Flow of functional
operation unit TOC read
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
Area Suffix
J ------ Northern America
1-12
1-14
1-14
1-15
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
No.49666
Dec. 2001
Page 2
KD-S6250/KD-S580
Safety precaution
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
1-2
Page 3
KD-S6250/KD-S580
Preventing static electricity
1.Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2.About the earth processing for the destruction prevention by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
(conductive sheet) or iron plate
4.Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
CD mechanism ass’y
Damper bracket
Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to
detach the substrate.
1.Solder is put up before the card wire is removed from connector on
the CD substrate as shown in Figure.
(When the wire is removed without putting up solder, the CD pick-up
assembly might destroy.)
2.Please remove solder after connecting the card wire with
when you install picking up in the substrate.
Front bracket
Feed motor ass’y
FD screw
CD mechanism
control board
Soldering
FD gear
Pickup unit
1-3
Page 4
KD-S6250/KD-S580
Disassembly method
<Main body>
Removing the front panel assembly
(See Fig.1)
1.
Press the eject button in the lower right part of the
front panel. Remove the front panel assembly from
the body.
Front panel assembly
Eject button
Fig.1
Removing the front chassis assembly
(See Fig.2 and 3)
Prior to performing the following procedure, remove
the front panel assembly.
1.
Release the four joint tabs a on both sides of the
front chassis assembly and remove the front chassis
assembly toward the front.
Tab a
Tab a
Front chassis assembly
Heat sink
Fig.2
Tab a
1-4
Fig.3
Tab a
Front chassis
assembly
Page 5
Removing the heat sink (See Fig.4)
1.
Remove the three screws A on the left side of the
body.
KD-S6250/KD-S580
Removing the bottom cover
(See Fig.5 and 6)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly
and the heat sink.
1.
Turn over the body and unjoint the five joints b with
the bottom cover and the body using a screwdriver.
A
Joints b
Joint b
Heat sink
Fig.4
Rear panel
Fig.5
A
Bottom cover
Joints b
Bottom cover
Joints b
Joints b
Joint b
Rear panel
Fig.6
1-5
Page 6
KD-S6250/KD-S580
Removing the main board
(See Fig.7 and 8)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly,
the heat sink and the bottom cover.
1.
Remove the screw B, the four screws C and the
three screws D attaching the rear bracket on the
back of the body. Remove the rear panel.
2.
Remove the two screws E attaching the main board
on the bottom of the body. Disconnect connector
CN501 on the main board in the direction of the
arrow.
D
E
Rear panel
CC
D
Fig.7
Main board
B
C
D
E
Removing the CD mechanism section
(See Fig.9)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly,
the heat sink, the bottom cover and the main board.
1.
Remove the three screws F attaching the cassette
mechanism section on the back of the top chassis.
CN501
F
Fig.8
CD mechanism section
F
Fig.9
F
Top chassis
1-6
Page 7
KD-S6250/KD-S580
Removing the control switch board
(See Fig.10 to 12)
Prior to performing the following procedure, remove
the front panel assembly.
1.
Remove the four screws G attaching the rear cover
on the back of the front panel assembly.
2.
Unjoint the eleven(KD-S625)or nine(KD-S580) joints
c with the front panel and the rear cover.
3.
Remove the control switch board on the back of the
front panel.
Front panel
Joints c
G
G
Rear cover
Fig.10
Joints c
G
G
Joints c
Rear cover
Joints c
Front panel
Front panel
Joints c
Joints c
Joints c
Fig.11
(KD-S6250)
Joints c
Rear cover
(KD-S580)
Fig.12
Control switch board
1-7
Page 8
KD-S6250/KD-S580
Removing the CD mechanism control
board(See Fig.1 and 2)
Unsolder the part f and g on the CD mechanism
control board.
Remove the stator fixing the CD mechanism control
board and the damper bracket (To remove the stator
smoothly, pick up the center part).
Remove the screw F attaching the CD mechanism
control board.
Remove the CD mechanism control board in the
direction of the arrow while releasing it from the two
damper bracket slots i and the front bracket slot j.
Disconnect the flexible wire from connector on the
pickup unit.
ATTENTION:
Turn the FD gear in the direction of the
arrow to move the entire pickup unit to
the appropriate position where the
flexible wire of the CD mechanism unit
can be disconnected easily (Refer to
Fig.2).
