM PLA T E
311-0101-2056SIDLE PULLEY(A1)
321-0802-2001SCASSETTE GUIDE
331-0802-2004SGEAR BASE ARM
341-0802-2006SLOAD RACK
351-0802-2007STAPE GUIDE
371-0802-2009SREDUCTION GEARA
381-0802-2010SREEL SPINDLE(x2)
391-0802-2011SREEL DRIVER(x2)
401-0802-2012SREDUCTION GEARB
411-0802-2013SSPG HOLDER F
421-0802-2014SSPG HOLDER R
431-0802-2015SMODE GEAR
441-0802-2016STAKE UP GE AR
451-0802-2017SREFLECTOR GEAR
461-0802-2018SRACK LINK
471-0802-2019SMODE SW ACTUATR
481-0802-2020SFRICTION GEARPL
491-0802-2021SFRICTION GEARFF
501-0802-2022SCASSETTE CA TCH
511-0802-2026SFFC PAD
591-0802-4001SEJECT CAM PL SP
601-0802-4002STU SPG
611-0802-4003SFF SPG
621-0802-4004SPINCH ARM SPG
631-0802-4005SHOLDER STA B SPG
641-0802-4006SHOLDER CUSH SPG
651-0802-4007SGEAR BASE SPG
661-0802-4008SREEL DRIVER SPG(x2)
671-0802-4013SCOMPULSION SPG
711-0802-5001SBELT
721-0802-5002SFELT 7.5*18.5*1
731-0802-5003SAZIMUTH SCREW(x2)
741-0802-5004SFELT 11*18.5*1
751-0050-5023SWTRE CLAMPER
821-0802-7001SREEL PCB DL
C1QERF1CM-106ZE CAPACITOR10uF 16V M
C2QEKJ1CM-106ZE CAPACITOR10uF 16V M
C4QDVB1EZ-223YC CAPACITOR0.022uF 25V Z
C6QDYB1CM-103YC CAPACITOR0.01uF 16V M
C8QCBB1HK-121YC CAPACITOR120pF 50V K
C9QEKJ1HM-104ZE CAPACITOR0.1uF 50V M
C10QDGB1HK-102YC CA PACITOR1000pF 50V K
C12QDYB1CM-103YC CAPACITOR0.01uF 16V M
C13QERF1AM-107ZE CAPACITOR100uF 10V M
C31QEKJ1HM-104ZE CAPACITOR0.1uF 50V M
C32QEKJ1HM-104ZE CAPACITOR0.1uF 50V M
C33QEQF1HM-225ZE CAPACITOR2.2uF 50V M
C34QDGB1HK-102YC CA PACITOR1000pF 50V K
C35QERF1AM-227ZE CAPACITOR220uF 10V M
C81QDX11EK-183ZC CAPACITOR0.018uF 25V K
C82QERF1HM-105ZE CAPACITOR1uF 50V M
C91QDX11EK-183ZC CAPACITOR0.018uF 25V K
C92QERF1HM-105ZE CAPACITOR1uF 50V M
Part No.Part NameDescription Local
Symbol No.
C162QERF1HM-105ZE CAPACITOR1uF 50V M
C163QERF1HM-105ZE CAPACITOR1uF 50V M
C164QFLA1HJ-822ZM CAPACITOR8200pF 50V J
C165QFVD1HJ-154ZMF CAPACITOR0.15uF 50V J
C166QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C167QFV61HJ-333ZMF CAPACITOR0.033uF 50V J
C168QDXB1CM-562YC CAPACITOR5600pF 16V M
C172QERF1HM-105ZE CAPACITOR1uF 50V M
C173QERF1HM-105ZE CAPACITOR1uF 50V M
C174QFLA1HJ-822ZM CAPACITOR8200pF 50V J
C175QFVD1HJ-154ZMF CAPACITOR0.15uF 50V J
C176QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C177QFV61HJ-333ZMF CAPACITOR0.033uF 50V J
C178QDXB1CM-562YC CAPACITOR5600pF 16V M
C181QERF1HM-105ZE CAPACITOR1uF 50V M
C182QERF1HM-105ZE CAPACITOR1uF 50V M
C191QERF1HM-105ZE CAPACITOR1uF 50V M
C192QERF1HM-105ZE CAPACITOR1uF 50V M
C195QERF1CM-476ZE CAPACITOR47uF 16V M
C196QERF1AM-107ZE CAPACITOR100uF 10V M
C197QERF1AM-107ZE CAPACITOR100uF 10V M
C198QDYB1CM-103YC CAPACITOR0.01uF 16V M
C199QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C241QERF1HM-105ZE CAPACITOR1uF 50V M
C242QERF1CM-226ZE CAPACITOR22uF 16V M
C243QCFB1HZ-473YC CAPACITOR0.047uF 50V Z
C244QERF1HM-474ZE CAPACITOR0.47uF 50V M
C301QERF1CM-106ZE CAPACITOR10uF 16V M
C302QERF1HM-475ZE CAPACITOR4.7uF 50V M
C303QERF1EM-475ZE CAPACITOR4.7uF 25V M
C304QCBB1HK-223YC CAPACITOR0.022uF 50V K
C305QERF1CM-226ZE CAPACITOR22uF 16V M