CD mechanism ass’y
m
Front bracket
Damper bracket
I
g
F
Fig.1
Pickup unit
I
j
Flexible wire
f
m
h
I
i
CD mechanism
control board
Shift the lock
FD gear
k
G
Loading motor
Pull outward
Fig.2
CD mechanism control board
Front bracket
Fig.3
Front bracket
k
G
Pull outward
1-8
Flame
Fig.4
Page 9
KD-S6250/KD-S580
Removing the loading motor
(See Fig.3 to 5)
Prior to performing the following procedure, remove
the CD mechanism control board.
Remove the two springs k attaching the CD mechanism
ass’y and the front bracket.
Remove the two screws G and the front bracket
while pulling the flame outward.
Remove the belt and the screw H from the loading
motor.
Removing the CD mechanism ass’y
(See Fig.1, 6 to 9)
CD mechanism ass’y
I
Flame
Loading motor
m
H
Belt
Fig.5
Damper bracket
m
I
Fig.6
I
I
Prior to performing the following procedure, remove
the CD mechanism control PWB and the front
bracket (loading motor).
1.
Remove the three screws I and the damper bracket.
2.
Raise the both sides fix arms and move the fix plates
in the direction of the arrow to place the four shafts l
as shown in Fig.8 and 9.
3.
Remove the CD mechanism ass’y and the two
springs m attaching the flame.
4.
Remove the two screws J and both sides rear
damper brackets from the dampers. Detach the CD
mechanism ass’y from the left side to the right side.
ATTENTION:
The CD mechanism ass’y can be
removed if only the rear damper
bracket on the left side is removed.
Fix plate (L)
l
Fix arm (R)
Fig.7
Rear damper bracket
l
Fig.8
Rear damper bracket
J
Fix plate(R)
J
Fix arm (L)
Damper
Damper
l
l
Fig.9
1-9
Page 10
KD-S6250/KD-S580
Removing the feed motor ass’y
(See Fig.10)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor) and the CD mechanism ass’y.
1.
Remove the two screws K and the feed motor ass’y.
Removing the pickup unit
(See Fig.10 and 11)
*Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism ass’y and the
feed motor ass’y.
1.
Detach the FD gear part of the pickup unit upward.
Then remove the pickup unit while pulling out the
part n of the FD screw.
Feed motor ass’y
K
FD gear
Nut push spring plate
FD screw
Pickup unit
Fig.10
Part n
Part O
Pickup unit
L
Pickup mount nut
Pickup unit
ATTENTION:
2.
Remove the screw L attaching the nut push spring
plate and the pickup mount nut from the pickup unit.
Pull out the FD screw.
When reattaching the pickuap unit,
reattach the part o of the pickup unit,
then the part n of the FD screw.
Removing the spindle motor
(See Fig.12 and 13)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism ass’y and the
feed motor ass’y.
1.
Turn up the CD mechanism ass’y and remove the
two springs p on both sides of the clamper arms.
Open the clamper arm upward.
2.
Turn the turn table, and remove the two screws M
and the spindle motor.
FD screw
p
Spindle motor
Fig.11
p
Fig.12
M
1-10
M
Fig.13
Page 11
Adjustment method
KD-S6250/KD-S580
Test instruments required for adjustment
1. Digital oscilloscope (100MHz)
2. AM Standard signal generator
3. FM Standard signal generator
4. Stereo modulator
5. Electric voltmeter
6. Digital tester
7. Tracking offset meter
8. Test Disc JVC :CTS-1000
9. Extension cable for check
EXTGS004-26P 1
Standard measuring conditions
Power supply voltage DC14.4V(10.5~16V)
Load impedance 20Kohm(2 Speakers connection)
Output Level Line out 2.0V (Vol. MAX)
How to connect the extension cable for adjusting
Standard volume position
Balance and Bass &Treble volume : lndication"0"
Loudness : OFF
BBE : OFF
Frequency Band
FM 87.5MHz ~ 107.9MHz
AM 530kHz ~ 1710 kHz
Dummy load
Exclusive dummy load should be used for AM,and FM. For
FM dummy load,there is a loss of 6dB between SSG output
and antenna input.The loss of 6dB need not be considered
since direct reading of figures are applied in this working
standard.
The cardboard is cut in a suitable size.
uses for the insulation stand of mechanism.
EXTGS004-26P
1-11
Page 12
KD-S6250/KD-S580
Flow of functional operation until TOC read
Power ON
• When the pickup correctly moves
to the inner area of the disc
Set Function to CD
• When the laser diode correctly
emits
Microprocessor
commands
FMO
TC9462 "53"
FEED MOTOR
+TERMINAL
TERMINAL
IC581 "5"
REST SW
• When correctly focused
Focus Servo Loop ON
Disc inserted
Pickup feed to the inner area
Laser emitted
Focus search
Disc rotates
RF signal eye-pattern
remains closed
Tracking loop closed
RF signal eye-pattern
opens
TOC readout
YES
YES
Microprocessor
commands
"No disc"
display
• When the disc correctly rotates
Microprocessor
commands
Spindle
motor (-)
IC581 "7"
AccelerationAcceleration
0.5 Sec
Rough
Servo
0.5 Sec
Servo CLV
1-12
Jump to the first track
Play
Tracking Servo Loop ON
• RF signal
Rough Servo Mode
CLV Servo Mode
(ProgramArea)
CLV Servo Mode
(Lead-In Area;
Digital: 0)
Page 13
Feed Section
Is the voltage output at
IC521 pin "53" 5V or 0V?
YES
Is 4V present at both
sides of the feed motor?
YES
NO
Is the wiring for IC521
(90) ~ (100) correct?
NO
Is 6V or 2V present at
IC581 "5" and "6"?
NO
YES
YES
Is 5V present at IC581
pin "11"?
YES
Check the vicinity of
IC521.
Check the feed motor
connection wiring.
KD-S6250/KD-S580
NONO
Check CD 9V
and 5V.
Check the feed motor.
Focus Section
When the lens is
moving:
4V
Does the S-search
waveform appear at
IC581 pins "17" and "18"?
Spindle Section
Is the disk rotated?
YES
Does the RF signal
appear at TP1?
YES
Check IC581.
NO
YES
NO
NO
Check the circuits in
the vicinity of IC581
pins "15" ~ "18".
Check the pickup and
its connections.
Is 4V present at IC581
pins "7" and "8" ?
Check the spindle motor
and its wiring.
YES
YES
NONO
Is 4V present at IC521
pin "55" ?
YES
Check the vicinity of
IC581.
Check IC501 and
IC521.
Is the RF waveform at TP1
distorted?
YES
Proceed to the Tracking
section
Tracking Section
When the disc is rotated
at first:
Is the tracking error signal
output at IC501 "12"?
Check IC521.
NO
Approx. 1.2 V
YES
Check the circuits in the
vicinity of IC501 "19" ~
"24" or the pickup
Check the circuit in the
vicinity of IC501 pins
"2" ~ "12".
YESYES
Check the pickup and
its connections.
1-13
Page 14
KD-S6250/KD-S580
Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired,
the following symptoms will appear.
(1) The level of RF output (EFM output:ampli
tude of eye pattern) will be low.
Is RF output
1.0 0.35Vp-p?
YES
O.K
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed
circuit board which is attached to the pickup
is used to adjust the laser power.Since this
adjustment should be performed to match the
characteristics of the whole optical block,
do not touch the semi-fixed resistor.
If the laser power is lower than the specified
value,the laser diode is almost worn out, and
the laser pickup should be replaced.
If the semi-fixed resistor is adjusted while
the pickup is functioning normally,the laser
pickup may be damaged due to excessive current.
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and,disconnect the
power cord from the ac outlet.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on.
At this time,check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly.
1-14
Play a disc.
Check the eye-pattern at TP1.
Finish.
Page 15
Description of major ICs
HA13164 (IC901) : Regulator
1.Terminal layout
123456789101112131415
KD-S6250/KD-S580
2.Block diagram
3.Pin function
ANT OUT
C3
0.1u
EXT OUT
C4
0.1u
ANT CTRL
CTRL
CD OUT
C5
0.1u
AUDIO OUT
C6
10u
11
12
10
BATT.DET OUT
9
COMPOUT
6
VDD OUT
4
SW5VOUT
5
14
UNIT R:
+B
ACC
ILMOUT
R1
C7
0.1u
0.1u
C8
C1
100u
VCCACC
8
2
1
7
Surge Protector
BIASTSD
15
3
note1) TAB (header of IC)
connected to GND
ILM AJGND
13
C2
0.1u
C:F
Pin No.SymbolFunction
1
2
EXTOUT
ANTOUT
Output voltage is VCC-1 V when M or H level applied to CTRL pin.