C306QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C307QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C308QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C309QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C321QCBB1HK-471YC CAPACITOR470pF 50V K
C322QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C331QCBB1HK-471YC CAPACITOR470pF 50V K
C332QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C341QCBB1HK-471YC CAPACITOR470pF 50V K
C342QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C351QCBB1HK-471YC CAPACITOR470pF 50V K
C352QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C701QDUB1HJ-270YC CAPACITOR27pF 50V J
C702QDCB1HJ-220YC CAPACITOR22pF 50V J
C703QERF1CM-106ZE CAPACITOR10uF 16V M
C704QERF0JM-107ZE CAPACITOR100uF 6.3V M
C705QFVD1HJ-224ZMF CAPACITOR0.22uF 50V J
C707QCFB1HZ-104YC CAPACITOR0.1uF 50V Z
C711QCBB1HK-103YC CAPACITOR0.01uF 50V K
C781QERF1AM-227ZE CAPACITOR220uF 10V M
C782QERF1CM-476ZE CAPACITOR47uF 16V M
C801QCFB1HZ-473YC CAPACITOR0.047uF 50V Z
C901QEZ0615-228E CAPACITOR2200uF
C902QERF1CM-106ZE CAPACITOR10uF 16V M
C903QERF1AM-106ZE CAPACITOR10uF 10V M
C904QERF1AM-227ZE CAPACITOR220uF 10V M
C905QERF1CM-106ZE CAPACITOR10uF 16V M
C906QERF1CM-106ZE CAPACITOR10uF 16V M
C907QERF1CM-106ZE CAPACITOR10uF 16V M
C909QDYB1CM-103YC CAPACITOR0.01uF 16V M
C910QERF1AM-227ZE CAPACITOR220uF 10V M
C911QFVD1HJ-104ZMF CAPACITOR0.1uF 50V J
C912QEZ0423-228E CAPACITOR2200uF
C917QFV11HJ-334AZMF CAPACITOR3.34F 50V J
L1QQL231K-4R7YINDUCTOR I/M4.7uH K
L901QQR0703-001CHOKE COIL
L902QQL231K-470YINDUCTOR I/M47uH K
L903QQL231K-470YINDUCTOR I/M47uH K
CJ321QNN0519-001PIN JACK
CJ701VMC0334-001CONNECTOR
CP701QGB1214J1-18SCONNECTOR B-B (1-18)
CP801QNZ0095-001CONNECTOR
CP981QNZ0611-00116P CONNECTOR
J1QNB0100-002CAR ANT JACK
TU1QAU0281-001TUNER PACK
X701QAX0406-001ZCRYSTAL
C651NCB21HK-223XC CAPACIT OR0.022uF 50V K
C652NBE20JM-106XTS E CAPACIT OR10uF 6.3V M
C653NCB21HK-681XC CAPACIT OR680pF 50V K
C654NBE20JM-475XTS E CAPACIT OR4.7uF 6.3V M
P1FSPG4002-001POLY BAG
P2QPA00801205POLY BAG8cm x 12cm
P3QPA01003003POLY BAG10cm x 30cm
P4FSYH4036-068SHEET
P5QPC03004315PPOLY BAG30cm x 43cm
P6GE30649-001ACARTON
P7GE10036-001AEPS CUSHION(x2)
Part No.Part NameDescription Local
Accessories
Block No. [M][5][M][M]
Symbol No.
A1GET0113-001AINST BOOKENG ARA CHA INA
A2GET0113-002AINSTALL MANUALENG ARA CHA INA
A3VKZ4027-202PLUG NUT
A4VKH4871-001SSMOUNT BOLT
A5VKZ4328-001LOCK NUT
A6WNS5000ZWASHER
A7GE40130-001AHOOK(x2)
A8FSJB3001-30CHARD CASE
A9GE20137-003AMOUNTING SLEEVE
A0GE20135-002ATRIM PLATE
A11 QAM0013-00616P CORD ASSY
A 2RM-RK31REMOCON UNIT
A 3------------BATTERY
KITKSFX480K-SCREW1 SCREW PARTS KITA3 TO A7
Part No.Part NameDescription Local
3-13
KS-FX621
SCHEMATIC DIAGRAMS
CASSETTE RECEIVER
KS-FX621
CD-ROM No.SML200303
Contents
Block diagram
Standard schematic diagrams
Printed circuit boards
11 RPT
1097
8 MO
12 RND
SCM
MODE
Area Suffix
U --------------- Other Areas
2-1
2-2
2-5,6
COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD.
No.49825SCH
2003/03
KS-FX621
Safety precaution
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.