Output voltage is VCC-1 V when M or H level to CTRL pin and H level
to ANT-CTRL.
3
4
5
6
7
8
9
10
11
12
13
14
15
ACCIN
VDDOUT
SW5VOUT
COMPOUT
ANT CTRL
VCC
BATT DET
AUDIO OUT
CTRL
CD OUT
ILM AJ
ILM OUT
GND
Connected to ACC.
Regular 5.7V.
Output voltage is 5V when M or H level applies to CTRL pin.
Output for ACC detector.
L:ANT output OFF , H:ANT output ON
Connected to VCC.
Low battery detect.
Output voltage is 9V when M or H level applied to CTRL pin.
L:BIAS OFF, M:BIAS ON, H:CD ON
Output voltage is 8V when H level applied to CTRL pin.
Adjustment pin for ILM output voltage.
Output voltage is 10V when M or H level applies to CTRL pin.
Connected to GND.
1-15
Page 16
KD-S6250/KD-S580
AN8806SB-W (IC501) : RF & Servo amp.
1.Pin layout
PD 1
LD 2
LDON 3
LDP 4
VCC 5
RF- 6
RF OUT 7
RF IN 8
C.AGC 9
ARF 10
C.ENV 11
C.EA 12
CS BDO 13
BDO 14
CS BRT 15
OFTR 16
/NRFDET 17
GND 18
2.Block diagram
36 PDAC
35 PDBD
34 PDF
33 PDE
32 PDER
31 PDFR
30 TBAL
29 FBAL
28 EF27 EF OUT
26 TE25 TE OUT
24 CROSS
23 TE BPF
22 VDET
21 LD OFF
20 VREF
19 ENV
Header of IC
Power GND
Outpur(-) for front Rch
Stand by input
Output (+) for front Rch
Power input
Output (-) for rear Rch
Power GND
Output (+) for rear Rch
Ripple filter
Rear Rch input
Front Rch input
Signal GND
Front Lch input
Rear Lch input
Power on time control
Output (+) for rear Lch
Power GND
Output (-) for rear Lch
Power input
Output (+) for front
Muting control input
Output (-) for front
Power GND
Non connection
CH3,4,5 Power supply( It is short with VCC1,VCC-S)
Loading output(-)
Loading terminal (+)
CH4 Output terminal(+)
CH4 Output terminal(-)
CH3 Output terminal(+)
CH3 Output terminal(-)
CH2 Output terminal(+)
CH2 Output terminal(-)
CH1 Output terminal(+)
CH1 Output terminal(-)
CH1,2(BTL) Power supply(It is short with VCC-S,VCC2)
CH1 Input terminal
CH1 Input terminal(For gain adjustment)
CH2 Input terminal
CH2 Input terminal(For gain adjustment)
CH3 Input terminal
CH3 Input terminal(For gain adjustment)
Regulator terminal(Outside putting PNP base)
Regulator terminal(Outside putting PNP collector)
Standard voltage input terminal
Signal system power supply(It is short with VCC1,VCC2)
CH4 Input terminal(For gain adjustment)
CH4 Input terminal
5CH(VLO) Output voltage set terminal
Signal system GND
5CH(VLO)Signal output switch terminal(FWD),Input of logic of loading part
28
REV
5CH(VLO)Signal output switch terminal(REV),
Input of logic of loading part
Frame(FR)at the center becomes system GND.
Please be short-circuited on the outside and use the terminal of the power supply system
and three teminals of VCC-S, VCC1,VCC2.
Segment output pins used to display data transferred
Function
by serial data input.
O
Common driver output pins. The frame frequency is given
by : t0=(fosc/384)Hz.
--
Power supply connection. Provide a voltage of between
4.5 and 6.0V.
I
Display turning off input pin.
INT="L" (Vss) ----- off (S1 to S52, COM1 to COM3="L"
INT="H" (VDD)----- on
Serial data can be transferred in display off mode.
I
Used for applying the LCD drive 2/3 bias voltage
externally.
Must be connected to VDD2 when a 1/2 bias drive scheme
is used.
I
Used for applying the LCD drive 1/3 bias voltage
externally.
Must be connected to VDD1 when a 1/2 bias drive scheme
is used.
--
Power supply connection. Connect to GND.
I/O
Oscillator connection.
An oscillator circuit is formed by connecting an external
resistor and capacitor at this pin.
Serial data CE : Chip enable
interface connection
I
to the controller. CL : Sync clock
1-24
64
DI
DI : Transfer data
Page 25
TEA6320T-X (IC301) : E.volume
1.Pin layout
2.Block diagram
10897 6
KD-S6250/KD-S580
5
12
SDA
1
GND
2
OUTLR
OUTLF
MUTE
TL
B2L
B1L
IVL
ILL
QSL
IDL
ICL
IMD
IBL
IAL
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3.Pin functions
Pin
Symbol
No.
SDA
1
SCL
32
VCC
31
OUTRR
30
OUTRF
29
TR
28
B2R
27
B1R
26
IVR
25
ILR
24
QSR
23
IDR
22
Vref
21
ICR
CD-CH
TAPE
TUNER
20
19
18
17
CAP
IBR
IAR
I/O
Serial data input/output.
I/O
MUTE
21
31
2
19
16
15
13
11
14
22
20
18
17
FunctionsFunctions
POWER
SUPPLY
SOURCE
SELECTOR
23252426 2728
VOLUME 1
+20 to -31 dB
LOUDNESS
LEFT
VOLUME 1
+20 to -31 dB
LOUDNESS
RIGHT
Pin
No.
17
Symbol
IAR
BASS
LEFT
+15 dB
LOGIC
BASS
RIGHT
+15 dB
I/O
I
Input A right source.
TREBLE
LEFT
+12 dB
TREBLE
RIGHT
+12 dB
FUNCTION
ZERO CROSS
DETECTOR
VOLUME 2
0 to 55 dB
BALANCE
FENDER REAR
VOLUME 2
0 to 55 dB
BALANCE
FENDER FRONT
HC BUS
REC
VOLUME 2
0 to -55dB
BALANCE
FENDER FRONT
VOLUME 2
0 to -55dB
BALANCE
FENDER REAR
3
4
32
1
29
30
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
GND
OUTLR
OUTLF
TL
B2L
B1L
IVL
ILL
QSL
IDL
MUTE
ICL
IMO
IBL
IAL
Ground.
-
output left rear.
O
output left front.
O
Treble control capacitor left channel or
I
input from an external equalizer.
Bass control capacitor left channel or
-
output to an external equalizer.
Bass control capacitor left channel.
-
Input volume 1. left control part.
I
Input loudness. left control part.
I
Output source selector. left channel.
O
Not used
-
Not used
-
Input C left source.
I
Not used
-
Input B left source.
I
Input A left source.
I
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
IBR
CAP
ICR
Vref
IDR
QSR
ILR
IVR
B1R
B2R
TR
OUTRF
OUTRR
Vcc
SCL
I
Input B right source.
-
Electronic filtering for supply.
I
Input C right source.
-
Reference voltage (0.5Vcc)
-
Not used
O
Output source selector right channel.
I
Input loudness right channel.
I
Input volume 1. right control part.
-
Bass control capacitor right channel
Bass control capacitor right channel or
O
output to an external equalizer.
Treble control capacitor right channel or
I
input from an external equalizer.
O
Output right front.
O
Output right rear.
-
Supply voltage.
I
Serial clock input.
1-25
Page 26
KD-S6250/KD-S580
NJM4565M-WE (IC151) : Ope. amp
A OUTPUT
1
+
8
V
-
A INPUT
+
A INPUT
V
2
3
-
4
B OUTPUT
7
B INPUT
-
6
5
+
B INPUT
1-26
Page 27
KD-S6250/KD-S580
VICTOR COMPANY OF JAPAN, LIMITED
MOBILE ELECTRONICS DIVISION
PERSONAL & MOBILE NETWORK BUSINESS UNIT. 10-1,1Chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.49666)
200112
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